Thermo King Precedent Fuel Filter Retrofit Kit 100631 Installation guide

Brand: Thermo King

Model: Precedent Fuel Filter Retrofit Kit 100631

Type: Installation guide

Overview

Existing fuel filter assembly will be removed and replaced with components supplied in the kit.

• Fuel lines will be reconnected to the new filter head and fittings.

• New sensor harness will be connected to the bottom of the new filter.

• Sensor harness will be routed inside control box and two wires inserted into connector ((JJ11)).

• Software SR4 BA75 (ST) or CA45 (MT) & HMI 7A70 or newer will be required to perform

setup procedures to ensure the WIF sensor is activated.

Figure 1. Fuel filter system shown before and after kit was installed.

Installation Instructions

Precedent™C–600, C-600M and G-700 Fuel

Filter Retrofit Kit 100631

Fuel Filter Retrofit Instructions

Component Removal

1. Disconnect all power to the unit.

2. Label each fuel line before removing from filter head.

3. Disconnect fuel lines from filter head.

4. Remove fuel filter assembly, mounting bracket and hardware. These parts can be discarded.

Figure 2. Fuel line locations shown.

Figure 3. Fuel filter assembly shown removed.

RCS2169-1

Component Installation

1. Install new mounting bracket ((994400331177)) onto bulkhead with supplied hardware.

a. Tighten hardware to 12.8 Nm (9.5 ft-lb).

NNoottee:: It is recommended to install fittings onto filter head bbeeffoorree installing onto bulkhead

bracket.

2. Install supplied fuel fittings onto new filter head.

3. Install filter head with filter onto bracket with supplied hardware.

a. Tighten hardware to 38–50 Nm (28–37 ft-lb).

4. Reconnect fuel lines to filter head.

NNoottee:: Trim supply and return lines for better fit up if required. Use supplied ((110000224433)) eyelet

and ferrule for 1/4” lines and ((110000224422)) eyelet and ferrule for 3/8” lines.

Figure 4. New fuel filter assembly shown with fuel fittings installed and fuel lines connected.

12.8 Nm (9.5 ft-lb)

38-50 Nm (28-37 ft-lb)

3/8” Fuel Supply

from Fuel Tank

3/8” Fuel Return

to Fuel Tank

1/4” Fuel Supply

to Injection Pump

1/4” Fuel Return

from Injection Pump

RCS2170-3

A. 114959 Elbow, 3/8”

B. 133564 Adapter, air bleed

C. 133563 Assy, adapter filter

D. 114860TKA Elbow, 1/4”

5. Remove fuel filter, fill with clean diesel fuel and reinstall onto filter head.

a. Tighten until the black plastic ring contacts the aluminum housing.

6. Inspect the fuel lines and secure any line away from a rub point. Move and adjust as needed.

Harness Connection

1. Disconnect battery cables and remove battery from unit.

2. Connect supplied harness connector to mating connector on bottom of filter.

3. Route harness behind bracket and secure with supplied cable tie with edge clip.

4. Route harness along existing harnesses down to the battery area as shown.

Figure 5. Filter harness routing shown.

RCS2171-1

“WIF retrot

harness”

“Secure to

battery cables”

“Edge Clip”

“WIF Sensor”

Harness Routing Tip:

The sensor harness needs to be routed under the battery tray and up into the control box. Normally the bottom pan would need to be

removed to accomplish this.

The following steps are shown a way to avoid removing the bottom pan.

Refer to Figure 6.

5. Take approximately 24” piece of clean 3/8” fuel line.

a. Insert harness wires into end of the fuel line.

b. Use electrical tape to secure the harness to the fuel line.

c. Feed fuel line with harness down through slot of the bottom pan, under the battery, and

back up inside the unit near the control box.

Figure 6. Harness shown inserted into short piece of fuel line and routed through slot in

bottom pan.

6. Unwrap electrical tape and remove harness from fuel line.

7. Secure fuel harness to the large cable bundle as it enters the control box.

8. Route harness into the control box through the rear access.

9. Remove connector ((JJ11)) from the control board.

a. Remove the terminal lock.

b. Insert wire WWIIFFPP––0011 into cavity ##66 until it locks firmly in place.

c. Insert wire WWIIFFNN––0011 into cavity ##1188 until it locks firmly in place.

d. Reinstall terminal lock.

Figure 7. Connector J1 wire cavities #6 and #18 shown.













RCS2174

Figure 8. Harness shown routed into control box and wires connected into J1 connector.

RCS2173-1

“WIF retrot

harness”

10.Reconnect connector into control board until it locks firmly in place.

11.Secure excess harness inside control box with band wraps.

12.Reinstall battery and reconnect power to the unit.

13.If the unit doesn’t have SR4 BA75 (ST) or CA45 (MT) & HMI 7A70 or newer software, please

flash load the unit to the latest versions. This will ensure the WIF sensor is activated.

14.Prime fuel system with SR4 controller according to the service manual.

15.Verify engine is running normal in low and high speed.

16.Verify there are no fuel leaks.

17.Remove labels from fuel lines.

18.Return unit to service.

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Thermo King Precedent Fuel Filter Retrofit Kit 100631 Installation guide

Thermo King Precedent Fuel Filter Retrofit Kit 100631 Installation guide

Thermo King Precedent Fuel Filter Retrofit Kit 100631 Installation guide

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