Toro Belt Guard Kit, TimeCutter ZS 4200 Riding Mower Installation guide

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FormNo.3368-782RevA
BeltGuardKit
TimeCutter
®
ZS4200RidingMower
ModelNo.120-7780
InstallationInstructions
Donotsupplytheseinstructionstothecustomer.
TheseinstructionsareforadealertoinstalladditionalbeltguardsonunitssoldinFrance.
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasily
visibletotheoperatorandarelocated
nearanyareaofpotentialdanger.
Replaceanydecalthatisdamagedor
lost.
120-1119
1.Firehazard—readtheOperator’sManual.
Installation
1
PreparingforInstallation
NoPartsRequired
Procedure
Important:Refertothe
Operator’ s Man ual
ifyou
areunfamiliarwiththespecicsofoperatingthis
machinebeforeproceeding.Themanualcontains
importantinformationaboutsafelyoperatingthe
machine.Ifyoudonotknowthisinformation,you
couldseriouslyinjureyourselforothers.
1.Parkthemachineonalevel,smoothsurfacewith
sufcientspacetoaccessbothsidesofthemowing
deck.
WARNING
Beforeworkingonthemachine,stoptheengine,
settheparkingbrake,removetheignitionkey,
anddisconnectthesparkplugwire.
CAUTION
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengineand
seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionanddisconnect
thewirefromthesparkplugbeforeyoudoany
maintenance.Setthewireasidesothatitdoes
notaccidentallycontactthesparkplug.
2.Checktheloosepartsbagandverifythatitcontains
allthepartslistedinthisdocument.
3.Removethemowingdeckandslideitoutfrom
underthetractionunit;refertotheOperator’sManual
forthismachine.
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
AllRightsReserved
2
AssemblingtheDeckBelt
Guard
Partsneededforthisprocedure:
1
Leftdeckguardplate
1Rightdeckguardplate
1Deckguardcover
6
HexBolt(M6-1X16)
6
Locknut(NIM6-1)
Procedure
Assembletheleftandrightdeckguardplatesandthe
anddeckguardcoverasshowninFigure1.
Figure1
1.Rightdeckguardplate
4.HexBolt(M6-1X16)(6)
2.Locknut(NIM6-1)(6)
5.Deckguardcover
3.Leftdeckguardplate
3
InstallingtheDeckBeltGuard
NoPartsRequired
Procedure
1.Loosen,butdonotremove,theangenutonthe
outsideofeachsuspensionbracketontherearofthe
deck;seeFigure2.
Figure2
1.Bolt,existing3.Nut,existing
2.Washer,existing
4.Flangenut,existing(2)
2.Removetheexistingbolt,washerandnutshownin
Figure2andsetthemaside.
3.Mounttheassembleddeckbeltguardontothedeck.
A.Attachthetabatthefrontoftheguardtothe
deckusingtheexistingbolt,washerandnutthat
youjustsetaside;seeFigure3.
Figure3
1.Washer,existing
5.Flangenut,existing(2)
2.Nut,existing6.Bolt,existing
3.Deckbeltguard7.Tab
4.Rearslots,pair
B.Foreachsideoftheassembledguard,insertthe
previouslyloosenedangenutthroughthelarge
openingneartherearoftheguard(Figure3).
Note:Usetheslotineachsideguardthatbest
alignstheholeinthetabwiththeholeinthe
deck.
C.Insertthepreviouslyremovedboltupthrough
theholesinboththedeckandthetaband
securelyfastenthewasherandnuttoit.
D.Tightenbothangenutssecurely.
4.Verifythattheguardisclearofallmovingparts
acrosstheirfullrangeofoperation,thatitwillnot
causedamagetowires,hosesorothercomponents
2
andthatitwillnotinterferewiththesafeoperation
ofthecuttingdeck.
4
AttachingtheDeck
NoPartsRequired
Procedure
1.Slidethedeckbackunderthemachine,mountitto
thetractionunitandadjustitasdescribedinthe
Operator’sManualforthismachine.
2.Verifythatthebeltguardsareclearofallmoving
partsacrosstheirfullrangeofoperation,that
theywillnotcausedamagetowires,hosesorother
componentsandthattheywillnotinterferewiththe
safeoperationofthemowingdeckandthetraction
unit.
3
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