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Toro
Groundsmaster 360 4-Wheel Drive Multi-Purpose Machine
Toro Groundsmaster 360 4-Wheel Drive Multi-Purpose Machine User manual
Type
User manual
Brand
Toro
Size
11.00 MB
Category
Lawnmowers
Pages
72
Language
English
Table of contents
Safety
4
General Safety
4
Safety and Instructional Decals
4
Setup
11
Cutting Unit or QAS
11
Hardware
12
3 Adjusting the Roll Bar
12
4 Checking the Tire Pressure
13
5 Checking the Fluid Levels
13
Only)
13
Product Overview
14
Controls
14
Cab Controls
15
Specifications
17
Attachments/Accessories
18
Before Operation
18
Before Operation Safety
18
Adding Fuel
19
Checking the Engine-Oil Level
20
Checking the Cooling System
20
Checking the Hydraulic System
20
The Safety-Interlock System
20
Positioning the Standard Seat
21
Raising and Lowering the Seat
21
Adjusting the Height of Cut
22
Using the InfoCenter LCD Display
22
Using the Menus
24
Protected Menus
25
Accessing Protected Menus
25
During Operation
26
During Operation Safety
26
Starting the Engine
28
Shutting Off the Engine
29
Driving the Machine
29
Stopping the Machine
29
Selecting the Steering Mode
29
Attachment
30
Cutting Grass with the Machine
31
Diesel Particulate Filter Regeneration
32
Operating Tips
44
After Operation
44
General Safety
44
Pushing the Machine by Hand
44
Hauling the Machine
45
Locating the Tie-Down Points
45
Maintenance
46
Maintenance Safety
46
Recommended Maintenance Schedule(s)
46
Daily Maintenance Checklist
48
Pre-Maintenance Procedures
49
Using the Hood-Prop Rod
49
Lubrication
50
Greasing the Bearings and Bushings
50
Engine Maintenance
52
Engine Safety
52
Servicing the Air Cleaner
52
Servicing the Engine Oil
53
(DOC) and the Soot Filter
54
Fuel System Maintenance
55
Servicing the Water Separator
55
Servicing the Engine Fuel Filter
56
Draining the Fuel Tank
56
Connections
56
Cleaning the Fuel Pick-Up Tube Screen
56
Electrical System Maintenance
57
Electrical System Safety
57
Servicing the Battery
57
Checking the Fuses
57
Storing the Battery
58
Drive System Maintenance
58
Checking the Tire Pressure
58
Correcting the Steering Misalignment
58
Cooling System Maintenance
59
Cooling System Safety
59
Coolant Specification
59
Checking the Cooling System
60
Cleaning the Radiator
60
Brake Maintenance
61
Adjusting the Brakes
61
Adjusting the Parking Brake
61
Belt Maintenance
62
Checking the Alternator Belt
62
Controls System Maintenance
62
Adjusting the Traction Drive for Neutral
62
Adjusting the Maximum Ground Speed
63
Hydraulic System Maintenance
64
Hydraulic System Safety
64
Hydraulic Fluid Specification
64
Checking the Hydraulic System
64
Filter
64
Cab Maintenance
65
Filling the Washer-Fluid Bottle
65
Cleaning the Cab Air Filters
66
Cleaning the Air-Conditioning Coil
66
Cleaning
67
Cleaning the Cab
67
Waste Disposal
67
Storage
68
Storage Safety
68
Preparing the Machine
68
Preparing the Engine
68
View document
Toro Groundsmaster 360 4-Wheel Drive Multi-Purpose Machine User manual
Type
User manual
Brand
Toro
Size
79.79 MB
Pages
503
Language
English
Table of contents
Title Page
1
Revision History
2
Reader Comments
3
NOTES:
4
Preface
5
Service Procedure Icons
6
Table of Contents
7
Chapter 1 : Safety
9
Safety Instructions
10
Supervisor’s Responsibilities
10
Before Operating the Machine
10
While Operating the Machine
12
Maintenance and Service
13
Jacking Instructions
15
Raising the Front of the Machine
15
Raising the Rear of the Machine
16
Safety and Instructional Decals
16
Chapter 2 : Specifications and Maintenance
17
Specifications
18
Decimal and Millimeter Equivalents
18
U.S. to Metric Conversions
19
Torque Specifications
20
Identifying the Fastener
20
Calculating the Torque Values When Using a Drive-Adapter Wrench
21
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
22
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
23
Other Torque Specifications
24
Conversion Factors
24
Shop Supplies
25
Special Tools
27
Chapter 3 : Diesel Engine
33
1 Specifications
34
Engine
34
General Information
35
Traction Unit Operator’s Manual
35
Yanmar Engine Service and Troubleshooting Manuals
35
Engine Electronic Control Unit (ECU)
35
Yanmar Engine
36
Diesel Particulate Filter (DPF)
36
Service and Repairs
40
Air Cleaner System
40
Exhaust System
42
Radiator
44
Fuel System
48
Engine
52
Chapter 4 : Hydraulic System
59
1 Specifications
61
Hydraulic System
61
General Information
62
Pushing the Traction Unit
62
Releasing Pressure from the Hydraulic System
63
Traction Circuit Component Failure
64
Hydraulic Hoses
65
Installing the Hydraulic Hose and Tube (O-Ring Face Seal Fitting)
66
Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fitting into the Component Port)
67
Hydraulic Schematics
71
Hydraulic Flow Diagrams
72
Traction Circuits
73
Steering Circuit
77
Lift/Lower Circuit: Raise
80
Lift/Lower Circuit: Lower
82
PTO Circuit
84
Special Tools
85
Hydraulic Pressure Testing Kit
85
15 GPM Hydraulic Tester Kit (Pressure and Flow)
85
40 GPM Hydraulic Tester (Pressure and Flow)
86
Hydraulic Hose Kit
87
O-Ring Kit
87
High Flow Hydraulic Filter Kit
88
Hydraulic Test Fitting Kit
88
Wheel Hub Puller
89
Remote Starter Switch
89
Troubleshooting
92
General Hydraulic System Problems
92
Traction Circuit Problems
93
PTO Circuit Problems
95
Steering and Lift/Lower Circuit Problems
96
Testing the Hydraulic System
97
Testing the Traction System Operation
98
Testing the Charge Relief Valve Pressure (Using Pressure Gauge)
100
Testing the Traction Relief Valve Pressure (Using Pressure Gauge)
103
Testing the Transmission Piston Pump Flow (Using Tester with Pressure Gauges and Flow Meter)
106
Testing the Rear Wheel Motor Efficiency (Using Tester with Pressure Gauges and Flow Meter)
110
Testing the PTO Pressure Valve (Using Pressure Gauge)
114
Testing the Implement Relief Pressure (Using Pressure Gauge)
117
Testing the Gear Pump Flow (Using Tester with Pressure Gauges and Flow Meter)
120
Testing the Lift Cylinder for Internal Leakage
123
Service and Repairs
126
General Precautions for Removing and Installing the Hydraulic System Components
126
Checking the Hydraulic Lines and Hoses
127
Priming the Hydraulic Pumps
127
Flushing the Hydraulic System
128
Filtering the Closed-Loop Traction Circuit
130
Charging the Hydraulic System
132
Hydraulic Tank
134
Rear Wheel Motors
137
Front Wheel Motors
141
Servicing the Wheel Motor
145
Traction Linkage Assembly
147
Transmission
150
Servicing the Transmission
156
CrossTrax Traction Manifold Assembly
187
Servicing the CrossTrax Traction Manifold Assembly
190
Servicing the Cartridge Valves in a Control Manifold
192
Gear Pump
194
Servicing the Gear Pump
197
Steering Control Valve
202
Servicing the Steering Control Valve
206
Steering Cylinder
207
Servicing the Steering Cylinder
211
Steering Selector Manifold Assembly
214
Servicing the Steering Selector Manifold Assembly
217
Deck Lift Manifold Assembly
218
Servicing the Deck Lift Manifold Assembly
221
Lift Cylinder
223
Servicing the Lift Cylinder
226
Quick Attach System (QAS) Control Manifolds (Optional Kit)
229
Servicing the Quick Attach System (QAS) Control Manifolds (Optional Kit)
232
Oil Cooler
235
Chapter 5 : Electrical System
237
General Information
239
Electrical Schematics and Diagrams
239
Toro Electronic Controller (TEC)
239
Yanmar Engine Electronic Control Unit (ECU)
240
Yanmar Engine Electrical Components
240
CAN-bus Communications
240
Special Tools
242
Multimeter
242
Terminal Protector
242
Battery Hydrometer
243
Dielectric Gel
243
InfoCenter Display
244
Splash Screen
246
Main Information Screen
248
Operator Advisory Screen
250
Main Menu Screen
251
Faults Screen
253
Service Screen
255
Diagnostics Screen
257
Settings Screen
260
About Screen
263
Troubleshooting
264
Operator Advisories
264
Using the InfoCenter Display for Troubleshooting
266
Fault Codes
270
TEC Logic Chart
272
Starting Problems
273
General Run and Transport Problems
275
Cutting Deck Operating Problems
276
4-Wheel Steer Operating Problems
277
Electrical System Quick Checks
278
Testing the Battery (Open Circuit Test)
278
Testing the Charging System
278
Testing the Glow Plug System
279
Checking the Operation of the Interlock Switches
279
Adjustments
280
Traction Neutral Sensor
280
Parking Brake Sensor
282
Steering Home Sensor
283
Testing the Electrical Components
286
Fusible Link Harness
286
Fuses
288
Operator Cab Fuses (Machines with Operator Cab)
291
Toro Electronic Controller (TEC)
293
Key Switch
296
PTO Switch
298
Deck Lift Switch
300
Steering Selector Switch
302
Engine Speed Switch
304
Seat Switch
306
Windshield Washer/Wiper Switch (Machines with Operator Cab)
308
Air Conditioning Switch (Machines with Operator Cab)
310
Fan Speed Switch (Machines with Operator Cab)
312
Work Light Switch (Machines with Operator Cab–Optional)
314
Traction Neutral Sensor
316
Parking Brake Sensor
318
Steering Home Sensor
320
Relays with 4 Terminals
322
Relays with 5 Terminals
324
PTO Solenoid Valve Coil
327
Hydraulic Solenoid Valve Coils
328
Fuel Pump
330
CAN-bus Terminator Resistor
332
Resistor Assemblies
333
Diode Assemblies
335
Fan Speed Switch (Machines with Two−Post ROPS Extension Operator Fan Kit)
337
Resistor Module (Machines with Two−Post ROPS Extension Operator Fan Kit)
339
Service and Repairs
341
PTO Solenoid Valve Coil
341
Hydraulic Solenoid Valve Coils
343
Battery Storage
345
Battery Care
345
Servicing the Battery
347
Chapter 6 : Chassis
353
1 Specifications
354
Chassis
354
General Information
355
Special Tools
356
Wheel Hub Puller
356
Steering Alignment Tools
356
Adjustments
358
Adjusting the Brake
358
Aligning the Wheels
360
Service and Repairs
365
Wheels
365
Servicing the Brake
367
Brake Cables
372
Rear Steering Fork
375
Front Steering Fork
379
Front Steering Assembly
383
Rear Steering Assembly
387
Servicing the Steering Assembly Bushings
390
Frame Assembly
392
Steering Column
393
PTO Driveshaft
395
Servicing the PTO Driveshaft Cross and Bearing
399
Cutting Deck Lift Assembly
401
Control Console
405
Power Center Assembly (Machines without Operator Cab)
407
Power Center Assembly (Machines with Operator Cab)
409
Operator Seat
411
Servicing the Operator Seat (Machines without Operator Cab)
414
Servicing the Operator Seat (Machines with Operator Cab)
417
Hood
419
Chapter 7 : Cutting Deck
421
General Information
422
Specifications
422
Cutting Deck Operator's Manual
422
Factors That Can Affect Cutting Performance
423
Service and Repairs
424
Blade Stopping Time
425
Cutting Deck
425
Idler Assembly
426
Blade Spindle
429
Servicing the Blade Spindle
432
Gearbox
436
Cutting Deck Pull Links
439
Chapter 8 : Operator Cab
441
General Information
442
Traction Unit Operator’s Manual
442
Electrical Components and Schematic
442
Air Conditioning System
442
Cab Heater System
442
Air Conditioning System Performance
443
Service and Repairs
444
General Precautions for Removing and Installing the Air Conditioning System Components
444
Air Conditioning Compressor
446
Roof Assembly
450
Heating and Air Conditioning Components
452
Air Conditioning Condenser Fan Assembly
454
Air Conditioning Condenser Assembly
457
Mixing Box Assembly
460
Heater and Air Conditioning Evaporator Cores
464
Blower Fan
467
Windshield Wiper Assembly
470
Appendix A: Foldout Drawings
473
Electrical Drawing Designations
474
Hydraulic Schematic
475
Electrical Schematic - Platform (Serial Numbers Below 403400000)
476
Electrical Schematic - Platform (Serial Numbers Above 403400001)
477
NO TITLE
478
Electrical Schematic - Engine
479
Electrical Schematic - Cab (page 1 of 2)
480
Electrical Schematic - Cab (page 2 of 2)
481
Electrical Schematic - Attachments
482
Electrical Schematic - Debris Collection
483
Wire Harness Drawing - Platform (Serial Numbers Below 403400000)
484
Wire Harness Diagram - Platform (Serial Numbers Below 403400000)
485
Wire Harness Drawing - Platform (Serial Numbers Above 403400001)
486
Wire Harness Diagram - Platform (Serial Numbers Above 403400001)
487
Wire Harness Drawing - Engine
488
Wire Harness Diagram - Engine
489
Wire Harness Drawing - Cab Power (Serial Numbers Below 403330000)
490
Wire Harness Diagram - Cab Power (Serial Numbers Below 403330000)
491
Wire Harness Drawing - Cab Power (Serial Numbers Above 403330001)
492
Wire Harness Diagram - Cab Power (Serial Numbers Above 403330001)
493
Wire Harness Drawing - Cab Headliner
494
Wire Harness Diagram - Cab Headliner
495
Wire Harness Drawing - Attachments
496
Wire Harness Diagram - Attachments
497
Wire Harness Drawing and Diagram - Debris Collection
498
Wire Harness Drawing and Diagram - EU Light Kit Model 30690 (No Cab)
499
Wire Harness Drawing and Diagram - EU Light Kit Model 30640 (Cab)
500
Wire Harness Diagram − Two−Post ROPS Extension (sheet 1 of 2)
501
Wire Harness Diagram − Two−Post ROPS Extension (sheet 2 of 2)
502
View document
Toro Groundsmaster 360 4-Wheel Drive Multi-Purpose Machine User manual
Type
User manual
Brand
Toro
Size
11.17 MB
Category
Lawnmowers
Pages
72
Language
English
Table of contents
Safety
4
General Safety
4
Safety and Instructional Decals
4
Setup
11
Cutting Unit or QAS
11
Hardware
12
3 Adjusting the Roll Bar
12
4 Checking the Tire Pressure
13
5 Checking the Fluid Levels
13
Only)
13
Product Overview
14
Controls
14
Cab Controls
18
Specifications
20
Attachments/Accessories
21
Before Operation
21
Before Operation Safety
21
Adding Fuel
22
Checking the Engine-Oil Level
23
Checking the Cooling System
23
Checking the Hydraulic System
23
The Safety-Interlock System
23
Positioning the Standard Seat
24
Raising and Lowering the Seat
24
Adjusting the Height of Cut
25
During Operation
26
During Operation Safety
26
Starting the Engine
28
Shutting Off the Engine
28
Driving the Machine
29
Stopping the Machine
29
Selecting the Steering Mode
29
Attachment
29
Cutting Grass with the Machine
30
Diesel Particulate Filter Regeneration
31
Operating Tips
43
After Operation
43
General Safety
43
Pushing the Machine by Hand
43
Hauling the Machine
44
Locating the Tie-Down Points
44
Maintenance
45
Maintenance Safety
45
Recommended Maintenance Schedule(s)
45
Daily Maintenance Checklist
47
Pre-Maintenance Procedures
48
Using the Hood-Prop Rod
48
Lubrication
49
Greasing the Bearings and Bushings
49
Engine Maintenance
51
Engine Safety
51
Servicing the Air Cleaner
51
Servicing the Engine Oil
52
(DOC) and the Soot Filter
53
Fuel System Maintenance
54
Servicing the Water Separator
54
Servicing the Engine Fuel Filter
55
Draining the Fuel Tank
55
Connections
55
Cleaning the Fuel Pick-Up Tube Screen
55
Electrical System Maintenance
56
Electrical System Safety
56
Servicing the Battery
56
Checking the Fuses
56
Storing the Battery
57
Drive System Maintenance
57
Checking the Tire Pressure
57
Correcting the Steering Misalignment
57
Cooling System Maintenance
58
Cooling System Safety
58
Checking the Cooling System
58
Cleaning the Radiator
59
Brake Maintenance
59
Adjusting the Brakes
59
Adjusting the Parking Brake
60
Belt Maintenance
60
Checking the Alternator Belt
60
Controls System Maintenance
61
Adjusting the Traction Drive for Neutral
61
Adjusting the Maximum Ground Speed
61
Hydraulic System Maintenance
62
Hydraulic System Safety
62
Hydraulic Fluid Specification
62
Checking the Hydraulic System
62
Filter
63
Cab Maintenance
64
Filling the Washer-Fluid Bottle
64
Cleaning the Cab Air Filters
64
Cleaning the Air-Conditioning Coil
65
Cleaning
66
Cleaning the Cab
66
Waste Disposal
66
Storage
66
Storage Safety
66
Preparing the Machine
66
Preparing the Engine
66
View document
Toro Groundsmaster 360 4-Wheel Drive Multi-Purpose Machine User manual
Type
User manual
Brand
Toro
Size
104.00 KB
Pages
4
Language
English
View document