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Reproduction
OPERATOR’S
MANUAL
FAST-Vac
Grass Collection Systems
61” Mower Decks
with Setup Instructions
IMPORTANT NOTE:
These FAST-Vac Systems fit 2009
and newer Model Year product
equipped with the iCD decks.
5103135
Rev: F
System Number: Description: Fits Models: Serial Number Range:
5600348 2 Bag System - 61” Mower Deck IS500Z S/N: 2013410932 & Above
5600347 3 Bag System - 61” Mower Deck S175X, S125XT,
S200XT, IS700Z,
F210Z & IS2100Z
All
S200X S/N: 2013433654 & Above
5600333 3 Bag System - 61” Mower Deck IS3100Z S/N: 2013410932 & Above
5600446 3 Bag System - 61” Mower Deck IS2500Z S/N: 2013410932 & Above
5600806 3 Bag System - 61” Mower Deck 1500ZX & IS2000Z S/N: 2013410932 & Above
5600865 3 Bag System - 61” Mower Deck IS3200Z & F320Z All
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Thank you for purchasing this quality-built FERRIS or
SNAPPER PRO product. We’re pleased that you’ve
placed your confidence in the FERRIS or SNAPPER
PRO brand. When operated and maintained
according to the instructions in this manual, your
FERRIS or SNAPPER PRO product will provide many
years of dependable service.
This manual contains safety information to make
you aware of the hazards and risks associated
with this machine and how to avoid them. This
machine is designed and intended to be used and
maintained according to the manual for finish cutting
of established lawns and is not intended for any other
purpose. It is important that you read and understand
these instructions thoroughly before attempting
to start or operate this equipment. Save these
instructions for future reference.
The illustrations in this manual are representative and
may not exactly match your unit.
Assembly:
This manual includes the setup instructions for
installing a Fast-Vac blower with either a 2-bag or
3-bag Soft Top grass collection system.
For units that are being setup with an EZ-Dump
Hopper, EZ-Dump XL Hopper or a 2-Bag / 3-Bag
Hard Top collection system, consult the manual
included with the collection system for setup
instructions.
For units that are being setup with an EZ Dump from
Seat collector, consult the manual included with the
collector for setup instructions.
DATE PURCHASED / FECHA COMPRADA
Briggs & Stratton Power Products Group, LLC.
Copyright © 2016 Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved.
FERRIS is a trademark of Briggs & Stratton
Corporation Milwaukee, WI, USA.
SNAPPER PRO is a trademark of Briggs & Stratton
Corporation Milwaukee, WI, USA.
Contact Information:
Briggs & Stratton Power Products Group, LLC.
5375 N. Main St.
Munnsville, NY 13409-4003
(800) 933-6175
www.ferrismowers.com
www.snapperpro.com
TABLE OF CONTENTS
Safety Rules & Information ............................... 1
Safety Decals ..........................................................2
Safety Icons ............................................................3
General Operationg Instructions ...................... 5
Before Operation .....................................................5
Mowing with the Double / Triple Catcher ................5
Storing the Grass Catcher ......................................5
Mowing Without the Blower ....................................5
Installation ........................................................... 6
Rear Suspension Adjustment (Models
Equipped with Rear Suspension) .........................6
Prepare Discharge Chute Opening .........................8
Mower Deck Preparation ........................................9
Re-Install the Mower Deck Spindle Belt ...............11
Preparing the Blower Mount for Assembly ...........12
Blower Assembly ..................................................13
Install the Deck Guard ..........................................14
Collector Installation ..............................................15
Assemble Collector Hood .....................................17
Install Collector Bags ............................................18
Install Hose ...........................................................19
Install the Weight Mount and Counter Weights ....20
Blower & Collector Removal ........................... 22
Maintenance ...................................................... 23
Maintenance Schedule .........................................23
Check the Blower Housing and Impeller ..............23
Check the Condition of the Collection Bags .........23
Lubrication ............................................................23
Unplugging a Clogged Unit ...................................24
Troubleshooting ............................................... 25
Troubleshooting Chart ..........................................25
Troubleshooting the Collection System ................25
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1
Safety Rules & Information
SAFETY RULES & INFORMATION
GENERAL WARNINGS
• Know the mower controls, safety rules and how
to stop quickly. READ AND UNDERSTAND THE
MOWER OPERATOR’S MANUAL.
• Read and obey all safety decals.
• Wear appropriate ear, eye and breathing
protection.
• Only allow responsible adults, who are familiar
with the instructions, to operate the unit.
• Disengage the electric clutch (PTO). Shut off the
engine and wait for all moving parts to stop before
attaching, adjusting, or disconnecting any part of
the collection system.
• Check the collection system to make sure it is
bolted tightly to the rider.
• DO NOT operate the mower without either the
entire grass catcher or the deflector in place.
• Turn off the PTO switch to disengage the blades
when not mowing.
• DO NOT mow in reverse. Always look down and
behind before and while travelling in reverse.
• DO NOT turn sharply when travelling alongside a
building or any object. Slow down before turning.
• DO NOT carry passengers on the rider.
• When blower assembly is removed from the
mower deck, the deflector must be properly
installed.
• Collector bags are subject to deterioration
and wear during normal use. Inspect the bag
periodically for tears, holes or weak spots and
replace with a new bag that meets manufacturer’s
durability standards.
• If the mower stalls or the turbo blower chute plugs:
1. Disengage the electric clutch (PTO);
2. Stop the engine and remove the key;
3. Set the parking brake, and wait for all moving
parts to stop.
4. Remove the foreign object or clear the chute
with a piece of wood before restarting the
engine. NEVER place hands into blower
housing to clear jammed object. Blower
may rotate when object is removed.
• For added rider stability and to prevent tipping or
loss of control:
a. Use reduced speed on uneven ground and
when turning corners.
b. Reduce loads on hillsides. It is recommended
that the collection system be kept no more
than half full when negotiating any slopes. Start
mowing on slopes when the collection system
is empty.
c. Mow across the face of slopes; not up and
down.
• Never operate on slopes greater than 17.6%
(10°).
Read these safety rules and follow them closely. Failure to obey these rules could result in loss
of control of unit, severe personal injury or death to you, or bystanders, or damage to property or
equipment. This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
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Safety Rules & Information
Safety Decals
Before operating your unit, read the safety decals. The
cautions and warnings are for your safety. To avoid a
personal injury or damage to the unit, understand and
follow all the safety decals.
WARNING
If any safety decals become worn or damaged,
and cannot be read, order replacement decals
from your dealer.
Previous Units with Text Decals
A
B
C
D
A. Part Number: 3046850 - “Decal, Danger/
Warning”
B. Part Number: 3046851 - “Decal, Warning-
Blower”
C. Part Number: 3046883 - “Decal, Warning-
Shield”
D. Part Number: 7027733 - “Decal, Ear
Protection”
Current Units with Icon Decals
A
B
A. Part Number: 5104313 - “Decal, Blower,
Small, Icons”
B. Part Number: 5104314 - “Decal, Blower,
Main, Large, Icons”
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3
Safety Rules & Information
2-Bag & 3-Bag Collector Hood
A. Decal, Container, Icons (Sewn into fabric
of collector hood)
Safety Icons
Danger - Rollover hazard:
• Do not operate up or down slopes or without the
front counter balance weights.
• Operate on slopes only if under 10 degrees.
• Always use front counterbalance weights while
operating on slopes.
Warning - Amputation and thrown objects hazard:
• To avoid injury from rotating parts (of the blower).
• Stay clear of parts and keep all shields and guards
in place.
• Operate blower only with entire collection system
installed and latched closed.
Warning - Amputation and thrown objects hazard:
• Disengage the blower (blades) and remove
the ignition key, wait for all parts to stop before
disconnecting or unlatching any parts attached to
blower or collection system.
Warning - Read the Operator’s Manual.
Caution - Always wear hearing protection when
operating.
Warning - Loss of traction and control hazard:
• Do not operate with only the collection system
installed.
• Do not operate with only the front counter balance
weights installed.
• Operate only with both the entire collection system
and front counter balance weights installed and the
collection system closed and latched.
Danger - Dismemberment:
• This machine can crush and cut. Keep hands
away from belts and pulleys.
Danger - Amputation and thrown objects hazard:
• To avoid injury from rotating blades, stay clear of
deck edge and keep others away.
A
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Safety Rules & Information
Danger - Thrown objects hazard:
• Do not mow without discharge chute or entire
grass catcher in place.
Warning - Thrown objects hazard:
• Do not open collection system container with
engine running.
• Do not operate with blower or collection system
tube unlatched or missing.
• Operate only with both the entire collection system
and front counterbalance weights installed and the
collection system closed and latched.
Warning - Loss of traction and control hazard:
• Do not operate with only the collection system
installed.
• Do not operate with only the front counter balance
weights installed.
• Operate only with both the entire collection system
and front counter balance weights installed and the
collection system closed and latched.
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5
General Operating Instructions
WARNING
ALWAYS shut off the tractor, disengage
the PTO and allow all moving parts to stop
BEFORE disconnecting or clearing tube, or
emptying catcher.
Before leaving the operator’s position for any
reason, engage the parking brake, disengage
the PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, rider
and mower free of grass, leaves and excess
grease. Do not stop or park rider over dry
leaves, grass or combustible materials.
CAUTION
This machine produces sound levels
in excess of 85 dBA at the operator’s
ear and can cause hearing loss though
extended periods of exposure.
Wear hearing protection when operating this
machine.
GENERAL OPERATIONG
INSTRUCTIONS
Before Operation
Clear the lawn of all sticks, stones, wire and other
debris which may be caught or thrown by the mower
blades.
Check grass condition. If wet, wait until later in the
day. If grass is wet, the grass catcher is likely to
become plugged.
For efficient bagging, air circulation under the
mower deck, through the chute and into the bag is
very important.
For this reason, BEFORE YOU BEGIN MOWING you
should make certain the underside of the mower and
the underside of the catcher lid are free from grass
and debris.
Make sure that there is a snug fit between mower
deck, blower housing, tubes, and grass catcher cover.
Mowing with the Double / Triple Catcher
Always operate with throttle at full speed when
mowing.
Always wear hearing protection when operating
grass catcher.
Grass should be cut often, and not too short. If grass
is too long or lush it may be necessary to keep ground
speed to a minimum or to cut only half the width of the
mower to prevent clogging. If grass is long, operate
with mower in high cutting position for first pass,
cutting again in a lower position on a second pass.
Do not open the cover with mower engaged.
If a large amount of cut grass is spilling out from
under deck, the tube may be plugged or the bags
may be full— discontinue mowing, stop the rider,
disengage the PTO and then empty the catcher or
clear the tube.
After Operation
Remove any debris from the screen on the underside
of the lid. Note: The lid screen can be partially
removed for easier cleaning and should be cleaned
regularly.
The blower housing and tube should be removed for
cleaning.
Inspect the grass bags for wear or damage. Make
sure that there is a snug fit between mower deck,
blower housing, tubes, and grass catcher cover.
Storing the Grass Catcher
Clean the grass catcher thoroughly using a mild
detergent (other products may damage the tube).
Remove any debris from the screen on the underside
of the lid. The screen can be partially removed for
easier cleaning.
If paint has been scratched on metal parts, touch
up with paint, or apply a thin film of oil to prevent
corrosion.
Store in a dry area. Hang the catcher and catcher
bags to dry thoroughly before storing for a long period
of time. Always store away from moisture.
Mowing Without the Blower
For operation without the blower, the deflector must
be properly installed in the down position.
To remove the blower, reverse the installation steps.
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Installation
Figure 1. Upper Shock Mounting Positions
INSTALLATION
Rear Suspension Adjustment (Models
Equipped with Rear Suspension)
Many units equipped with rear suspension have
multiple upper mounting positions for the rear shock
assembly (A, Figure 1). If the unit that you are
installing the collection system on is equipped with
rear suspension, the upper mounting position of
the rear shock assembly must be re-positioned to
accommodate the additional weight of the collection
system.
Some units are equipped with two (2) upper shock
mounting positions and some units are equipped
with three (3) upper shock mounting positions. To
accommodate the additional weight of the collection
system the upper end of the shock mount assembly
must re-positioned so that the shock is in its most
vertical orientation.
If the unit that you are installing the collection
system on does not have additional upper mounting
positions, the spring’s pre-load must be adjusted. For
unit’s with additional upper mounting positions:
if a stiffer ride is desired after the rear shock is
re-positioned to it’s most vertical position, it can be
achieved by adjusting the spring’s pre-load.
To adjust the upper shock mounting position:
1. Park the machine on a flat, level surface. Engage
the parking brake, disengage the PTO, turn the
ignition switch to OFF, and remove the key from
the ignition.
2. Chock the front wheels of the unit to prevent the
machine from rolling.
3. Raise the rear of the machine and secure with jack
stands. The jack stands must be positioned under
the bumper of the unit.
4. Position the jack under the suspension cradle (or
the cross member that ties the suspension arms
together, depending on your unit) and slowly raise
the rear suspension to relieve the pressure on the
upper shock mounting bolts.
NOTE: This will require small adjustments to the
jacks position. The shock should move freely on the
mounting bolt when the pressure is relieved.
5. Remove the upper shock mounting hardware and
pivot the shock to the position that orients the
shock most vertically (position #2 for units with two
(2) upper mounting positions; position #3 for units
with three (3) upper mounting positions). Adjust
the jack to align the shock assembly to the shock
mounting hole.
6. Re-install the upper shock mounting hardware and
tighten securely.
1
2
A
3
C
B
A
Figure 2. Shock Pre-Load Adjuster
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7
Installation
7. Remove the jack from underneath the suspension
cradle (or suspension cross member, depending
on your unit).
8. Remove the jack stands from underneath the
machine.
To adjust the spring pre-load:
1. Park the machine on a flat, level surface. Engage
the parking brake, disengage the PTO, turn the
ignition switch to OFF, and remove the ignition
key.
2. Chock the front wheels of the machine to prevent
the machine from rolling.
3. Raise the rear of the machine and secure with jack
stands.
4. Remove the rear drive tires.
5. To adjust the spring pre-load of the shock
assembly (A, Figure 2) insert the tip of the
spanner wrench (p/n 5022853) (B), that came with
the zero-turn riding mower, into the notch of the
pre-load adjuster (C). While holding the spanner
wrench in place with one hand, turn counter-
clockwise to increase the amount of pre-load.
(Turning clockwise will decrease the amount
of pre-load.) Make sure that both rear shock
assemblies are adjusted to the same pre-load
position.
6. Re-install the rear drive tires. Torque the lug bolts
to 85-91 ft. lbs. (115-129 Nm). Remove the jack
stands from under the machine.
NOTE: If the spanner wrench is not located in a clamp
under the seat plate of your unit, it was included with
the publication packet for the zero-turn riding mower.
WARNING
Use two hands when adjusting the shock
assembly springs. The will prevent the wrench
from slipping while pressure is being applied.
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Installation
Prepare Discharge Chute Opening
Remove the Discharge Chute & Deck Guard
1. Remove the discharge chute (A, Figure 3), chute
mount rod (B) and mounting hardware.
NOTE: Retain the discharge chute, chute mount rod,
and mounting hardware. If the blower is removed
from the unit they need to be reinstalled for safe
operation.
2. Remove the chute lock bolt (C) and nut.
3. Remove the deck guard (D). Save the bolts and
washers, as they will be required in a later step.
Remove the Deflector Plate
1. Loosen and remove the hardware (E, Figure 3)
that secures the deflector plate (F) to the mower
deck (G).
2. Remove the deflector plate.
3. Save the plate and hardware. When operating the
unit without the collection system installed, the
user will experience a better cutting quality if the
deflector plate in reinstalled.
Figure 3. Remove Chute & Guard
A. Discharge Chute
B. Chute Mount Rod
C. Chute Lock Bolt
D. Guard
E. Hardware
F. Deflector Plate
G. Mower Deck
H. Discharge Chute Rod Mount Hardware
1-1/2"
(3,8 cm)
5/8"
(1,6 cm)
3/8" Drill
Figure 4. Discharge Chute MountFigure 4.
Inspecting the Blower Mount Assembly
A
B
C
D
F
E
H
G
Drill Hole in Discharge Chute Bracket
1. Examine the discharge chute mount bracket on the
mower deck. If the hole pattern looks like the one
shown, you must drill a 3/8” hole in the location
specified in Figure 4.
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9
Installation
Mower Deck Preparation
Remove the Mower Deck Spindle Belt
The mower deck is equipped with an idler arm (A,
Figure 5) which is fastened to a spring (B). Rotating
the idler arm in a direction that lengthens the spring
will relieve the tension on the spindle belt (C). This will
allow you to remove the belt from the spindle pulley.
1. Use a 1/2” breaker bar, place the square end in
the square hole located in the idler arm.
2. Carefully rotate the idler arm either clockwise or
counter-clockwise so that it lengthens the idler
spring.
3. Slide the drive belt over the edge of the rear
stationary idler pulley (D). Carefully release the
tension on the breaker bar.
4. Remove the belt from the right-hand (discharge
side) spindle pulley (E).
WARNING
Use extreme caution when rotating the idler
arm with the breaker bar, due to the increased
tension in the spring as the idler arm is being
rotated. Injury may result if the breaker bar is
prematurely released while the spring is under
tension.
C
E
B
A
D
A
E
C
D
B
Figure 5. Removing the Mower Deck Spindle Belt
A. Idler Arm
B. Spring
C. Spindle Belt
D. Stationary Idler Pulley
E. Right-Hand (Discharge Side) Spindle Pulley
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Installation
Removing the Mower Deck Spindle Pulley (for
Pulleys with Hex Nut and Spring Washer)
1. Remove the 3/4-16 hex nut & 3/4” spring washer
(A & B, Figure 6) securing the spindle pulley (C)
to the spindle shaft. Use a 1” wrench on the flats
of the blade end of the spindle shaft to prevent the
shaft from spinning. Save the 1/4” key (D).
Removing the Mower Deck Spindle Pulley (for
Pulleys with Bolt-In Tapered Hub)
The spindle pulley removed in this procedure will be
re-used as the impeller drive pulley on the blower.
See Blower Assembly on page 13.
1. Measure and record the distance between the
bottom of the spindle pulley and the top of the
mower deck. This will be required when installing
the new pulley.
2. Remove the 1/4-20 x 1” bolts (E, Figure 6)
securing the tapered hub (F) to the spindle pulley
(G) and shaft.
3. Reinstall the bolts in the tapped holes of the
tapered hub and tighten evenly to remove the hub
from the pulley and shaft. Use a 1” wrench on
the flats of the blade end of the spindle shaft to
prevent the shaft from spinning. Save the 1/4” key
(D).
4. Be sure to save the 1/4-20 x 1” bolts (E), tapered
hub (F) and spindle pulley (G). These will need
to be installed onto the blower. See Blower
Assembly on page 13.
Install the Double Spindle Pulley (for Pulleys with
Hex Nut and Spring Washer)
1. Install the double spindle pulley (C, Figure 7) and
1/4” key (D) onto the spindle shaft.
2. Install the 3/4” spring washer (B) with the cone
facing up (see insert, Figure 7). Install the 3/4-16
hex nut (A) and torque to 85-90 ft. lbs (115-122
Nm). Use a 1” wrench on the flats of the blade
end of the spindle shaft to prevent the shaft from
spinning.
Install the Double Spindle Pulley (for Pulleys with
Bolt-In Tapered Hub)
1. Remove the 1/4-20 x 1” bolts (E, Figure 7) from
the tapered hub (F). Install the bolts through
the clearance holes in the hub and into the new
double spindle pulley (G).
2. Install the pulley, hub and 1/4” key (D) onto the
spindle shaft.
3. Hold the pulley at the height measure previously
and tighten the 1/4” bolts evenly. Torque the 1/4”
bolts to 8 ft. lbs. (10.9 Nm). Use a 1” wrench on
the flats of the blade end of the spindle shaft to
prevent the shaft from spinning.
A
D
C
G
F
E
D
B
A
B
C
D
E
F
G
D
Figure 6. Remove Spindle Pulley
A. 3/4-16 Hex Nut
B. 3/4” Spring Washer
C. Spindle Pulley
D. 1/4” Key
E. 1/4-20 x 1” Bolts
F. Tapered Hub
G. Spindle Pulley (tapered bore)
Figure 7. Install Double Spindle Pulley
A. 3/4-16 Hex Nut
B. 3/4” Spring Washer
C. Double Spindle Pulley
D. 1/4” Key
E. 1/4-20 x 1” Bolts
F. Tapered Hub
G. Double Spindle Pulley (tapered bore)
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Installation
Re-Install the Mower Deck Spindle Belt
1. Refer to Figure 8 for proper spindle belt (A,
Figure 8) alignment. Make sure the belt is
installed correctly on all pulleys except for the rear
stationary idler pulley (B).
The V-side of the belt should run in the pulley
grooves of the spindle pulleys (C) and the PTO
clutch pulley of the unit. The flat side of the belt
should contact the face of the stationary idler
pulleys (D) and the adjustable idler pulley (E).
2. Using a 1/2” breaker bar, place the square end in
the opening located in the idler arm (F).
3. Carefully rotate the idler arm either clockwise or
counter-clockwise so that it lengthens the idler
spring (G).
4. Install the spindle belt on the rear stationary idler
pulley (B) so that the flat side of the belt contacts
the face of the pulley.
A
C
D
C
D
C
G
F
E
B
C
D
G
F
C
C
A
D
B
E
Figure 8. Re-Installing the Spindle Belt
A. Spindle Belt
B. Rear Stationary Idler Pulley
C. Spindle Pulleys
D. Stationary Idler Pulley
E. Adjustable Idler Pulley
F. Idler Arm
G. Idler Spring
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Installation
Preparing the Blower Mount for Assembly
Inspecting the Blower Mount Assembly
Some blower mounts are equipped with an adjustable
deflector bracket (A, Figure 9). If your blower mount
is equipped with an adjustable deflector bracket it will
need to be adjusted prior to performing the Blower
Assembly procedure. If not, proceed with the Blower
Assembly procedure.
Adjusting the Blower Mount Assembly Adjustable
Baffle
1. Temporarily install the blower mount (A, Figure
10) onto the mower deck (B). Refer to Figure
10 for the position of the pins w/ lanyards in
relationship to the chute mount bracket on the
mower deck. The pins w/ lanyards fit into the
same holes that the chute mount rod was installed.
2. Loosen the two (2) 5/16” nylock flange nuts (A,
Figure 11) and the two (2) 1/4” nylock flange nuts
(B) that secure the deflector bracket (C) to the
blower mount (D).
3. Slide the deflector bracket up against the front
baffle (E) of the mower deck (F).
4. Tighten two (2) 5/16” nylock flange nuts and the
two (2) 1/4” nylock flange nuts.
5. Remove the blower mount and pins w/ lanyards
from the mower deck.
Figure 10. Install Blower Mount On Deck (Notice
Pin Orientation)
A. Blower Mount
B. Mower Deck
A
Figure 9. Adjustable Deflector Bracket
B
A
Figure 11. Adjusting the Deflector Bracket
A. 5/16” Nylock Flange Nuts
B. 1/4” Nylock Flange Nuts
C. Deflector Bracket
D. Blower Mount
E. Front Baffle
F. Mower Deck
A
B
D
E
F
C
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13
Installation
Blower Assembly
For models that have factory-installed mower
deck spindle pulleys with bolt-in center hubs: the
right-hand side mower deck spindle pulley is removed
from the deck and used as the impeller drive pulley.
See Removing the Mower Deck Spindle Pulley (for
Pulleys with Bolt-In Hub) on page 10.
1. Remove the existing 5/16-18 x 5/8” flange head
bolts (B, Figure 12) from the blower housing (A).
2. Install the blower mount plate (C) onto the blower
housing and reinstall the 5/16-18 x 5/8” flange
head bolts. Tighten securely.
3. Install three (3) 3/8-16 x 1” bolts and nylon lock
nuts (D) through the blower mount plate and
blower. The bolt heads must be installed on the
inside of the blower housing.
B
D
C
B
A
C
A
B
E
D
Figure 12. Install Blower Mount Plate
A. Blower Housing
B. 5/16-18 x 5/8” Bolts (existing)
C. Blower Mount Plate
D. 3/8-16 x 1” Bolts & Nylon Lock Nuts (3X)
Figure 13. Install Idler Spring
A. Idler Spring
B. 1/4” x 2” Eyebolt
C. 1/4-20 Nylock Flange Nut
D. Spring Anchor Bolt
E. Idler Arm
4. Loop the idler spring (A, Figure 13) through the
1/4” x 2” eyebolt (B). Install the eyebolt through
the L-bracket on the blower mount and install the
1/4-20 nylock flange nut (C). Tighten the nut until
the eyebolt contacts the L-bracket.
5. Remove the blower belt guard and set aside.
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Installation
Inner Slot
Align pulley groove
with slot (outer slot
with pulley hub in
OR inner slot with
pulley hub out)
B
A
Outer Slot
Inner Row
Outer Row
A
Figure 14. Impeller Drive Pulley
Figure 15. Check Idler Pulley Position
A. Idler Pulley
6. Install the impeller drive pulley (A, Figure 14) onto
the impeller shaft (B). Install the 1/4” x 1-1/2” long
key (not shown) in the pulley.
For models with bolt-in tapered hubs: the hub
of the pulley is oriented so that it points in.
For all other models: the hub of the pulley is
oriented so that it points out.
7. Align the pulley groove with the appropriate slot as
described in Figure 14. Tighten the set screws in
the pulley.
8. Reposition the 3/8-16 x 6” bolt if required to line up
with the pulley groove.
9. Check the position of the idler pulley (A, Figure
15). The position must be aligned with the position
of the impeller drive pulley (outer row of holes for
pulley hub pointing in, inner row of holes for pulley
hub pointing out). Reposition if necessary.
Hub pointing IN:
Models with Bolt-in
Tapered Hubs
Hubs pointing OUT:
All Other Models
Install the Deck Guard
1. Install the new deck guard onto the mower deck
and secure with the hardware previously removed
(see Figure 16).
Note: Some models use a guard that features a
pivoting top plate. Install the guard in the same in the
same manner as above. Remove the knob and rotate
the top plate to access the pulleys, when necessary.
Figure 16. Install Guard
Not for
Reproduction
15
Installation
Figure 18. Install Collector Mount Plate
A. Mount Plate
B. Mount Tab
C. 3/8-16 U-Bolts
D. 3/8-16 Nylock Flange Nuts
A
C
D
B
B
A
Figure 19. Install Mount Posts & Hitch Pins
A. Mount Post
B. Hitch Pin
C. 3/8-16 Nylock Flange Nuts
C
Collector Installation
Remove the Rear Engine Shield (If equipped)
1. If the engine is hot, allow sufficient time for the
muffler to cool to prevent a burn injury during
installation.
2. Remove the rear engine shield (C, Figure 17)
from the top of the rear bumper (D) by removing
the 3/8” hardware (A, B, & E) securing the shield
to the bumper.
Figure 17. Remove the Rear Engine Shield
A. 3/8-16X1” Bolts
B. 3/8” Washers
C. Rear Engine Shield
D. Rear Bumper
E. 3/8” Nylon Flange Nuts
C
D
E
A
B
Install the Collector Mount Plate on Models with
Round Tube Bumpers
1. Install the collector mount plate (A, Figure 18) and
mount tabs (B) on to the bumper. Install two of
the 3/8-16 U-bolts (C) over the top bumper tube
and through the mount tabs and loosely secure
with the 3/8-16 nylock flange nuts (D).
NOTE: On IS500Z models use the inner mounting
holes when installing the collector mount plate and
mount tabs to the bumper with the 3/8-16 U-bolts
2. Models with 3-Tube Bumpers: Install the
remaining 3/8-16 U-bolt (C) over the middle
bumper tube and loosely secure with the 3/8-16
nylock flange nuts (D).
IS3100Z Models with 4-Tube Bumpers: Install
the remaining 3/8-16 U-bolt (C) over the third
tube down from the top of the bumper and loosely
secure with the 3/8-16 nylock flange nuts (D).
All other Models with 4-Tube Bumpers: Install
the remaining 3/8-16 U-bolt (C) over the second
tube down from the top of the bumper and loosely
secure with the 3/8-16 nylock flange nuts (D).
3. Center mount plate on the bumper and tighten the
hardware for the lower U-bolt securely.
4. Temporarily install the collector mount posts (A,
Figure 19) into the collector plate and install the
hitch pins (B). This will ensure that the holes are
properly aligned for easy installation and removal.
5. Tighten the nuts (C) for the upper U-bolts securely
and remove the hitch pins and mount posts.
Not for
Reproduction
16 www.ferrismowers.com | www.snapperpro.com
Installation
Figure 21. S175X Series Collector Mount
Install the Collector Mount Plate on Flat Plate
Bumpers (S175X Models S/N: 2016141339 &
Above; All other Snapper Pro Models S/N: All)
1. Install the collector mount plate (A, Figure 20)
and mount tabs (B) on to the bumper. Install the
3/8-16 x 1-1/4” bolts (C) and 3/8” SAE washers (F)
through the mount tabs and loosely secure with
the 3/8-16 nylock flange nuts (E).
2. Install the 3/8-16 x 1” bolts (D) and 3/8” SAE
washers (F) through the bottom mounting holes
and loosely secure with the 3/8-16 nylock flange
nuts (E). Tighten the bottom mounting bolts
securely.
Note: All S150X & S150XT Models will NOT require
the bottom mounting bolts (D) for installation.
3. Temporarily install the collector mount posts (A,
Figure 19) into the collector plate and install the
hitch pins (B). This will insure that the holes are
properly aligned for easy installation and removal.
4. Tighten the top mounting bolts (C, Figure 20)
securely and remove the hitch pins and mount
posts.
Install the Collector Mount Plate on a Flat Plate
Bumper (S175X Series S/N: 2016141338 & Below
Only)
1. Install the collector mount plate (A, Figure 21),
mount tabs (B) and support plate (C) on to the
bumper, using the four (4) 3/8” bolts (D) with
washers (E) and secure with 3/8” nuts (F).
2. If the bumper does not have a pre-drilled center
hole use the center hole of the collector mount
plate as a guide (See Figure 21) and drill a 25/64”
(.390) hole through the bumper.
3. Install another 3/8” bolt with a .390 X 2.00 X .14
washer (G) through the new hole and secure with
a 3/8” nut.
4. Temporarily install the collector mount posts (A,
Figure 19) into the collector plate and install the
hitch pins (B). This will insure that the holes are
properly aligned for easy installation and removal.
5. Tighten the mounting bolts (D, Figure 21) securely
and remove the hitch pins and posts.
A
B
Figure 20. Install Collector Mount Plate
A. Mount Plate
B. Mount Tab
C. 3/8-16 x 1-1/4” Bolt
D. 3/8-16 x 1” Bolt
E. 3/8-16 Nylock Flange Nut
F. 3/8” SAE Washers
E
C
D
F
A
B
F
E
C
G
D
Not for
Reproduction
17
Installation
Assemble Collector Hood
1. Install the inlet tube (B, Figure 22) to the collector
back plate (A) and secure with the 5/16-18 x 3/4”
bolts (C) and 5/16-18 nylock flange nuts (D).
2. Install the mount posts (E) on the back plate and
loosely secure with the 3/8-16 x 1” bolts (F) and
3/8-16 nylock flange nuts (G).
NOTE: On the 3-bag collector back plate, install
the eight (8) supplied hole plugs in the remaining
mounting holes not used.
3. Install the collector onto the mount plate and
secure with the hitch pins as shown in Figure 19.
Again, this will insure that the holes are properly
aligned for easy installation and removal. Tighten
the 3/8-16 x 1” bolts securing the posts to the
back plate.
NOTE: It is recommended that the rear suspension
be adjusted stiffer due to the added weight of
the collection system (see “Rear Suspension
Adjustment (Models Equipped with Rear
Suspension)” on page 6).
Figure 22. Assemble Collector Hood
A. Collector Back Plate
B. Inlet Tube
C. 5/16-18 x 3/4” Bolt
D. 5/16-18 Nylock Flange Nut
E. Collector Mount Post
F. 3/8-16 x 1” Bolt
G. 3/8-16 Nylock Flange Nut
A
A
B
C
D
E F
G
B
C
D
E
F
G
2 Bag Collector
3 Bag Collector
Not for
Reproduction
18 www.ferrismowers.com | www.snapperpro.com
Installation
Install Collector Bags
1. Raise the collector hood and slide the collector
bags (A, Figure 23) onto the frame rails (B).
NOTE: The collector bags are constructed with three
mesh panels and one solid panel. Install the bag with
the solid panel towards the front of the machine.
2. Lower the hood and push the lock pin (B, Figure
24) through the hood lock plate (A).
Figure 23. Install the Collector Bags
A. Collector Bag
B. Frame Rails
A
B
B
Figure 24. Lock Hood
A. Hood Lock Plate
B. Lock Pin
B
A
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Simplicity 5900800 User manual
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