Toro Belt Guard Kit, DH 200 Series Lawn Tractor Installation guide

Brand: Toro

Model: Belt Guard Kit, DH 200 Series Lawn Tractor

Type: Installation guide

FormNo.3368-455RevA

BeltGuardKit

DH200SeriesLawnTractor

ModelNo.120-1190

InstallationInstructions

Donotsupplytheseinstructionstothecustomer.

TheseinstructionsareforadealertoinstalladditionalbeltguardsmandatedbytheFrenchgovernment.

Safety

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasily

visibletotheoperatorandarelocated

nearanyareaofpotentialdanger.

Replaceanydecalthatisdamagedor

lost.

120-1119

1.Firehazard—readtheOperator’sManual.

Installation

PreparingforInstallation

NoPartsRequired

Procedure

Important:Refertothe

Operator’ s Man ual

ifyou

areunfamiliarwiththespecicsofoperatingthis

machinebeforeproceeding.Themanualcontains

importantinformationaboutsafelyoperatingthe

machine.Ifyoudonotknowthisinformation,you

couldseriouslyinjureyourselforothers.

1.Parkthemachineonalevel,smoothsurfacewith

sufcientspacetoaccessbothsidesofthemowing

deck.

2.Lowerthemowingdecktotheshortestcutting

height.

WARNING

Beforeworkingonthemachine,stoptheengine,

settheparkingbrake,removetheignitionkey,

anddisconnectthesparkplugwire.

CAUTION

Ifyouleavethekeyintheignitionswitch,

someonecouldaccidentlystarttheengineand

seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionanddisconnect

thewirefromthesparkplugbeforeyoudoany

maintenance.Setthewireasidesothatitdoes

notaccidentallycontactthesparkplug.

3.Supporttherearaxleonbothsidesandremoveboth

rearwheels.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

InstallingtheDeckGuard

Partsneededforthisprocedure:

1Deckbeltguard

Bolt(M5x12)

Washer(M5.3)

Locknut(M5)

Procedure

1.RemovethebeltfromthePTOclutchandtheidler

tensionspringfromtheidlerpulley(Figure1).

Figure1

1.PTOclutch

4.Deckcover

2.Idlerpulley5.Pulleycoverandpulley

3.Idlertensionspring

2.Removetheidlerpulley.

3.Removethepulleycoverandthepulleyunderit

fromtheleftsideofdeckbeltcover(Figure1).

4.Removethedeckbeltcoverfromthedeck.

5.Drill2holesinthetopofthedeckbeltcover

(Figure2).

Figure2

1.Drill5.5mmdiameter(2)

4.90mm

2.Measuredimensions

3and4fromtheline

betweenthecenterofthe

rightboltholeandthe

centerofthespindle.

5.256mm(2)

3.16mm

6.Measuredimension5from

thecenterlineoftheright

bolthole.

6.Mountthedeckguardtothedeckcoverasshown

inFigure3.

Figure3

1.Locknut(M5)4.Washer(M5.3)

2.Deckguard

5.Bolt(M5x12)

3.Deckcover

7.Assemblethedeck.

8.Raisethedecktothetallestheight-of-cutand

verifythatthenewlyinstalledguardclearsallwires,

switchesandbeltsandwillnotinterferewiththesafe

operationofthetractionunitorthecuttingdeck.

InstallingtheLeftBeltGuard

Partsneededforthisprocedure:

Leftbeltguard

Hexbolt(M8-1.25x12)

Washer(M8)

Locknut(NIM8-1.25)

Self-tappingscrew(M4.2x13)

Procedure

1.Ontheleftsideofthemachine,drill2holesas

speciedinFigure4.

Figure4

Measurementsfordrillingholesinthepulleybracket

1.Pulleybracket

3.3.6mmdiameter(2)

2.25mm4.35mm

2.Removethe2locknutslocatedatbothsupportson

theundersideofthefootrest.

3.Installtheleftbeltguard.

Note:UsethefastenersshowninFigure5.

Figure5

Fastenersandattachmentpointsfortheleftbeltguard

1.Locknut(NIM8-1.25)4.Locknut,existing(2)

2.Washer(M8)5.Self-tappingscrew(M4.2

x13)(2)

3.Hexbolt(M8-1.25x12)

Note:Theinstalledleftbeltguardshouldappearas

shownin

Figure6.

Figure6

Theleftbeltguardinstalled

1.Cutoutforsteeringlinkage3.Cutoutforthefuelline

2.Cutoutforparkingbrake4.Guardpassesbetween

thebag-on-demandpedal

andthepulleycover

4.Verifythattheguardisclearofallmovingparts

acrosstheirfullrangeofoperation,thatitwillnot

causedamagetowires,hosesorothercomponents

andthatitwillnotinterferewiththesafeoperation

ofthetractionunitorthecuttingdeck.

InstallingtheRightBeltGuard

Partsneededforthisprocedure:

1Rightbeltguard

Hexbolt(M8-1.25x12)

Washer(M8)

Locknut(NIM8-1.25)

Self-tappingscrew(M4.2x13)

Procedure

1.Ontherightsideofthemachine,drillholesinthe

pulleybracket,intherearfootrestsupportandinthe

frontsectionoftheframe(

Figure7).

Figure7

1.Pulleybracket

5.Self-tappingscrew(M4.2

x13)(2)

2.Rearfootrestsupport6.Washer(M8)

3.Frontframesection7.Hexbolt(M8-1.25x12)

4.Locknut(NIM8-1.25)8.Self-tappingscrew(M4.2

x13)(3)

A.Measurethelocationfortheholesinthepulley

bracketasspeciedin

Figure4.

B.Fortheholeintherearfootrestsupport,usethe

measurementsinFigure8.

Figure8

Measurementstodrillholeintherearfootrestsupport

1.3.4mmdiameter3.50mm

2.11mm

C.Drilltheholesinthefrontframeasspeciedin

Figure9.

Figure9

Measurementstodrillholesinthefrontframe

1.3.4mmdiameter(2)

3.25mm

2.10mm4.152.5mm

2.Positiontherightbeltguardbehindthetraction

pedalassemblyandtheswitchmountedbehindit

andattachittotheframeofthemachineasshown

inFigure10.

Figure10

1.Rightbeltguard2.Tractionpedalassembly

3.Verifythattheguardisclearofallmovingparts

acrosstheirfullrangeofoperation,thatitwillnot

causedamagetowires,hosesorothercomponents

andthatitwillnotinterferewiththesafeoperation

ofthetractionunitorthecuttingdeck.

Toro Belt Guard Kit, DH 200 Series Lawn Tractor Installation guide

Toro Belt Guard Kit, DH 200 Series Lawn Tractor Installation guide

Toro Belt Guard Kit, DH 200 Series Lawn Tractor Installation guide

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