WPI 4898 Silver Epoxy User manual

Brand
WPI
Model
4898 Silver Epoxy
Type
User manual
Silver Epoxy #4898
Electrically conductive silver-filled epoxy for connections
which cannot be soldered
World Precision Instruments, Inc.
#4898 is a two-component silver-filled
epoxy designed specifically for microelec-
tronic applications. A soft, smooth, thixo-
tropic paste, its excellent handling charac-
teristics and extremely long pot life at
room temperatures are obtained without
the use of solvents. In addition to high
electrical conductivity, short curing cycles,
and high and proven reliability of using a
pure silver powder
(no alloys), #4898 is
extremely simple to use. The pure silver
powder is dispersed in both the resin and
hardener, and the system can be used in
a convenient and noncritical 1:1 mixing
ratio.
#4898 is especially recommended for
use where very fast cures are desirable.
#4898 is designed to be used in the
300°C to 400°C range for wire bonding
operations.
SPECIFICATIONS
MIXING RATIO ..................................................... 1:1
Mix contents of Part “A” container (epoxy resin
and silver powder) and contents of Part “B”
container (hardener and silver powder) thoroughly
before mixing the two together.
CURING SCHEDULE (min. bond line temperature)
175°C .................................................. 45 seconds
150°C ..................................................... 5 minutes
120°C ................................................... 15 minutes
80°C ..................................................... 90 minutes
50°C ........................................................ 12 hours
PHYSICAL PROPERTIES
Specific Gravity ................................................ 2.6
Color .................................................. Silver-Bright
Consistency .......... Soft, smooth, thixotropic paste
Lap Shear Strength .................................. 1500 psi
THERMAL RESISTANCE ................. 6.7 to 7.0°C/watt
ELECTRICAL PROPERTIES
Volume Resistivity .................................................
(rigid specification) ........ 0.0001 - 0.0004 ohm-cm
OUTGASSING PROFILE
(mixed 1:1 and cured at 100°C for 2 hours):
Total weight loss .......................................... 1.18%
Volatile Condensable Materials by weight .. 0.01%
Tg, GLASS TRANSITION TEMP ............... 50°C-60°C
(When mixed 1:1 by weight and cured within 48
hours at 150°C for 10 minutes)
SCHOTTKY DIODE
INITIAL .................................... 2 WEEKS @ 200°C
C
j
1pF (typical)
V
b
⭌ 5 V @ 10 µa ............................ 4.8 V @ 10 µa
V
f
⬉ 0.4 V @ 1 ma .......................... 0.32 V @ 1 ma
POTLIFE .......................................................... 4 days
SHELF LIFE (at room temp.) ........................... 1 year
REFRIGERATION NOT REQUIRED
PHYSICAL &
ELECTRICAL
CHARACTERISTICS
Silver Epoxy #4898
#4898 subjected to 200°C for 1000 hours.
Lap Shear Strength was determined to be between
.375" x .750" x .020" Alumina and .375" x .750" x
.007" Nickel A.
V
SAT
curve derived during a standardization bake at
200°C for 1000 hours using #4898 for die attach.
2000
1800
1600
1400
1200
1000
800
600
400
200-80 -40 0 40 80 120 160 200
DEGREES CENTIGRADE
LAP SHEAR STRENGTH, POUNDS PER SQ. IN.
Lap Shear Strength as a function of temperature.
#4898 cured at 150°C for 15 minutes.
1.7
1.6
1.5
1.4
1.3
1.2
1.1
0100 200 300 400 500 600 700 800 900 1000
LAP SHEAR STRENGTH, PSI x 103
HOURS
2.0
1.8
1.6
1.4
1.2
1.0
.8
036 108 180 260 380 560 8600 1000
VOLTS
HOURS
.6
.4
.2
10 VOLTS APPLIED β MIN. = 50
Ic =10mA
Ib = 10mA
50 .2mA=
R=1K
R=10V
.2mA 50K
1
2
Ω
=
World Precision Instruments, Inc.
USA: International Trade Center, 175 Sarasota Center Boulevard, Sarasota FL 34240-9258 USA
Tel: 941-371-1003 • Fax: 941-377-5428 • E-mail: [email protected]
UK: Astonbury Farm Business Centre • Aston, Stevenage, Hertfordshire SG2 7EG England • Tel: 01438-880025 • Fax: 01438-880026 • E-mail: [email protected]
Germany: Liegnitzer Str. 15, D-10999 Berlin, Germany • Tel: 030-6188845 • Fax: 030-6188670 • E-mail: [email protected]eco.de
Japan: 1-4-2-702 Naka-Meguro, Meguro, Tokyo 153, Japan • Tel: 03-3760-5050 • Fax: 03-3760-5055 • E-mail: [email protected]
Australia: P.O. Box 1191, Glen Waverley, Victoria 3150, Australia • Tel: (03) 9887-6262 • Fax: (03) 9887-9585 • E-mail: [email protected]
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WPI 4898 Silver Epoxy User manual

Brand
WPI
Model
4898 Silver Epoxy
Type
User manual
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