ESAB AutoCutO2 and UltraCut Troubleshooting instruction

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TECHNICAL
BULLETIN
Date: 04-04-07
Product: AutoCut O
2
and UltraCut By: Chris Kuzma
Subject: Fiber Optic Cable
Summary: Troubleshooting Notes
Page 1 of 3
THERMAL DYNAMICS AUTOMATION TECHNICAL SUPPORT
Phone: 1-800-752-7622
Fax: 1-800-221-4401
tdc-tech@thermadyne.com
www.thermadyne.com
Form 0001
82 Benning Street
West Lebanon, NH 03784
1-603-298-5711
Fax: 1-800-221-4401
“Exceeding Customer Expectations Through Performance Excellence"
Valued Thermadyne Service Provider,
Light entering a Blue pin at one end will exit the Black pin at the other end and can be tested with a
flashlight. This does not guarantee the fiber is not damaged.
Although the connectors will pass through our standard sheet metal holes without disassembly,
installers have disassembled and reassembled them incorrectly. Incorrect assembly will cause a 5-1 code.
The view in the attached picture (next page) is the correct arrangement of the cables in the
connector assemblies.
* When plugged into the Gas Box PCB the Black pin will enter the Grey U36 port and the Blue pin will enter
the Black U35 port.
* When plugged into the CCM the Black pin will enter the Grey U9 port and the Blue pin will enter the Black
U12 port.
The CCM initialization signal can be seen at the GCM end of the cable emanating from the Blue pin as a
flash of light at a frequency of approximately 4 times per second.
Intermittent error codes of 5-2, 3-1 or 3-2 with fiber runs longer than 80 feet and CCM firmware V2.2, have
been cured with later CCM firmware releases.
For More information Contact:
TECHNICAL
BULLETIN
Date: 04-04-07
Product: AutoCut O
2
and UltraCut By: Chris Kuzma
Subject: Fiber Optic Cable
Summary: Troubleshooting Notes
Page 2 of 3
THERMAL DYNAMICS AUTOMATION TECHNICAL SUPPORT
Phone: 1-800-752-7622
Fax: 1-800-221-4401
tdc-tech@thermadyne.com
www.thermadyne.com
Form 0001
82 Benning Street
West Lebanon, NH 03784
1-603-298-5711
Fax: 1-800-221-4401
“Exceeding Customer Expectations Through Performance Excellence"
For More information Contact:
TECHNICAL
BULLETIN
Date: 04-04-07
Product: AutoCut O
2
and UltraCut By: Chris Kuzma
Subject: Fiber Optic Cable
Summary: Troubleshooting Notes
Page 3 of 3
THERMAL DYNAMICS AUTOMATION TECHNICAL SUPPORT
Phone: 1-800-752-7622
Fax: 1-800-221-4401
tdc-tech@thermadyne.com
www.thermadyne.com
Form 0001
82 Benning Street
West Lebanon, NH 03784
1-603-298-5711
Fax: 1-800-221-4401
“Exceeding Customer Expectations Through Performance Excellence"
For More information Contact:
Designation Cat #
Fiber Optic Interface Cable (Order One)
(
PS to GCM-2000
)
L
9-4898
Fiber optic cable, 3ft (1.0m)
L
9-4899
Fiber optic cable, 15ft (4.6m)
L
9-4900
Fiber optic cable, 25ft (7.6m)
L
9-9335
Fiber optic cable, 35ft (10.6m)
L
9-4901
Fiber optic cable, 50ft (15.2m)
L
9-4902
Fiber optic cable, 75ft (23m)
L
9-4903
Fiber optic cable, 100ft (30.5m)
L
9-4904
Fiber optic cable, 125ft (38.0m)
L
9-4905
Fiber optic cable, 150ft (45.6m)
L
9-4906
Fiber optic cable, 175ft (53.3m)
Designation Cat #
Fiber Optic Interface Cable (Order One)
(
PS to GCM-2010
)
L
9-4898
Fiber optic cable, 3ft (1.0m)
L
9-4899
Fiber optic cable, 15ft (4.6m)
L
9-4900
Fiber optic cable, 25ft (7.6m)
L
9-9335
Fiber optic cable, 35ft (10.6m)
L
9-4901
Fiber optic cable, 50ft (15.2m)
L
9-4902
Fiber optic cable, 75ft (23m)
L
9-4903
Fiber optic cable, 100ft (30.5m)
L
9-4904
Fiber optic cable, 125ft (38.0m)
L
9-4905
Fiber optic cable, 150ft (45.6m)
L
9-4906
Fiber optic cable, 175ft (53.3m)
Ultra-Cut
Auto-Cut O
2
/