WaterLogic WL7 FW Installation Procedures

Type
Installation Procedures
WL7FWManual Page71‐Revision:6‐11‐2019
WL7FWINSTALLATIONPROCEDURES
SafetyandInstallationGuidelines
EnsureallLocal,State,andFederalLawsandCodesincludinghealthandsafetyguidelinesaremet
wheninstallingWaterlogicEquipment.Onlyqualifiedservicetechniciansshouldattempt
installationandserviceofWaterlogicEquipment.
WARNING!ELECTRICALSHOCKHAZARD.Alwaysunplug(isolatefrompowersupply)toprevent
electricalshockexceptwhereelectricaltestsarespecified.
WARNING!IMPROPERSUPPLYORCONNECTIONCANRESULTISRISKOFSHOCK.
Connecttoa15amp120V60Hzproperlygroundedoutlet(GFIisrecommended).Ensurepolarity
iscorrectandalwaysusea3‐prongoutlet.Consultaqualifiedelectricianifyouhaveany
questions.
WARNING!USEONLYWaterlogicSUPPLIEDPOWERCORD.Locatesystemwithin5feetof
powersupply.Neveruseanextensioncordoradapter.Donotuseadamagedpowercordor
plug.Keeppowercordoutofheavytrafficareasandawayfromheatsources.Donot,underany
circumstances,removegroundprongoralterthepowercord.Neverpullthepowerplugfromthe
outletwithawethandorallowtheplugtogetwet.Failuretousethesuppliedpowercordwill
voidULCertificationandWarranty.
CAUTION!INDOORUSEONLY.Neverexposetodirectsunlight,heatsources,orambientair
temperatureabove37°C(100°F)orbelow2°C(35°F).Installindoorsandkeepunitawayfrom
excessivehumidity.Neverexposetofreezingtemperatures.Ensurethereisadequateclearance
aroundtheunittoallowrefrigerationsystemcondensertodissipateheat.Warmerenvironments
requiremoreclearancearoundtheunit.Minimumclearancearoundallsurfacesofthemachineis
2‐inches.Installswheretheambienttemperatureexceeds27°C(80°F),requireaminimumof4‐
inchesclearanceforproperheatdissipationandefficientoperation.
CAUTION!USEAWATERPRESSUREREGULATOR.Waterlogicwillnotberesponsibleforinjuryor
damagecausedbyexcessivewaterpressure.Operatingpressuremustbe40psito60psi.Be
awareanyofpotentialpressuresurgescausedbybuilding/municipalpumpingstations.
CAUTION!USEUVSTABILIZEDSUPPLYLINES.Feedwaterover37°C(100°F)candamagethe
treatmentcomponents.Waterblockdevicesandexternalleakdetectorsarestrongly
recommended.Locatetheunitasclosetothewatersupplyandtheelectricalconnectionsas
possible.Locatetheunitasclosetothewatersupplyandtheelectricalconnectionsaspossible.
Immediatelyisolateorclosewatersupplyvalveandcontactservicerepresentativeifleakis
noticed.
WARNING!STOREANDTRANSPORTUNITEMPTY.ALWAYSSANITIZEBEFOREUSE.
Theunitmustbecompletelydrainedandsealedbeforestoringtoavoidstagnationandreduce
microbiologicalcontamination(potentialbacterialgrowth).Sanitizebeforeusetoeliminateany
potentialmicrobiologicalcontaminates
Pre‐installationandsanitizationproceduresasprescribedinthismanualmustbeperformedbefore
installingtheWL7FWWaterPurificationSystems.
AlwaysinstallindoorsandplacetheWaterlogicWL7FWWaterPurificationSystemonafirm,flat
andstablesurfacewithadequateairgaptoallowproperandefficientoperation.
WL7FWManual Page72‐Revision:6‐11‐2019
WL7FWINSTALLATIONPROCEDURES
1. Attachthewatersupplylinetothe1/4”feedwaterinletbulkheadfittingonthebackoftheunit.
Waterlogicrequirestheuseofawaterpressureregulator.Waterfeedpressuremustbe
between40‐60psiand2lpm(0.5gpm).Turnonthewatersupplyandcheckforleaks. 
2. ChecktoensurethatbothPower(Red)andHeater/Compressor(Green)Switches
areintheO=OFFposition.
NOTE:SwitchhasinternalLEDthatilluminateswhenplacedinI=ONposition.
3. ConnectthepowercordtothebackoftheWaterlogicWL7FWWaterPurificationSystemandto
a120Volt15ampdedicatedsupply.GFCIprotectionisrecommended.
4. TurnONtheMainPower(Red)Switch.LeaveGreenSwitchOFF.
CAUTION!NEVERTURNONHEATERBEFOREFILLINGHOTTANK.
GreenCompressor/HeaterSwitchmustbeintheO=OFFpositionwhilethehottankisempty.
Damagecouldoccurwithinoneminuteandtheoverload(highlimit)willrequiremanualresetif
heateristurnedonwithanemptyhottank.
5. WL7FWwillbeinStart‐UpModewheneveryouturnONtheMainPower(Red)Switchand
Heater/Compressor(Green)SwitchisintheOFFposition.
Thestart‐upsequenceshouldtakeapproximately5minutestocompletewhensystemisempty
andstatusbarwillflushindicatingprogress
Start‐UpModeprocessisasfollows:
PerformsSelf‐DiagnosticChecks
Fillsicebathwithcoolingwaterandflushesfiltersintothebath.
Fillssparklingtank(ifequipped).CO
2
supplydoesnotneedtobeconnected.
Displaywillpromptinstallertofillthehottanktocompletestartup
WL7FWManual Page73‐Revision:6‐11‐2019
WL7FWINSTALLATIONPROCEDURES
6. Followinstructionsonthescreen.TheWL7FWwillinstructinstallertoholdthedispensebutton
untilasteadystreamofwaterisflowingtothefaucet.ThisfillstheHotTank.
7. TheinstallershouldthenturnONtheHeater/Compressor(Green)Switch.
8. TheWL7FWwillnowbeinOperationalModewithbothswitchesintheON
positionandthehomescreenwillappearonthedisplay.
9. Dispensecoldintocontaineruntilsteadystreamofwateris
presenttoremoveanytrappedairfromthecircuitandrepeatforthe
ambient(roomtemperature)circuit.
10. Connect3Bar(42.5psi)supplyoffoodgradeCO
2
totheCO
2
inletbulkheadfittingonthebackof
theunit.Dispensesparklingwateruntilonlygasisflowingtothefaucettopurgethesystemof
trappedair.WL7FWshouldautomaticallyrefillthecarbonatorinapproximately30secondsonce
thedispensebuttonisreleased.Theinjectionpumpwillturnon2secondsafterreleasing
sparklingdispensebutton.PremiumSparklingWaterwillnotbeproduceduntilthesystemhas
reachcoldsetpoint.
11. Itwilltaketheheaterapproximately10minutestoheatthewatertothefactorysetpointof87°C
(187°F).Thehotstatusbarwillflushwhenheaterisonandbesolidwithheateroff.Thehot
statusbararrowsindicatetanktemperature
frombelow40°C(104°F)onfarlefttoset
pointonthefarright.
Dispenseacupofhotwatertoensurethe
temperature/odor/tasteisacceptable.
WARNING!HOTWATERCANBURNORSCALD.TheWL7FWWaterPurificationSystem
producesHotWaterupto95°C(203°F).Waterabove52°C(125°F)cancausesevereburnsor
scalding.Hotwatershouldbedispensedcarefullyintoinsulatedcontainertoavoidinjury.
12. OncetheWL7FWWaterPurificationSystemicebathbuildsacompleteiceringinapproximately
90minutesdependinguponenvironment.Thecompressorwillshutoffoncetheiceringhas
reachedthicknessicesensor.

Thecoldstatusbarwillflushwhen
compressorisonandbesolidwith
compressoroff.
Youcanvisuallyinspecttheicering build
throughtheaccessholeinthetopoftheicebathifneeded.Thecondenserattherearoftheunit
willbuildheatasindicationtherefrigerationsystemisoperatingproperly.Routeallhoseaway
fromdirectcontractwithheatfromthecondensingcoilsatthebackoftheunit.
WL7FWManual Page74‐Revision:6‐11‐2019
WL7FWINSTALLATIONPROCEDURES
13. Dispenseacupofcoldwatertoensurethetemperature/odor/tasteisacceptable.
14. Thesparklingchamber(carbonator)mustbecompletelyregenerated(emptied)afewtimesonce
theicebathhasreachedsettemperatureandthedrinkingwaterlineandsparklingchamberare
cold.Regenerationwillclearthechamberoftheinitialairandwatertrappedduringstartupand
ensurethatpremiumsparklingwaterisproduced.Alwaysuse3Bar(42.5psi)supplyoffood
gradeCO
2
andensurebathhasreachedcoldsetpointbeforeregeneratingsparklingwatertank.
TheWL7FWiceringtakeshourstocompletelymeltoffinambientconditionsandcanbeusedto
helpreducedsetuptimeinfieldifunitispreparedinshopandleftoperationalpriortofield
installation.Theremainingiceringwillreducecoolingtimeatinstallation.
15. Dispenseacupofsparklingwatertoensurethetemperature/odor/tasteisacceptable.Sparkling
output(carbonationlevel)canbetestedifneeded.AdditionalinformationonWaterlogic
PremiumSparklingWatercanbefoundinthismanualinsections:
WL7FWPrinciplesofOperation‐DispensingSparklingWater
WaterlogicPremiumSparklingWaterOverview
16. MovetheWaterlogicWL7FWWaterPurificationSystemintoitsfinaloperatingposition.Be
surethataminimumof2”clearanceismaintainedaroundboththesidesandthebackofthe
unit.Thisisimportanttoallowproperairflowandheatexchangeofrefrigerationsystem.
17. Levelunitusingtheadjustablefeettolevelifnecessary.Neverinstallonincline.
18. WhentheunithasreacheditsHotTempSetPoint,ensuretheheatercyclesoff.
19. WhentheunithasreacheditsIceBathSetPoint,ensurethecompressorcyclesoff.
20. Oncetheunitisatthetargettemperature(s),samplethewatertoensurewatermeets
expectationsandadditionalrinsingoradjustmentisnotrequired.
21. ChecktheWL7FWWaterPurificationSystemforanyleaks.ExternalLeakProtectionisalways
recommended.
22. ConfirmallprogramsettingsarecorrectandresettheBottleCounterto
Zeroifneeded.Entermaintenancemodeandpressandholddispense
buttonuntilbottlecounterflasheson
displayandtwobeepsareheard.Bottlecounterwillresettozero
onceyoureleasedispensebutton.Exitmaintenancemodeby
tappingdispense5timesin10seconds.
AlwaysadjustHotandExtraHotSettingdownwheninstallingat
elevationtoavoidboilinghottank.

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WaterLogic WL7 FW Installation Procedures

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Installation Procedures

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