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Installation Instructions
Santa Clara, CA 95050 © 2001 The Watt Stopper,
®
Inc.
HINCP Series
Basic Control Contactor Panel Interiors
Installation and Setup
Model Numbers
HINCPxx16y-115 HINCPxx16y-277
HINCPxx32y-115 HINCPxx32y-277
HINCPxx64y-115 HINCPxx64y-277
xx = # of pre-installed poles (4 per contactor – 16, 32 or 64 maximum
y = C – SC100-CP Clock installed – for single or main panel, or
N – No Clock – for expansion panels
115 or 277 = panel voltage
Introduction
The HINCP is the Interior for a Basic Control Contactor
Panel. The interior includes a customer-specified
number of 4-pole contactors, pre-wired to channels
on a control board. The board includes the panel’s
transformer with power connections, as well as
connections for input devices and expansion termi-
nals for connection with other Basic Contactor panels.
A metal barrier separates the line-voltage and low-
voltage sides of the panel.
A complete panel assembly includes one each of the
following:
1.HINCP series interior
2.HTUBxx tub enclosure
3.HCVRxxSL (surface mount, lockable) cover or
HCVRxxFL (flush mount, lockable) cover
Separating these components simplifies installation.
The tub may be mounted for early rough-in wiring,
and then the interior simply slides into the tub at the
appropriate time.
Features
• 4-pole, normally closed contactors, pre-installed
and tested in user-selected quantity
• 8 control channels, pre-wired to contactors
• On/Off/Auto manual switches for each channel
• Status LED for each channel
• 115 VAC or 277 VAC power supply
• Optional 8-channel timeclock, pre-installed in
master panel
• 8 programmable inputs for channel override devices
such as switches, sensors or photocells
• Auxiliary power connections for override devices
• Expansion terminals to additional panels
CONTENTS:
Mounting......................................................................2
Line-voltage Wiring...................................................2-4
Panel Power.............................................................2
Contactors to Loads.................................................3
Contactors to Control Channels...............................3
Contactors to AS-110 Switches ...............................4
Low-voltage Wiring....................................................4-6
SC-100-CP Clock.....................................................4
On/Off/Auto Switches...............................................4
Expansion Terminals................................................5
Override Inputs ........................................................5
Auxiliary Power ........................................................6
Test..............................................................................6
Program the System........see SC100-CP System Clock
Operator’s Manual
2
HINCP Series Basic Control Contactor Panel Interiors — Installation and Setup
Class 2
Low-Voltage
Wiring Section
High-Voltage
Wiring Section
2
4
3
1
2
4
3
2
1
1
Class 2 low-voltage wiring
Tub Enclosure
Interior
Stud-mounted
Conduit Entrance
Top, Bottom, Sides
Typical
High-voltage line and load wiring
Class 2 low-voltage wiring
High-voltage line and load wiring
Figure 1 – Low-voltage and Line-voltage Sections
A
B
C
D
E
F
H
Control
Power
TB3
AC
Neu
High-voltage Section
Hot (115V or 277V)
Neutral
Ground
Figure 2 – Power Terminals
Mounting
Before installing the interior, mount the
appropriate-sized tub (refer to the table
below) to the wall as detailed in document
INHTUB
Lighting Control Panel Tub
Installation and Setup
. The tub should be
level, plumb and rigidly installed with
hardware sufficient to hold 100 lbs. (48 kg)
The cover may also be attached to the tub
at this time, or set it aside until all wiring is
complete. See document INHCVR
Lighting
Control Panel Cover Installation
.
Line-voltage Wiring
CAUTION: Make sure all power is OFF
before wiring. Do not energize wiring
until unit is fully assembled. Conform
to all applicable codes.
Panel Power
The panel is shipped with an integral
transformer, either 115 VAC or 277 VAC.
The transformer provided can be
determined by the catalog number of the
HINCP interior, which ends in either -115
or -277. A red warning label identifying
the correct voltage is also applied over
the power terminals. Refer to the table to
the left for current ratings for each panel.
WARNING: Observe correct voltage.
Applying incorrect voltage to the
panel will void the panel warranty.
Remove the red warning label, and wire
power for the panel from a dedicated
circuit (recommended) to the “Control
Power” terminals (marked AC and Neu)
as shown in Figure 2. (Note: Torque the
terminals to 9 in/lbs) Connect the ground
wire to the ground lug provided on the
interior’s backplane.
Observe the proper side for line-voltage
and low-voltage wiring as shown in
Figure 1. Route line-voltage wiring
through the right half (top, bottom or right
side) of the tub. Route Class 2 low-
voltage wiring from remote switches or
other controls through the left half (top,
bottom or left side) of the tub.
Do not make conduit connections that
extend into the tub until the interior
has been set in place.
Slide the interior into the tub and secure
to the studs with the hardware provided.
Make sure that all wiring is confined to
the appropriate line- or low-voltage sides.
INTERIOR TUB COVER
CATALOG # CATALOG # CATALOG #
HINCPxx16y-115 HTUB12 HCVR12SL/FL
HINCPxx32y-115 HTUB24 HCVR24SL/FL
HINCPxx64y-115 HTUB48 HCVR48SL/FL
HINCPxx16y-277 HTUB12 HCVR12SL/FL
HINCPxx32y-277 HTUB24 HCVR24SL/FL
HINCPxx64y-277 HTUB48 HCVR48SL/FL
PANEL INPUT RATINGS CURRENT RATINGS
CATALOG INPUT MAXIMUM NOMINAL
NUMBER ±10% 50/60 HZ (HOLDING)
HINCPxx16y-115 115 VAC 2.3 A 1.0 A
HINCPxx32y-115 115 VAC 4.2 A 1.5 A
HINCPxx64y-115 115 VAC 8.0 A 2.0 A
HINCPxx16y-277 277 VAC 1.0 A 1.0 A
HINCPxx32y-277 277 VAC 1.8 A 1.0 A
HINCPxx64y-277 277 VAC 3.5 A 1.0 A
3
Neutral
3
4
Hot
CONTACT
2
1
Load 1
Load 2
Hot
4
3
2
Hot-Phase X
CONTACT
1
Load 2
Load 1
Hot-Phase Y
Hot-Phase Y
Hot-Phase Z
Hot-Phase Z
3
4
Hot-Phase Y
Hot-Phase X
CONTACT
2
1
Load 2
Load 1
Load 3
Three-Phase Loads
208/480V
Two-Phase Loads
208/240/480V
Single-Phase
Loads
120/277V
Operation:
Basic Control Contactor Panels use normally closed contactors. When contactor poles are
closed, loads are energized or turned ON. When contactor poles are opened,
loads are de-energized or turned OFF.
HINCP Series Basic Control Contactor Panel Interiors — Installation and Setup
Figure 3 – Contactor-to-load Wiring
Contactors to Loads
Contact Load rating:
• General Purpose 30A @ 600V
• Lighting Ballast 30A @ 600V
• Tungsten Load 20A @ 277V
Wire size:
Terminals accept #14 to #10 gauge wire.
Route circuits through the contactors to
the appropriate loads as shown to the
right in Figure 3.
Contactors are normally closed to ensure
that lighting will continue to work in the
event of contol power or system failure.
The SC100-CP system clock is used to
program each channel to operate as
required.
NOTE: When the contactor is
de-energized, contacts are closed.
Record wiring on the
Lighting Control
Panel Schedule
and store this form in
the plastic sleeve inside the panel cover.
Contactors to
Control Channels
Each of the panel’s 8 control channels
(A-H) is pre-wired to the numbered
contactors as shown in the table below.
If necessary, control wires from channels
to contactors may be rewired in the field
to suit the application.
CAUTION: Disconnect all power to the
panel before re-wiring contactors.
There may be power from more than
one source. Make sure all circuits to
the contactors are de-energized.
CONTROL STRATEGY
LIGHTING CHANNEL SCHEDULE - BASIC CONTROL
CHANNEL
CHANNEL DESCRIPTION
A
B
C
D
E
F
G
H
For access to channel-contactor wiring,
remove the wire duct cover located
between the contactors and the control
board. Each wire is labeled with its
associated contactor number.
Reroute the wires to the desired channel
as needed by one of two methods:
1 On the control power terminal strip,
move wires under the appropriate
channel’s terminal screw, or
2 On the contactor side, remove
unneeded control wires (cap off) and
jumper contactor control power from
one contactor to the next.
Replace the wire duct cover. Record
wiring information on the
Lighting
Channel Schedule
and store in the
plastic sleeve in the panel cover.
A 01010109
B 02020210
C03030311
D04040412
E050513
F060614
G070715
H080816
CHANNEL
HINCPxx16
HINCPxx32
HINCPxx64
CHANNEL
PART #
CONTROL CIRCUIT#
CIRCUIT #
MOUNTING
PANEL TYPE
DESCRIPTION / NOTES
MAIN EXPANSION
SURFACE FLUSH
LIGHTING CONTROL PANEL SCHEDULE - BASIC CONTROL
LOCATIONNAME
CONTACT
or POLES
1-1
1-2
1-4
1-3
2-4
2-3
2-2
2-1
3-4
3-3
3-2
3-1
4-4
4-3
4-2
4-1
5-4
5-3
5-2
5-1
6-3
6-2
6-1
6-4
4
Return
+24VDC
24VAC
Power
Out
TB2
CH. A
CH. B
CH. E
CH. C
CH. D
CH. G
CH. H
CH. F
Override
Expansion
Terminals
TB1
+24VDC
Inputs
2
1
3
4
5
6
7
8
ON
OFF
AUTO
A
B
C
D
E
F
H
Control
Power
TB3
Controller Board
AC
Neu
High-voltage SectionLow-voltage Section
On/Off/Auto
Switches
HINCP Series Basic Control Contactor Panel Interiors — Installation and Setup
Neutral
Hot
CONTACTOR
4
3
2
1
Multi-way
AS-110
Automatic
Control
Switch
Unused
Cap-off
Load
Unused
Neutral
Hot
Multi-way
Cap-off
Load
Neutral
AS-110
Automatic
Control
Switch
Load 2
Load 1
AS-110
Automatic
Control
Switch
Neutral
Multiway
Switching
Application
Single Switch
Multi-way
Hot
Load
Neutral
Hot
AS-110
Automatic
Control
Switch
Cap-off Multi-way
Load
Hot
Red
Wht
Ylw
Blk
Red
Wht
Ylw
Blk
Red
Wht
Ylw
Blk
Red
Wht
Ylw
Blk
Operation: Automatic Control Switches are manually operated to turn loads on and off.
The Basic Control Contactor Panel signals switches to automatically turn on, turn off or delay off.
Figure 4 – AS-110 Switch Wiring
Figure 5 – On/Off/Auto Switches
Contactors to AS-110 Switches
The AS-110 Automatic Control Switch is
a line-voltage switch that adds control
capability to the HINCP Contactor panel.
The AS-110 can be manually operated
to turn loads on and off. In addition, the
Basic Control Contactor Panel signals
the switches to turn on, turn off or delay
off (programmed through the SC100-CP
clock). Wire AS-110 switches as shown
in Figure 4.
CAUTION: Make sure all circuits are
properly connected before applying
power. Avoid contact with the line
voltage side after power up.
Low-voltage Wiring
SC-100-CP Clock
The SC-100-CP clock is normally pre-
installed in HINCPxxxxC-115 interiors. If
adding the clock to an exisiting panel,
simply mount the clock on the mounting
studs in the upper left side of the interior
using the screws provided.
All power to the panel should be off
while installing the clock.
Next, plug the provided ribbon cable
from the clock into the 10-pin connector
labeled J9 on the circuit board.
Do not plug the clock into the circuit
board with power applied, or you may
cause damage to the circuit board.
Make sure mounting and connections
are secure, then re-apply power to the
panel.
On/Off/Auto Switches
The ON/OFF/AUTO manual switches
(Figure 5) are used during installation,
testing or emergency situations to turn
on the connected lighting. Panels are
normally shipped with the ON/OFF/AUTO
switches in the AUTO position.
The ON/OFF/AUTO indication refers to
the status of the load being controlled.
ON = contacts are closed (contactor is
de-energized), the load is ON
OFF = contacts are open (contactor is
energized), the load is OFF
AUTO = contacts are controlled by the
system clock (SC100-CP) and override
inputs
5
HINCP Series Basic Control Contactor Panel Interiors — Installation and Setup
Common
COM
CH.A
CH.B
CH.C
CH.D
CH.E
CH.G
CH.H
CH.F
Channel A
Channel B
Channel C
Channel D
Channel G
Channel H
Channel F
Channel E
COM
COM
CH.B
CH.F
CH.H
CH.G
CH.D
CH.E
CH.C
CH.A
CH.B
CH.F
CH.H
CH.G
CH.D
CH.E
CH.C
CH.A
Operation:
On/Off channel
signals from Main
Panel broadcast to
Expansion Panels
Main Panel
(Panel w/clock)
To Other
Panels as
Needed
Expansion
Terminals
TB
Expansion
Panel
TB
Expansion
Panel
To Other
Panels as
Needed
TB
Run low-voltage interconnecting wiring
isolated from other wiring.
Expansion
Terminals
Expansion
Terminals
Override Inputs
+24VDC
Input (x)
Momentary
Pushbutton
Switch
+24VDC
Input (x)
Input (x)
+24VDC
Auto/On Switch
Maintained
On/Off Switch
Figure 6 – Expansion Terminal Wiring
Figure 7 – Override Switch Wiring
WIRE NUMBER OF PANELS IN WIRE RUN
GAUGE2345678910
#18 10000 5000 3500 2500 2000 1700 1500 1300 1100
#16 16000 8000 5500 4000 3000 2500 2300 2000 1800
#14 26000 13000 8500 6500 5000 4000 3500 3000 2500
Maximum Distance (feet) In Wire Run From Main Panel
If the clock has not been programmed to
control the channels, the On/Off/Auto
switch may be used to test the circuit.
CAUTION: If panel wiring is energized,
limit exposure to the low-voltage
section (left side) of the panel.
Expansion Terminals
The Expansion Terminals are used to
connect the main contactor panel (which
includes the clock) to one or more
expansion panels (Figure 6). Channels
in each panel are electrically linked via
Class 2 wiring, so that ON/OFF channel
signals from the main panel’s clock are
broadcast to the corresponding channel
in each expansion panel. Channels in
interconnected panels may still be locally
controlled using the manual On/Off/Auto
switches. (For more details on intercon-
necting multiple Basic Control Contactor
Panels, refer to The Watt Stopper
Technical Bulletin # TB148).
Use the appropriate wire for the number
of panels to be interconnected, and the
maximum distance from the main panel
as shown in the table below right.
Override Inputs
Eight override inputs on the circuit board
are provided for additional control
flexibility. Low-voltage switches, photo-
cells or occupancy sensors may be
wired to these inputs.
The SC100-CP clock is required to
operate the override inputs. Using the
clock, the inputs can be assigned to
control any channel or group of channels
in the panel, which also correspond to
channels in any expansion panels.
(Refer to the SC100-CP Clock instruc-
tions for details on programming override
inputs). If there is no clock in the panel,
the override inputs are disabled.
Any 2-wire momentary or maintained
switch or other dry contact device may
be wired to the appropriate Override
Input and one of the 24VDC tabs as
shown in Figure 7. Occupancy sensors
(see Figure 9) and photocells (Figure 10)
may also be wired to the Override Inputs.
Panel Division 888-852-2778 INHINCP 090601
HINCP Series Basic Control Contactor Panel Interiors — Installation and Setup
Auxiliary Power
For devices requiring auxiliary power, such
as occupancy sensors and photocells,
terminals on the circuit board are provided
(see Figure 8).
Auxiliary power provided by the panel:
350 mA, 24 VDC and 350 mA, 24 VAC
The maximum number of devices that
can be powered by the panel depends
on the power consumption of each device
to be used. Add the current draw of
devices to be powered and make sure
not to exceed the capacity provided. If
the total will exceed the available power,
provide an additional power source such
as an auxiliary transformer or sensor
power pack.
Test
When all wiring is completed, restore
power.
WARNING: Do not touch line voltage
wiring (right side of the panel) after
power is restored.
Verify that connected loads can be
operated by the appropriate channel by
manually switching the On/Off/Auto
switches between On and Off.
When testing is completed, return all
On/Off/Auto switches to the Auto position.
Program the System
Program the system using the SC100-CP
clock. Refer to the Clock instructions for
details on programming and testing.
Return
+24VDC
24VAC
Power
Out
TB2
CH A
Override
Expansion
Terminals
TB1
+24VDC
Inputs
2
1
ON
OFF
AUTO
A
B
C
Control
Power
TB3
Controller Board
AC
Neu
High-voltage SectionLow-voltage Section
Auxiliary
Power Out
Terminals
Normally Closed
+24VDC
Common
Common
Control Output
Normally Open
Common
Isolated Relay
Light Level Output 24VDC
Any 8-Wire
24VDC
Occupancy
Sensor
8-Gry
7-Vio
6-Blu
5-Grn
4-Ylw
2-Red
1-Brn
3-Orn
Any
24VDC
Ceiling/Wall
Sensor
+24VDC
Common
Control Output
+24VDC
Return
Input (x)
TB-1 Power Out
Override Inputs
TB-1 Power Out
+24VDC
Return
Override Inputs
Input (x)
Blu
Blk
Red
Basic Control Contactor Panel has 350mA @ 24VDC
available to power sensors. Maximum number of sensors
depends on power consumption of sensor models used.
Figure 8 – Auxiliary Power Terminals
Figure 9 – Occupancy Sensor Wiring
Figure 10 – Photocell Wiring
Lightsaver
LS-100X
Controller
+24VDC
Control Output
Common
TB-1 Power Out
24VAC
Return
Override Inputs
+24VDC
Input 1
TB-1 Power Out
24VDC
Return
Override Inputs
Input 1
Blu
Blk
Red
Exterior Photocell
EM-24A2
Interior Daylighting
Basic Control Contactor Panel has 350mA @ 24VDC available to power sensors. Maximum number of sensors
depends on power consumption of sensor models used.
Set-Up / Operation: Using clock screen and keypad, configure Input #1 as Photocell type and assign control to
appropriate channel(s).
This will hold OFF any channel scheduled to turn ON until the photocell detects it is dark.
Blk
Blk
Red
Red
/
