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  3. Belt Guard Kit, DH 200 Series Lawn Tractor

Toro Belt Guard Kit, DH 200 Series Lawn Tractor Installation guide

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FormNo.3368-455RevA
BeltGuardKit
DH200SeriesLawnTractor
ModelNo.120-1190
InstallationInstructions
Donotsupplytheseinstructionstothecustomer.
TheseinstructionsareforadealertoinstalladditionalbeltguardsmandatedbytheFrenchgovernment.
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasily
visibletotheoperatorandarelocated
nearanyareaofpotentialdanger.
Replaceanydecalthatisdamagedor
lost.
120-1119
1.Firehazard—readtheOperator’sManual.
Installation
1
PreparingforInstallation
NoPartsRequired
Procedure
Important:Refertothe
Operator’ s Man ual
ifyou
areunfamiliarwiththespecicsofoperatingthis
machinebeforeproceeding.Themanualcontains
importantinformationaboutsafelyoperatingthe
machine.Ifyoudonotknowthisinformation,you
couldseriouslyinjureyourselforothers.
1.Parkthemachineonalevel,smoothsurfacewith
sufcientspacetoaccessbothsidesofthemowing
deck.
2.Lowerthemowingdecktotheshortestcutting
height.
WARNING
Beforeworkingonthemachine,stoptheengine,
settheparkingbrake,removetheignitionkey,
anddisconnectthesparkplugwire.
CAUTION
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengineand
seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionanddisconnect
thewirefromthesparkplugbeforeyoudoany
maintenance.Setthewireasidesothatitdoes
notaccidentallycontactthesparkplug.
3.Supporttherearaxleonbothsidesandremoveboth
rearwheels.
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
2
InstallingtheDeckGuard
Partsneededforthisprocedure:
1Deckbeltguard
2
Bolt(M5x12)
2
Washer(M5.3)
2
Locknut(M5)
Procedure
1.RemovethebeltfromthePTOclutchandtheidler
tensionspringfromtheidlerpulley(Figure1).
Figure1
1.PTOclutch
4.Deckcover
2.Idlerpulley5.Pulleycoverandpulley
3.Idlertensionspring
2.Removetheidlerpulley.
3.Removethepulleycoverandthepulleyunderit
fromtheleftsideofdeckbeltcover(Figure1).
4.Removethedeckbeltcoverfromthedeck.
5.Drill2holesinthetopofthedeckbeltcover
(Figure2).
Figure2
1.Drill5.5mmdiameter(2)
4.90mm
2.Measuredimensions
3and4fromtheline
betweenthecenterofthe
rightboltholeandthe
centerofthespindle.
5.256mm(2)
3.16mm
6.Measuredimension5from
thecenterlineoftheright
bolthole.
6.Mountthedeckguardtothedeckcoverasshown
inFigure3.
Figure3
1.Locknut(M5)4.Washer(M5.3)
2.Deckguard
5.Bolt(M5x12)
3.Deckcover
7.Assemblethedeck.
8.Raisethedecktothetallestheight-of-cutand
verifythatthenewlyinstalledguardclearsallwires,
switchesandbeltsandwillnotinterferewiththesafe
operationofthetractionunitorthecuttingdeck.
2
3
InstallingtheLeftBeltGuard
Partsneededforthisprocedure:
1
Leftbeltguard
1
Hexbolt(M8-1.25x12)
1
Washer(M8)
1
Locknut(NIM8-1.25)
2
Self-tappingscrew(M4.2x13)
Procedure
1.Ontheleftsideofthemachine,drill2holesas
speciedinFigure4.
Figure4
Measurementsfordrillingholesinthepulleybracket
1.Pulleybracket
3.3.6mmdiameter(2)
2.25mm4.35mm
2.Removethe2locknutslocatedatbothsupportson
theundersideofthefootrest.
3.Installtheleftbeltguard.
Note:UsethefastenersshowninFigure5.
Figure5
Fastenersandattachmentpointsfortheleftbeltguard
1.Locknut(NIM8-1.25)4.Locknut,existing(2)
2.Washer(M8)5.Self-tappingscrew(M4.2
x13)(2)
3.Hexbolt(M8-1.25x12)
Note:Theinstalledleftbeltguardshouldappearas
shownin
Figure6.
Figure6
Theleftbeltguardinstalled
1.Cutoutforsteeringlinkage3.Cutoutforthefuelline
2.Cutoutforparkingbrake4.Guardpassesbetween
thebag-on-demandpedal
andthepulleycover
4.Verifythattheguardisclearofallmovingparts
acrosstheirfullrangeofoperation,thatitwillnot
causedamagetowires,hosesorothercomponents
andthatitwillnotinterferewiththesafeoperation
ofthetractionunitorthecuttingdeck.
3
4
InstallingtheRightBeltGuard
Partsneededforthisprocedure:
1Rightbeltguard
1
Hexbolt(M8-1.25x12)
1
Washer(M8)
1
Locknut(NIM8-1.25)
5
Self-tappingscrew(M4.2x13)
Procedure
1.Ontherightsideofthemachine,drillholesinthe
pulleybracket,intherearfootrestsupportandinthe
frontsectionoftheframe(
Figure7).
Figure7
1.Pulleybracket
5.Self-tappingscrew(M4.2
x13)(2)
2.Rearfootrestsupport6.Washer(M8)
3.Frontframesection7.Hexbolt(M8-1.25x12)
4.Locknut(NIM8-1.25)8.Self-tappingscrew(M4.2
x13)(3)
A.Measurethelocationfortheholesinthepulley
bracketasspeciedin
Figure4.
B.Fortheholeintherearfootrestsupport,usethe
measurementsinFigure8.
Figure8
Measurementstodrillholeintherearfootrestsupport
1.3.4mmdiameter3.50mm
2.11mm
C.Drilltheholesinthefrontframeasspeciedin
Figure9.
Figure9
Measurementstodrillholesinthefrontframe
1.3.4mmdiameter(2)
3.25mm
2.10mm4.152.5mm
2.Positiontherightbeltguardbehindthetraction
pedalassemblyandtheswitchmountedbehindit
andattachittotheframeofthemachineasshown
inFigure10.
Figure10
1.Rightbeltguard2.Tractionpedalassembly
3.Verifythattheguardisclearofallmovingparts
acrosstheirfullrangeofoperation,thatitwillnot
causedamagetowires,hosesorothercomponents
andthatitwillnotinterferewiththesafeoperation
ofthetractionunitorthecuttingdeck.
4
/