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Maytronics BIO Assembly Instructions Manual

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BIO Assembly Instructions
Page 1 of 14
Table of Contents
1. Assembling the Diaphragms ............................................................................................................. 2
2. Assembling the Motor Unit ............................................................................................................... 2
3. Assembling the Driving System ........................................................................................................ 3
4. Assembling the Side Panels .............................................................................................................. 5
5. Assembling the Floating Cable ......................................................................................................... 6
6. Positioning the Floats ....................................................................................................................... 7
7. Positioning the Brush Covers............................................................................................................ 8
8. Assembling the Outer Casing ........................................................................................................... 8
9. Assembling the Impeller Cover ........................................................................................................ 9
01. Assembling the Cartridge Door...................................................................................................... 10
11. Assembling the Handle ................................................................................................................. 11
12. Assembling the Suction Inlet Plug ................................................................................................ 12
13. Assembling the Brushes ............................................................................................................... 13
BIO Assembly Instructions
Page 2 of 14
1. Assembling the Diaphragms
2. Assembling the Motor Unit
Step 1.1
Insert two
diaphragms.
Step 2.1
There is only one
way to place the
motor unit in the
frame.
BIO Assembly Instructions
Page 3 of 14
3. Assembling the Driving System
Step 2.2
Secure the motor
unit to the frame
with 4X KA50X20
screws.
Step 3.1
Place 4 guide
wheels on both
sides of the robot.
BIO Assembly Instructions
Page 4 of 14
Step 3.2
Put 2 hexagon
adaptors into the
pulley.
Step 3.3
Put the pulley and
the Active Brush
gear in their
places on both
sides of the robot.
Step 3.4
Place the track in
its place as shown
on both sides of
the robot.
Step 3.5
Place the side
floats on both
sides of the robot
BIO Assembly Instructions
Page 5 of 14
4. Assembling the Side Panels
Step 4.1
Put the side
panels into place
on both sides of
the robot.
Step 4.2
Secure the side
panels in place
with 4 KA50X20
screws on both
sides of the robot.
Note:
Make
sure the
clips are
in place.
BIO Assembly Instructions
Page 6 of 14
5. Assembling the Floating Cable
Step 5.1
Connect the
cable's retrofit to
motor unit (mind
the slot shape)
and press it
firmly.
Step 5.2
Press the seal
firmly to the
terminal.
Step 5.3
Tighten the nut
properly by
hand.
Note:
There is only
one way for
the connector
to connect to
the motor
unit terminal.
BIO Assembly Instructions
Page 7 of 14
6. Positioning the Floats
Step 5.4
Position the
floating cable on
the motor unit
and secure the
cable holders
with 4 50X12
screws.
Step 5.5
The cable
position on the
motor unit.
Step 6.1
Place the two
floats on the
motor unit.
BIO Assembly Instructions
Page 8 of 14
7. Positioning the Brush Covers
8. Assembling the Outer Casing
Step 7.1
Position the 2
brush safety
covers on both
sides of the
robot.
Step 7.1
Position the 2
brush safety
covers on both
sides of the
robot.
Step 8.1
Place the outer
casing on the
frame.
Step 8.2
Secure the outer
casing to the
frame with 4
50X20 screws.
BIO Assembly Instructions
Page 9 of 14
9. Assembling the Impeller Cover
Step 9.1
Place the cable
support in its
place on the
outer casing
before closing
the impeller
cover.
Step 9.2
Position the
impeller cover
diagonally on the
outer casing.
Step 9.3
Secure the
impeller cover
with a 50X12
screw.
BIO Assembly Instructions
Page 10 of 14
01. Assembling the Cartridge Door
Step 10.1
Place the
cartridge door on
the casing
Place the top
side first, on
both sides of the
robot.
Step 10.2
Press strongly on
the bottom of
the door to fit
the clips into
place.
Tip:
Place the
top side
first.
BIO Assembly Instructions
Page 11 of 14
11. Assembling the Handle
Step 11.1
Position the
handle.
Step 11.2
Secure the
handle in place
with 2 50X20
screws.
Note:
The
handle's
position
BIO Assembly Instructions
Page 12 of 14
12. Assembling the Suction Inlet Plug
Note:
The hose
connection
side.
BIO Assembly Instructions
Page 13 of 14
13. Assembling the Brushes
BIO Assembly Instructions
Page 14 of 14
Step 13.4
Place the second
brush in its place
by pulling it
strongly against
you.
Tip:
Using a
screwdriver
makes it easier
to insert the
brush in place.
BIO Disassembly Instructions
Page 1 of 11
Table of Contents
1. Dismantling the Handle .................................................................................................................... 2
2. Dismantling the Cartridge Door ........................................................................................................ 3
3. Dismantling the Impeller Cover ........................................................................................................ 4
4. Dismantling the Outer Casing ........................................................................................................... 5
5. Dismantling the Cable ...................................................................................................................... 6
6. Dismantling the Side Panels ............................................................................................................. 7
7. Dismantling the Driving System ....................................................................................................... 8
8. Dismantling the Motor Unit .............................................................................................................. 9
9. Dismantling the Suction Inlet Plug ................................................................................................. 10
10. Dismantling the Brushes .............................................................................................................. 10
11. Dismantling the Diaphragms ........................................................................................................ 11
BIO Disassembly Instructions
Page 2 of 11
1. Dismantling the Handle
Step 1.1
Unscrew the 2
screws holding
the handle in
place.
Step 1.2
Take the handle
off.
BIO Disassembly Instructions
Page 3 of 11
2. Dismantling the Cartridge Door
Step 2.1
Dismantle the
cartridge door
using a flat
screwdriver as
shown in the
picture.
Step 2.2
Remove the
cartridge doors
from both sides of
the Dolphin.
BIO Disassembly Instructions
Page 4 of 11
3. Dismantling the Impeller Cover
Step 2.3
Remove the
suction sleeve.
Step 3.1
Unscrew the
screw holding the
impeller cover in
place.
Step 3.2
Lift the impeller
cover up from
one side and take
it off.
BIO Disassembly Instructions
Page 5 of 11
4. Dismantling the Outer Casing
Step 4.1
Remove the black
grommet.
Step 4.2
Unscrew the 4
screws holding
the outer casing
in place.
Step 4.3
Hold the outer
casing on both
sides and pull
it up.
BIO Disassembly Instructions
Page 6 of 11
5. Dismantling the Cable
Step 5.1
Remove 2 floats
from the motor
unit.
Step 5.2
Unscrew the 4
screws securing
the cable holder
Step 5.3
Unscrew the
cable from the
motor unit.
Step 5.4
Unplug the cable.
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