Toro Groundsmaster 3200 2-Wheel Drive Traction Unit User manual

FormNo.3445-751RevA

Groundsmaster

®

3300,3310,and

32002-Wheelor4-WheelDrive

TractionUnit

ModelNo.31900—SerialNo.407970823andUp

ModelNo.31901—SerialNo.407970000andUp

ModelNo.31907—SerialNo.407900000andUp

ModelNo.31909—SerialNo.407900000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3445-751*

Models31900and31901complywithallrelevant

Europeandirectives;fordetails,pleaseseethe

separateproductspecicDeclarationofConformity

(DOC)sheet.

Models31907and31909donotcomplywithrelevant

Europeandirectives.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,multi-purposemachine

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesignedfor

maintaininggrassonwell-maintainedlawnsinparks,

sportselds,andoncommercialgrounds.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g299536

Figure1

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup.......................................................................11

1RemovingtheMachinefromtheShipping

Container......................................................12

2InstallingtheRearTires.................................12

3RemovingtheFrontTires...............................13

4InstallingtheLift-ArmAssembly.....................13

5InstallingtheFrontTires.................................15

6InstallingtheTie-DownBracket......................16

7InstallingtheSeat..........................................16

8InstallingtheSteeringWheel..........................16

9InstallingtheSoundDecal..............................17

10InstallingtheBumper...................................17

11AdjustingtheRoll-BarPosition.....................18

12ConnectingtheBattery................................19

13InstallingtheAttachment..............................19

14CheckingtheFluidLevels............................20

15CheckingtheTirePressure..........................20

16InstallingtheCEKit......................................20

17AddingRearWeight.....................................21

18AdjustingtheWeightTransferofthe

Attachment....................................................27

ProductOverview...................................................28

Controls...........................................................29

Console.........................................................30

CabControls.................................................31

Specications..................................................32

WidthSpecications.........................................33

Attachments/Accessories.................................33

BeforeOperation.................................................34

BeforeOperationSafety...................................34

CheckingtheMachineDaily.............................34

CheckingtheTireAirPressure..........................34

AddingFuel......................................................35

CheckingtheSafety-InterlockSystem..............36

AdjustingtheRollBar.......................................36

UnderstandingtheDisplay-Screen

Information....................................................38

DuringOperation.................................................40

DuringOperationSafety...................................40

StartingtheEngine...........................................41

ResettingthePTOFunction..............................41

UnderstandingTurnaroundMode.....................42

ShuttingOfftheEngine.....................................42

AfterOperation....................................................42

AfterOperationSafety......................................42

ServicingtheCuttingUnit.................................42

TowingtheMachine..........................................44

HaulingtheMachine.........................................45

Maintenance...........................................................46

MaintenanceSafety..........................................46

RecommendedMaintenanceSchedule(s)...........46

DailyMaintenanceChecklist.............................47

Pre-MaintenanceProcedures..............................48

RaisingtheMachine.........................................48

RaisingtheHood..............................................49

Lubrication..........................................................50

GreasingtheBearingsandBushings................50

EngineMaintenance...........................................52

EngineSafety...................................................52

ServicingtheEngineOil....................................52

ServicingtheAirCleaner..................................54

FuelSystemMaintenance...................................55

DrainingWaterfromtheFuel/Water

Separator......................................................55

ServicingtheFuel/WaterSeparator

......................................................................55

ServicingtheFuelFilter....................................56

CleaningtheFuelT ank.....................................57

InspectingtheFuelLinesand

Connections..................................................57

ElectricalSystemMaintenance...........................57

ElectricalSystemSafety...................................57

AccessingtheBattery.......................................57

DisconnectingtheBattery.................................58

ConnectingtheBattery.....................................58

RemovingorInstallingtheBattery....................59

CheckingtheBatteryCondition.........................59

LocatingtheFuses...........................................59

DriveSystemMaintenance..................................61

TorquingtheWheel-LugNuts...........................61

AligningthePTODriveshaft..............................61

CoolingSystemMaintenance..............................62

CoolingSystemSafety.....................................62

CoolantSpecication........................................62

CheckingtheCoolingSystemandCoolant

Level.............................................................62

CheckingtheHood-Air-IntakeScreen...............63

CheckingtheCoolingFins................................63

InspectingtheCooling-SystemHoses..............63

BrakeMaintenance.............................................64

CheckingandAdjustingtheParking

Brake............................................................64

BeltMaintenance................................................65

CheckingtheAlternator-BeltT ension................65

ServicingtheTractionBelt................................65

ControlsSystemMaintenance.............................66

AdjustingthePTO-ClutchGap..........................66

3

AdjustingtheTraction-PedalStop.....................66

HydraulicSystemMaintenance...........................68

HydraulicSystemSafety...................................68

HydraulicFluidSpecications...........................68

CheckingtheHydraulic-FluidLevel...................68

ChangingtheHydraulicFluidand

Filters............................................................69

CheckingtheHydraulicLinesand

Hoses............................................................70

CabMaintenance.................................................71

CleaningtheCab..............................................71

CleaningtheCabAirFilters..............................71

CleaningtheCab-CondenserFilter...................71

ReplacingtheDomeLight.................................72

FillingtheWindshield-Wiper-Fluid

Reservoir......................................................72

Storage...................................................................73

StorageSafety..................................................73

PreparingtheMachine......................................73

Safety

Models31900and31901havebeendesignedin

accordancewithANSIB71.4-2017andwithENISO

5395whenyoucompletethesetupproceduresand

installtheCEKit,pertheDeclarationofConformity.

Models31907and31909havebeendesignedin

accordancewithANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepyourhandsandfeetawayfromrotating

parts.Keepclearofthedischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway.

2.Nore,openames,or

smoking

7.Weareye

protection—explosive

gasescancauseblindness

andotherinjuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

severeburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator’s

Manual.

10.Containslead;donot

discard.

decal93-7272

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom

movingparts.

decal106-5976

106-5976

1.Enginecoolantunder

pressure

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal106-9206

106-9206

1.Wheeltorquespecications

2.ReadtheOperator'sManual.

decal108-2073

108-2073

1.Warning—thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

5

decal115-8155

115-8155

1.Warning—readtheOperator'sManual,donotprimeoruse

startinguid.

decal125-9688

125-9688

1.Off3.On

2.Windshieldwipers

4.Spraywindshieldwasher

uid.

decal127-0392

127-0392

1.Warning—stayawayfromhotsurfaces.

decal132-1316

132-1316

1.Entanglementhazard,belt—keepawayfrommovingparts.

decal133-8062

133-8062

decal138-2765

138-2765

1.Off

3.Fixedspeed—low

2.Intermittentwindshield

wiperspeed

4.Fixedspeed—high

6

decal138-7471

138-7471

1.Engine—start5.Pushdowntodisengage

thecuttingblade.

2.Engine—run

6.Deck—lower

3.Engine—stop

7.Deck—raise

4.Liftuptoengagethe

cuttingblade.

decal138-7473

138-7473

1.Fast

2.Slow

decal139-6215

139-6215

1.Warning—readthe

Operator’sManual;all

operatorsshouldbe

trainedbeforeoperating

themachine.

5.Cutting/dismemberment

hazardofhandor

foot—stayawayfrom

movingparts;keepall

guardsandshieldsin

place.

2.Warning—engagethe

parkingbrake,shutoff

theengine,andremove

thekeybeforeleavingthe

machine.

6.Tippinghazard—lowerthe

cuttingunitswhenmoving

downhill;driveslowly

whenturning;donotturn

sharplywhiletraveling

fast.

3.Warning—wearhearing

protection.

7.Warning—alwaysweara

seatbeltwhenoperating

themachine.

4.Thrownobject

hazard—keepbystanders

away.

7

decal139-6224

139-6224

1.Parking

brake—disengaged

2.Parkingbrake—engaged

decal139-6304

139-6304

1.Entanglementhazard—readtheOperator’sManual;stay

awayfrommovingparts;keepallguardsandshieldsin

place.

decal140-1460

140-1460

1.Tomovethemachine

forward,pressforwardon

thepedal.

3.Toadjustthesteering

wheel,pressthetiltlever.

2.Tomovethemachine

backward,pressbackward

onthepedal.

decal140-3125

140-3125

1.ReadtheOperator’s

Manualforfuse

information.

5.Displayscreenpower—15

A

2.Cab—10A

6.Displayscreenkey

start—10A

3.Powerseat—15A7.Enginestart—15A

4.Power—20A8.Ignition—20A

8

decal140-6632

140-6632

1.ReadtheOperator’s

Manualforfuse

information.

4.Fanandinteriorlight(40

A)

2.A/Cclutchandcondenser

fan(25A)

5.Frontofmachine

3.Windshieldwasher(20A)

decal144-0472

144-0472

1.Thecoolantlevelishot.3.Thecoolantleveliscold.

2.ReadtheOperator’s

Manualforcoolant

information.

decal144-0518

144-0518

1.ReadtheOperator’sManualformoreinformationon

servicingthemachine.

decal144-3950

144-3950

1.ReadtheOperator'sManualformoreinformationon

servicingthemachine.

9

Decal144-3952:AfxoverDecal139-6215(as

shownintheCEKitInstallationInstructions)foruse

inCE-compliantcountries(Models31900and31901

only).

decal144-3952

144-3952

Note:Thismachinecomplieswiththeindustrystandard

stabilitytestinthestaticlateralandlongitudinaltestswiththe

maximumrecommendedslopeindicatedonthedecal.Reviewthe

instructionsforoperatingthemachineonslopesintheOperator’s

Manualaswellastheconditionsinwhichyouwouldoperatethe

machinetodeterminewhetheryoucanoperatethemachineinthe

conditionsonthatdayandatthatsite.Changesintheterraincan

resultinachangeinslopeoperationforthemachine.

1.ReadtheOperator’s

Manual.

5.Tippinghazard—donot

mowacrossslopesgreater

than16degrees;donot

mowupanddownslopes

greaterthan16degrees.

2.Tippinghazard—donot

mowacrossslopesgreater

than13degrees;donot

mowupanddownslopes

greaterthan13degrees.

6.Tippinghazard—donot

mowacrossslopesgreater

than17degrees;donot

mowupanddownslopes

greaterthan17degrees.

3.Tippinghazard—donot

mowacrossslopesgreater

than14degrees;donot

mowupanddownslopes

greaterthan14degrees.

7.Tippinghazard—donot

mowacrossslopesgreater

than18degrees;donot

mowupanddownslopes

greaterthan18degrees.

4.Tippinghazard—donot

mowacrossslopesgreater

than15degrees;donot

mowupanddownslopes

greaterthan15degrees.

8.Tippinghazard—donot

mowacrossslopesgreater

than19degrees;donot

mowupanddownslopes

greaterthan19degrees.

10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

1

Nopartsrequired

–

Removethemachinefromtheshipping

container(Models31900,31901,and

31907only).

Rearwheel2

Smallwasher(2-wheel-driveonly)

2

Largewasher(2-wheel-driveonly)

2

Bolt(5/8x1-1/4inch)(2-wheel-drive

only)

2

Dustcap(2-wheel-driveonly)

2

Lugnut(4-wheel-driveonly)

8

2

Thread-lockingcompound

Installthereartires(Models31900,

31901,and31907only).

3

Nopartsrequired

–

Removethefronttires(Models31900,

31901,and31907only).

Rightliftarm

1

Leftliftarm

1

Largepin2

Bolt(3/8x2-3/4inches)

2

Nut(3/8inch)

6

Smallpin

2

Sensorbracket

1

Carriagebolt

2

Bolt(3/8x1-1/4inches)

2

4

Greasetting

2

Installthelift-armassembly(Models

31900,31901,and31907only).

5

Nopartsrequired

–

Installthefronttires(Models31900,

31901,and31907only)

Tie-downbracket1

Bolt(3/8x3-1/4inches)

2

6

Nut(3/8inch)

2

Installthetie-downbracket(Models

31900,31901,and31907only).

7

SeatKit(orderedseparately;referto

yourauthorizedTorodistributor)

1

Installtheseat(Models31900,31901,

and31907only).

Steeringwheel

1

8

Cover

1

Installthesteeringwheel(Models

31900,31901,and31907only).

9

Sounddecal(Part144-0512)

1

Installthesounddecal(Models31907

and31909only).

Bumper1

Bolt(3/8x2-3/4inches)

2

Bolt(3/8x3-1/4inches)

4

10

Nut(3/8inch)

6

Installthebumper(Models31900,

31901,and31907only).

11

Nopartsrequired

–

Adjusttheroll-barposition(Models

31900,31901,and31907only).

12

Nopartsrequired

–

Connectingthebattery(Models31900,

31901,and31907only).

11

ProcedureDescription

Qty.

Use

Optionalattachment(ordered

separately;refertoyourauthorizedToro

distributor)

1

Socket-headscrew(3/8inch)

2

Washer(3/8inch)

2

13

Flangelocknut(3/8inch)

2

Installtheattachment.

14

Nopartsrequired

–

Checktheuidlevels.

15

Nopartsrequired

–

Checkthetirepressure.

16

CEKit(orderedseparately;refertoyour

authorizedTorodistributor)

1

InstallingtheCEKit(forusein

CE-compliantcountries).

Weight—19kg(42lb)[amountvaries

peryourmodel]

Weight—6kg(15lb)[amountvariesper

yourmodel]

WeightBracketKit(ifnecessary)

1

17

Weight—11kg(25lb)[amountvaries

peryourmodel]

Addrearweight(ifnecessary).

18

Nopartsrequired

–

Adjusttheweight-transferpressure(if

needed).

1

RemovingtheMachinefrom

theShippingContainer

Models31900,31901,and31907

Only

NoPartsRequired

Procedure

1.Removethescrewsthatholddownthe

rear-wheelhubstothepallet.

2.Cutthecabletiethatholdsthedriveshafttothe

rearwheels.

3.Removetherearwheelsfromtheshippingskid.

4.Raisetherollbar;refertoRaisingtheRollBar

(page37).

5.Connectahoisttothetop,centerareaoftheroll

barandraisethemachine.

6.Removetheshippingskidfromthebottomarea

ofthemachine.

7.Position2jackstandsundertherearareaof

themachineshowninRaisingtheRearofthe

Machine(page49).

8.Lowerthemachineonthejackstands.

2

InstallingtheRearTires

Models31900,31901,and31907

Only

Partsneededforthisprocedure:

2Rearwheel

2

Smallwasher(2-wheel-driveonly)

2

Largewasher(2-wheel-driveonly)

2

Bolt(5/8x1-1/4inch)(2-wheel-driveonly)

2

Dustcap(2-wheel-driveonly)

8

Lugnut(4-wheel-driveonly)

Thread-lockingcompound

Procedure

1.Removetheshippingbracketfromtheaxle

spindleorwheelhubanddiscardthebracket.

2.Removethetiresfromtheshippingcontainer

andretainthe2bolts(5/8x1-1/4inch)andlarge

washersthatsecuredthetirestothecontainer.

12

3.Installeachtireasfollows:

•2-wheel-drivemachines:

A.Applythread-lockingcompoundtothe

bolt(5/8x1-1/4inch).

B.Useasmallwasher,largewasher,bolt

(5/8x1-1/4inch),andtosecurethe

wheeltotheaxlespindle(Figure3).

g312833

Figure3

1.Axlespindle

5.Bolt(5/8x1-1/4inch)

2.Tire6.Dustcap

3.Smallwasher

7.Applythread-locking

compoundtothebolt.

4.Largewasher

C.Torquetheboltto203N∙m(150ft-lb).

D.Installthedustcaptothewheel(Figure

3).

•4-wheel-drivemachines:Use4lugnutsto

securethewheeltothewheelhub(Figure4).

g299549

Figure4

1.Wheelhub3.Lugnut

2.Tire

4.Torquethewheellugnuts;refertoT orquingthe

Wheel-LugNuts(page61).

3

RemovingtheFrontTires

Models31900,31901,and31907

Only

NoPartsRequired

Procedure

Note:Youmustperformthisproceduretocorrectly

installtheliftarms.

1.Loosenandremovethewheellugnuts(Figure

12).

g299550

Figure5

1.Wheelhub3.Lugnut

2.Tire

2.Removedthewheelsfromthewheelhubs

(Figure12).

13

4

InstallingtheLift-Arm

Assembly

Models31900,31901,and31907

Only

Partsneededforthisprocedure:

1

Rightliftarm

1

Leftliftarm

2Largepin

2

Bolt(3/8x2-3/4inches)

6

Nut(3/8inch)

2

Smallpin

1

Sensorbracket

2

Carriagebolt

2

Bolt(3/8x1-1/4inches)

2

Greasetting

Procedure

Note:Haveanassistanthelpyoutoinstallthelift

arms,asneeded.

1.Removetheliftarmsfromtheshippingskid.

2.Use2largepinstoinstalltheliftarmstothe

machineframe(Figure6).

g312023

Figure6

Rightsideshown.

1.Liftarm

3.Largepin

2.Machineframe4.Greasetting

3.Installthegreasettingstothelargepins(Figure

6).

4.Use2nuts(3/8inch)and2bolts(3/8x2-3/4

inches)tosecurethelargepinstotheframe

(Figure7).

g295767

Figure7

Rightsideshown.

1.Nut3.Bolt

2.Largepin

5.Use2carriageboltsand2nuts(3/8inch)to

securethesensorbrackettotherightliftarm

(Figure8).

Note:Ensurethatthesensorbracketdoesnot

interferewiththesensor.

g312028

Figure8

Rightsideshown.

1.Sensorbracket3.Nut(3/8inch)

2.Carriagebolt

14

6.Performthefollowingstepstosecurethe

hydrauliccylinderstotheliftarms:

A.Placeadrainpanunderthehydraulic

manifold(showninFigure9).

Note:Youmustbleedasmallamountof

hydraulicuidinordertomanuallyretract

theliftcylinders.

g299920

Figure9

B.Loosenthehoseswivelnutconnectedto

portC1ofthehydraulicmanifold(Figure

10).

g312025

Figure10

1.Manifold

3.Hoseswivelnut

2.PortC1

C.Useadriftpunchtoalignthecylinderrod

holeswiththelift-armholes(Figure11).

Note:Fullyraisetheliftarmtohelpwith

thealignment.

g312026

Figure11

1.Bolt(3/8x1-1/4inches)3.Cylinderrod

2.Smallpin4.Nut(3/8inch)

D.Use2bolts(3/8x1-1/4inches),2nuts(3/8

inch),and2smallpinstosecurethelift

armstothecylinders(Figure11).

E.TorquethehoseswivelnutonportC1to

41N∙m(30ft-lb).

Note:Useabackupwrenchtopreventthe

hosefromtwisting.

7.Greasetheattachmentpinjointsandlift-arm

pinjoints;refertoGreasingtheBearingsand

Bushings(page50).

5

InstallingtheFrontTires

Models31900,31901,and31907

Only

NoPartsRequired

Procedure

1.Usethepreviously-removedlugnutstosecure

thetirestothewheelhubs(Figure12).

15

g299550

Figure12

1.Wheelhub3.Lugnut

2.Tire

2.Torquethewheellugnuts;refertoT orquingthe

Wheel-LugNuts(page61).

6

InstallingtheTie-Down

Bracket

Models31900,31901,and31907

Only

Partsneededforthisprocedure:

1Tie-downbracket

2

Bolt(3/8x3-1/4inches)

2

Nut(3/8inch)

Procedure

Use2bolts(3/8x3-1/4inches)and2nuts(3/8inch)

tosecurethetie-downbrackettotheplatform(Figure

13).

g299562

Figure13

1.Tie-downbracket3.Nut

2.Bolt

7

InstallingtheSeat

Models31900,31901,and31907

Only

Partsneededforthisprocedure:

1

SeatKit(orderedseparately;refertoyourauthorized

Torodistributor)

Procedure

Installtheseat;refertotheSeatKitInstallation

Instructions.

16

8

InstallingtheSteering

Wheel

Models31900,31901,and31907

Only

Partsneededforthisprocedure:

1

Steeringwheel

1

Cover

Procedure

1.Removethesteeringwheelfromtheshipping

skid(Figure14).

g307379

Figure14

1.Cover4.Steeringwheel

2.Nylocknut5.Foamcollar

3.Washer

2.Removethenylocknutandwasherfromthe

steeringshaft.

Note:Ensurethatthefoamcollarremainson

thesteeringshaft(Figure14).

3.Slidethesteeringwheelandwasherontothe

steeringshaft(Figure14).

4.Usethenylocknuttosecurethesteeringwheel

totheshaft.Tightenthenylocknutto27to35

N∙m(20to26ft-lb).

5.Mountthecovertothesteeringwheel(Figure

14).

9

InstallingtheSoundDecal

Models31907and31909

Partsneededforthisprocedure:

1

Sounddecal(Part144-0512)

Procedure

ForModels31907and31909,installthesounddecal

(Part144-0512)nearthemodelyeardecalasshown

inFigure15.

Ensurethatthesurfaceiscleananddry.

g353549

Figure15

1.Modelyeardecal3.Manualtube

2.Sounddecal

17

10

InstallingtheBumper

Models31900,31901,and31907

Only

Partsneededforthisprocedure:

1Bumper

2

Bolt(3/8x2-3/4inches)

4

Bolt(3/8x3-1/4inches)

6

Nut(3/8inch)

Procedure

1.Removethebumperfromtheshippingskid.

2.Looselysecuretheupperareaofthebumper

tothemachineframeusing4bolts(3/8x3-1/4

inches)and4nuts(3/8inch)asshowninFigure

16.

g302775

Figure16

1.Bolt(3/8x3-1/4inches)3.Bolt(3/8x2-3/4inches)

2.Bumper

3.Looselysecurethebumperunderthemachine

frameusing2bolts(3/8x2-3/4inches)and2

nuts(3/8inch)asshowninFigure16.

4.Tightenthehardware.

18

11

AdjustingtheRoll-Bar

Position

Models31900,31901,and31907

Only

NoPartsRequired

Procedure

Raisetherollbar;refertoRaisingtheRollBar(page

37).

12

ConnectingtheBattery

Models31900,31901,and31907

Only

NoPartsRequired

Procedure

Connectthebattery;refertoConnectingtheBattery

(page58).

13

InstallingtheAttachment

Partsneededforthisprocedure:

1

Optionalattachment(orderedseparately;refertoyour

authorizedT orodistributor)

2

Socket-headscrew(3/8inch)

2

Washer(3/8inch)

2

Flangelocknut(3/8inch)

Procedure

Important:Whenswitchingattachments,

conrmwithyourauthorizedTorodistributorthe

correctnumberofrearweightsforthatspecic

attachment.

Installthefrontattachment(e.g.,cuttingunit,ail,

plowblade,orblower);performthefollowingsteps

andrefertoyourattachmentOperator’sManualfor

additionalinstallationinstructions.

1.Whilesupportingthedriveshaft,removethe

capscrewandlocknutthatsecurethedriveshaft

yoketothesteeringvalve-mountbracket(Figure

17),andcarefullylowerthedriveshaft.

Note:Discardthecapscrewandlocknut.

g340623

Figure17

1.Capscrew

4.Locknut

2.Driveshaftyoke5.Frontofthemachine

3.Steeringvalve-mount

bracket

2.EnsurethatthePTOshaftisaligned;referto

AligningthePTODriveshaft(page61).

3.Haveanassistantsitintheseat,turnthekey

totheONposition,andusetheattachmentlift

switchtolowertheliftarmswhileyoupushdown

ontheliftarms.

4.Aligntheholesintheliftarmwiththeholesinthe

attachmentarmasdescribedintheattachment

InstallationInstructions.

5.Alignthesplinesinthedriveshaftyokeontothe

splinesoftheattachmentinputshaft(Figure18),

andslidetheyokeovertheshaft.

19

g340624

Figure18

1.Driveshaftyoke2.Inputshaft

6.Assembleasocket-headcapscrew(3/8x2-1/4

inches)throughawasher(3/8inch)andthehole

inthedriveshaftyoke(Figure19),andsecure

thecapscrewwithaange-locknut(3/8inch).

g340626

Figure19

1.Flange-locknut(3/8inch)3.Washer(3/8inch)

2.Driveshaftyoke4.Socket-headcapscrew

(3/8x2-1/4inches)

7.Assembleasocket-headcapscrew(3/8x2-1/4

inches)throughawasher(3/8inch)andthehole

inthedriveshaftyokefromtheoppositedirection

(Figure19),andsecurethecapscrewwitha

ange-locknut(3/8inch).

8.Incrementallytorquethelocknutsto61N∙m(45

ft-lb)inanalternatingpattern.

14

CheckingtheFluidLevels

NoPartsRequired

Procedure

Beforeyoustarttheengineforthersttime,perform

thefollowinguid-levelchecks:

•Checktheengine-oillevel;refertoCheckingthe

Engine-OilLevel(page52).

•Checkthecoolantlevel;refertoCheckingthe

CoolingSystemandCoolantLevel(page62).

•Checkthehydraulic-uidlevel;refertoChecking

theHydraulic-FluidLevel(page68).

15

CheckingtheTirePressure

NoPartsRequired

Procedure

Checkthetirepressure;refertoCheckingtheTireAir

Pressure(page34).

Important:Maintainpressureinalltiresto

ensureagoodquality-of-cutandpropermachine

performance.Donotunderinatethetires.

20

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Toro Groundsmaster 3200 2-Wheel Drive Traction Unit User manual

Toro Groundsmaster 3200 2-Wheel Drive Traction Unit User manual

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