Toro Blower and Drive Kit, 60in E-Z Vac Bagger for Z500 Series Z Master Mowers Installation guide

Brand: Toro

Model: Blower and Drive Kit, 60in E-Z Vac Bagger for Z500 Series Z Master Mowers

Type: Installation guide

This manual is also suitable for

Blower and Drive Kit, 72in E-Z Vac Bagger for Z500 Series Z Master Mowers

FormNo.3435-395RevA

BlowerandDriveKit

60inor72inE-ZVac

™

BaggerforZ500SeriesZMaster

Mowers

ModelNo.78538—SerialNo.400000000andUp

ModelNo.78539—SerialNo.400000000andUp

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removetheexistingbeltcoverand

bracket.

Pulleyassembly1

Pulley-platemount—formachineswith

analuminumspindleonly

Flangenut(3/8inch)—formachines

withanaluminumspindleonly

Installthepulleyassemblyandbelt.

Nopartsrequired

–

Removetheexistinganti-scalproller

andbracket.

Blowerpivot1

Metaltemplate1

Bolt(3/8x1inch)

Locknut(3/8inch)

Installtheblowerpivot(fora60-inch

bagger).

Blowerpivot1

Metaltemplate1

Bolt(3/8x1inch)

Locknut(3/8inch)

Installtheblowerpivot(fora72-inch

bagger).

Blowerassembly1

Baggerbelt1

Blowerbeltcover1

Spring

Installtheblower,baggerbelt,spring,

andbeltcover.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3435-395*A

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

g037289

Figure1

RemovingtheExistingBelt

CoverandBracket

NoPartsRequired

Procedure

Note:Cleantheareaaroundthebeltcoverbefore

removingit.

1.Lowerthemowerdecktothelowestheight-of-cut

position.

2.Unlatchandremovetherightbeltcover(Figure

2).

Retainthehardware.

g003517

Figure2

1.Rightbeltcoverbracket3.Latch

2.Beltcover

3.Removetheoutsiderightbeltcoverbracket

(Figure3).

g003518

Figure3

1.Self-threadingbolt

3.Mowerdeck

2.Rightbeltcoverbracket

4.Storetherightbeltcover,bracket,andhardware

forlateruseifyouremovethebaggerblower

andpulley.

5.For72-inchmowerdecksonly—removethe4

rubberstopsfromthemowerdeck(Figure4).

g003375

Figure4

1.Rubberstop(72-inch

mowerdecksonly)

2.Mowerdeck

InstallingthePulley

AssemblyandBelt

Partsneededforthisprocedure:

1Pulleyassembly

Pulley-platemount—formachineswithanaluminum

spindleonly

Flangenut(3/8inch)—formachineswithanaluminum

spindleonly

ForMachineswithanAluminum

Spindle

1.Removethetopnut,washer,andsheavefrom

thespindle(Figure5).

Note:Notetheorientationofthesheavewhen

youremoveitfromthespindletoensurethat

youinstallitproperlylaterintheprocess.

g302393

Figure5

1.Topnut

3.Sheave

2.Washer

4.Spindle

2.Insertthepulley-platemountstudsintotheholes

inthesheave(Figure6).

g302390

Figure6

1.Sheave

2.Pulley-platemountstuds

3.Looselyinstallthe3nutstothestuds(Figure7).

Leaveaclearanceof5mm(3/16inch)between

thenutandsheave.

g302412

Figure7

1.Nut

2.Stud

4.Installthesheaveassemblytothespindleusing

thewasherandtopnut(Figure8).

g302413

Figure8

1.Topnut

3.Sheaveassembly

2.Washer

4.Spindle

5.Torquethetopnutto176to217N∙m(130to

160ft-lb).

Note:Ensurethatthesheavespinsfreely.

6.Alignthenewpulleyassemblysothatthe

openingstoverthenuts(Figure9).

g302411

Figure9

1.Pulleyassembly2.Nuts

7.Turnthepulleytolockitintoposition(Figure10).

Note:Ifthepulleydoesnotturn,loosenthe

nutsmoretoraisethenutsandallowthepulley

tolockintoposition.

g302414

Figure10

1.Pulleyassembly

8.Afterthenewpulleyassemblyisinposition,

tightenthenutstosecurenewpulleyassembly.

Torquethe3nutsto28to34N∙m(21to25ft-lb).

9.Installthedeckbelt.

ForMachineswithBolts

1.Loosen,butdonotremove,thetappingboltson

theexistingmower-deckpulley(Figure11).

Note:Thereshouldbea5mm(3/16inch)

clearancebetweentheboltheadandpulley.

2.Alignthenewpulleyassemblysothatthe

openingstoverthepulleyboltheads(Figure

11).

3.Turnthepulleytolockitintoposition(Figure11).

Note:Ifthepulleydoesnotturn,loosenthe

boltsmoretoraisetheboltheadsandallowthe

pulleytolockintoposition.

4.Afterthenewpulleyassemblyisinposition,

tightentheexistingboltstosecurenewpulley

assembly.

Note:Torquetheboltsto28to34N∙m(21to

25ft-lb).

g003396

Figure11

1.Pulley

assembly

3.Lockingslots

5.Clearance—5

mm(3/16inch)

2.Mower-deck

pulley

4.Boltheads

5.Installthedeckbelt.

RemovingtheExisting

Anti-ScalpRollerand

Bracket

NoPartsRequired

Procedure

Note:Donotperformthisprocedureifapivotis

installed.

1.Cleantheareaaroundtheright,rearanti-scalp

roller.

2.Removetheanti-scalprollerfromthebracket

bylooseningandremovingtheangenut(3/8

inch)andaxlebolt(3/8x4-1/2inches)asshown

inFigure12.

Saveallhardwareforlateruse.

3.Removethe3carriagebolts(3/8x3/4inch)and

3angenuts(3/8inch)securingthebracketto

themower(Figure12).

Saveallhardwareforlateruse.

g003313

Figure12

1.Anti-scalproller

4.Carriagebolt(3/8x3/4

inch)

2.Anti-scalpbracket

5.Flangenut(3/8inch)

3.Bolt(3/8x4-1/2inches)

6.Mowerdeck

InstallingtheBlowerPivot

Fora60-inchBagger

Partsneededforthisprocedure:

1Blowerpivot

1Metaltemplate

Bolt(3/8x1inch)

Locknut(3/8inch)

Procedure

Note:Donotperformthisprocedureifapivotis

installed.

1.Installthemetaltemplatewiththenumber60in

ittothemowerdeckwiththepreviouslyremoved

carriageboltsandnutsusingtheexistingholes

inthemowerdeck(Figure13).

Ensurethatthecarriageboltsandnutsaretight

andthetemplateistightagainstthemowerdeck.

2.Center-punchthenewmowerdeckhole

locationsusingthe3holesinthetemplate

(Figure13).

3.Removethemetaltemplateanddrill3pilot

holes(1/8-inchdiameter)withasharpdrillbit

(Figure13).

4.Drill3holes(13/32-inchdiameter)intothepilot

holeswithasharpdrillbit(Figure13).

g003395

Figure13

1.Mowerdeck4.Templatelocationonthe

mowerdeck

2.Drilltheholeshere.5.Nuts

3.Templatewiththenumber

60init

6.Carriagebolts

5.Installthenewblowerpivotusing3bolts(3/8x

1inch)and3locknuts(3/8inch)usingthedrilled

holes(Figure14).

6.Installtheanti-scalprollertotheblowerpivot

usingthepreviouslyremovedaxlebolt(3/8x

4-1/2inches),spacer,bushing,andangenut

(3/8inch)asshowninFigure14.

g003382

Figure14

1.Mowerdeck

6.Carriagebolts

2.Bolt(3/8x1inch)

7.Bushing

3.Locknut(3/8inch)

8.Blowerpivotassembly

4.Bolt(3/8x4-1/2inches)

9.Holes

5.Spacer

InstallingtheBlowerPivot

Fora72-inchBagger

Partsneededforthisprocedure:

1Blowerpivot

1Metaltemplate

Bolt(3/8x1inch)

Locknut(3/8inch)

Procedure

Note:Donotperformthisprocedureifapivotis

installed.

1.Installthemetaltemplatewiththenumber72in

ittothemowerdeckwiththepreviouslyremoved

carriageboltsandnutsusingtheexistingholes

inthemowerdeck(Figure15).

Ensurethatthecarriageboltsandnutsaretight

andthetemplateistightagainstthemowerdeck.

2.Center-punchthenewmowerdeckhole

locationsusingthe4holesinthetemplate

(Figure15).

3.Removethemetaltemplateanddrill4pilot

holes(1/8-inchdiameter)withasharpdrillbit

(Figure15).

4.Drill4pilotholes(13/32-inchdiameter)intothe

pilotholeswithasharpdrillbit(Figure15).

g003383

Figure15

1.Mowerdeck4.Templatelocationon

mowerdeck

2.Drilltheholeshere.5.Nuts

3.Templatewiththenumber

72init

6.Carriagebolts

5.Installthenewblowerpivotusing4bolts(3/8x

1inch)and4locknuts(3/8inch)usingthedrilled

holes(Figure16).

6.Installtheanti-scalprollerbracketusingthe

previouslyremovedcarriageboltsandnutsto

themowerdeck(Figure16).

7.Installtheanti-scalprollertothebracketusing

thepreviouslyremovedaxlebolt(3/8x4-1/2

inches),bushings,andangenut(3/8inch)as

showninFigure16.

g003376

Figure16

1.Mowerdeck6.Anti-scalproller

2.Bolt(3/8x1inch)

7.Bushing

3.Flangenut(3/8inch)

8.Anti-scalpbracket

4.Bolt(3/8x4-1/2inches)9.Carriagebolt(3/8x3/4

inch)

5.Blowerpivotassembly

10.Spacer

InstallingtheBlower

Assembly,BaggerBelt,

SpringandBlower-Belt

Cover

Partsneededforthisprocedure:

1Blowerassembly

1Baggerbelt

1Blowerbeltcover

Spring

Procedure

RefertothebaggerOperator'sManualforthecorrect

proceduretoinstalltheblower,baggerbelt,spring,

andblower-beltcover.

Notes:

Toro Blower and Drive Kit, 60in E-Z Vac Bagger for Z500 Series Z Master Mowers Installation guide

Brand: Toro

Model: Blower and Drive Kit, 60in E-Z Vac Bagger for Z500 Series Z Master Mowers

Toro Blower and Drive Kit, 60in E-Z Vac Bagger for Z500 Series Z Master Mowers Installation guide

This manual is also suitable for

Toro Blower and Drive Kit, 60in E-Z Vac Bagger for Z500 Series Z Master Mowers Installation guide

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