Ohlins SK1203 Mounting Instruction

Type
Mounting Instruction
Mounting Instruction
Shock absorber SK1203 1
C-spanner 00710-02 1
Öhlins Sticker 00197-01 2
Memo Notes Sticker 01180-01 1
Owner’s Manual 07230-02 1
Mounting Instruction SK1203 Issued 2011-12-15 Öhlins Racing AB
ADJUSTMENTS
SHOCK ABSORBER SK1203 CENTRE
for Ski-Doo 600 RS
Before installing this product, check the
contents of the kit listed below. If anything
is missing, please contact your nearest
Öhlins dealer.
Kit Contents
Art.No Pcs.
During storage and transportation,
especially at high ambient temperature,
the oil and grease used for assembling
may run out inside the packing and
damage the expanded polystyrene
packing material. This is not unusual and
is in no way detrimental to the product.
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© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of
Öhlins Racing AB is prohibited. Printed in Sweden.
Before installing this product, read the Öhlins Owners Manual!
Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone +46 8 590 025 00 Fax +46 8 590 025 80
www.ohlins.com
with set-up data
Spring preload
Adjust the spring preload by turning the rings on
the cylinder house. Use a C-spanner.
Compression damping:
Adjustments are made on top of the reservoir.
Low speed adjustments: Slotted centre screw.
High speed adjustments: Hexagon screw.
Rebound damping
Adjuster wheel on the piston shaft above the
end bracket.
NOTE!
When delivered the Öhlins shock absorber is
dialed to recommended settings for the specific
brand and make of the snowmobile. If you have
changed the setting, reset according to the
following:
The adjusters have a normal right hand thread.
Turn clockwise to fully closed. Turn counter
clockwise to open and count the clicks until you
reach the recommended number.
Rebound
adjuster
Spring
preload
adjuster
Low speed
compression
adjustment
High speed
compression
adjustment
CAUTION!
Do not use too much force, delicate sealing
surfaces can be damaged. Handtighten only.
-
-
+
+
MOUNTING INSTRUCTIONS
SET-UP DATA
Spring preload 8 mm
Compression damping Hi speed 1 turn
Compression damping Low speed 12 clicks
Rebound damping 14 clicks
Spring rate 28 N/mm
Shock absorber facts
Length 340 mm
Stroke 100 mm
WARNING!
1. It is advisable to have an Öhlins dealer
or other qualified person install the shock
absorber.
2. Follow the instructions in the vehicle
service manual when changing the shock
absorber.
3. When working on a raised vehicle, make
sure that it is securely supported to prevent
it from falling.
1
Compress the front part of the rear
suspension so that the limiter strap is no
longer tight.
A tip: Put a large piece of wood
under the front part of the rear suspension to
raise it and thereby loosen the tension of the
limiter strap.
2
Remove the screw of the limiter strap. Note
the position of the screw! The screw must be
reinstalled in standard position.
3
Raise the rear end of the snowmobile so that
the track is off the ground. Make sure the
vehicle is securely supported so that it will
not fall over.
4
1
!
2
The reservoir on the left
side, pointing downwards
Rear
MOUNTING INSTRUCTIONS
3
!
Remove the original shock absorber.
5
Install the Öhlins shock absorber. Fasten the
lower and upper attachments. Use the original
screws. The reservoir should be on the left
side and pointing downwards.
6
Reattach limiter strap. The screw must be
reinstalled in standard position. See step 1
and 2 for safe procedure.
NOTE!
Make sure that all screws are tightened to
the correct torque and that nothing fouls or
restricts movement of the shock absorber
when the suspension is being fully compressed
or extended.
7
Read more about the Öhlins shock absorber in
your Öhlins Owners Manual.
5
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Ohlins SK1203 Mounting Instruction

Type
Mounting Instruction

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