Skov DOL 35 converter Technical User Guide

Brand: Skov

Model: DOL 35 converter

Type: Technical User Guide

2020.05.25 • 604635

DOL 35 BlueBox Converter

Technical User Guide

DOL 35 BlueBox Converter

Product and documentation changes

SKOV A/S reserves the right to modify this manual and the product described herein without prior notice. In

case of doubt, please contact SKOV A/S.

The date of change appears on the front and back pages of this manual.

In case of an operating error or improper use, ventilation systems can result in production

losses or cause loss of lives among animals.

SKOV A/S recommends that ventilation systems be mounted, operated and serviced only by

trained personnel and that a separate emergency opening unit and an alarm system be

installed as well as maintained and tested at regular intervals, according to SKOV A/S’

terms of sale and delivery.

Note

without the express written permission from SKOV A/S.

• Every effort has been made to ensure the accuracy of the information contained in this manual.

SKOV A/S would appreciate being notified should any mistakes or imprecise information occur in

spite of this.

• Irrespective of the above, SKOV A/S shall not have any liability with respect to loss or damage

caused or alleged to be caused by reliance on any information contained herein.

• Copyright by SKOV A/S.

Technical User Guide 
 
DOL 35 BlueBox Converter 
PRODUCT DESCRIPTION ............................................................................... 7 
PRODUCT SURVEY ......................................................................................... 8 
THIRD PARTY CLIMATE CONTROLLER REQUIREMENTS ......................... 9 
MOUNTING GUIDE ........................................................................................ 12 
1 Mounting of converter and extension boxes ........................................................12 
INSTALLATION GUIDE .................................................................................. 13 
1 Electrical connection ..............................................................................................13 
2 Setting the supply voltage on the power supply .................................................13 
3 Connection ..............................................................................................................14 
3.1 Converter and extension box ........................................................................................... 14 
3.2 Converter and extension boxes ....................................................................................... 15 
3.3 Converter and extension box max. 20 metres ................................................................ 16 
3.4 Converter and extension boxes max. 20 metres ............................................................. 17 
4 Setting CAN addresses and CAN termination jumpers .......................................18 
4.1 Converter and extension box ........................................................................................... 18 
4.2 Converter and two extension boxes ................................................................................ 19 
4.3 Converter and extension box max. 20 metres ................................................................ 19 
4.4 Converter and two extension boxes max. 20 metres ..................................................... 20 
5 Jumper setting on I/O module ...............................................................................21 
6 Cable Plans and Circuit Diagrams ........................................................................22 
6.1 Colour code ....................................................................................................................... 22 
6.2 Power supply isolator ....................................................................................................... 22 
6.3 Letter codes ....................................................................................................................... 22 
7 Winch motors active/ not active at power failure .................................................23 
7.1 Active at power failure ...................................................................................................... 23 
7.2 Not active at power failure ................................................................................................ 24 
8 DA 1700 cable plan for converter and extension box ..........................................25 
9 DA 1700 cable plan for converter and extension boxes ......................................25 
10 BF 50 cable plan converter and extension boxes ................................................26 
11 BF 50 cable plan converter and two extension boxes .........................................26 
12 Letter codes for converter, extension boxes and third party climate controllers

13 Circuit diagram .......................................................................................................28 
13.1 DOL 35 converter .............................................................................................................. 28 
13.2 Extension box 1 ................................................................................................................ 29 
13.3 Extension box 1 max. 20 m .............................................................................................. 30 

Technical User Guide  5 
 
DOL 35 BlueBox Converter 
13.4 Extension box 2 ................................................................................................................ 31 
13.5 Analogue signals to main module ................................................................................... 32 
13.6 Analogue signals to I/O module 1 .................................................................................... 33 
13.7 Analogue signals to I/O module 2 .................................................................................... 34 
13.8 Analogue signals to I/O module 3 .................................................................................... 35 
13.9 Analogue signals to I/O module 4 .................................................................................... 36 
13.10 Relay input to relay interface 1 ........................................................................................ 37 
13.11 Relay input to relay interface 2 ........................................................................................ 39 
13.12 DA 1700 fan 1 .................................................................................................................... 41 
13.13 DA 1700 fan 2 .................................................................................................................... 42 
13.14 DA 1700 fan 3 .................................................................................................................... 43 
13.15 DA 1700 fan 4 .................................................................................................................... 44 
13.16 DA 1700 fan 5 .................................................................................................................... 45 
13.17 DA 1700 fan 6 .................................................................................................................... 46 
13.18 DA 1700 fan 7 .................................................................................................................... 47 
13.19 DA 1700 fan 8 .................................................................................................................... 48 
13.20 DA 1700 fan 9 .................................................................................................................... 49 
13.21 DA 1700 fan 10 .................................................................................................................. 50 
13.22 DA 1700 fan 11 .................................................................................................................. 51 
13.23 DA 1700 fan 12 .................................................................................................................. 52 
13.24 DA 1700 fan 13 .................................................................................................................. 53 
13.25 DA 1700 fan 14 .................................................................................................................. 54 
13.26 DA 1700 fan 15 .................................................................................................................. 55 
13.27 DA 1700 fan 16 .................................................................................................................. 56 
14 DOL 35 converter guide .........................................................................................57 
14.1 Step 1 Start ........................................................................................................................ 58 
14.2 Step 2 Input Configuration ............................................................................................... 59 
14.2.1 Input Configuration 1 ............................................................................................................................. 59 
14.2.2 Input Configuration 2 ............................................................................................................................. 59 
14.2.3 Input Configuration 3 ............................................................................................................................. 59 
14.2.4 Input Configuration 4 ............................................................................................................................. 60 
14.3 Step 3 Output Configuration ............................................................................................ 61 
14.3.1 Output Configuration 1 .......................................................................................................................... 61 
14.3.2 Output Configuration 2 .......................................................................................................................... 61 
14.3.3 Output Configuration 3 .......................................................................................................................... 62 
14.3.4 Output Configuration 4 .......................................................................................................................... 63 
14.4 Step 4 Extra Configuration ............................................................................................... 64 
14.4.1 Extra Configuration 1 ............................................................................................................................. 64 
14.4.1.1 No extra capacity ...................................................................................................................................................64 
14.4.1.2 Extra capacity ........................................................................................................................................................64 
14.4.2 Extra Configuration 2 ............................................................................................................................. 65 
14.4.3 Extra Configuration 3 ............................................................................................................................. 65 

Technical User Guide 
 
DOL 35 BlueBox Converter 
14.5 Step 5 Finish ...................................................................................................................... 65 
14.6 Error message concerning connection error .................................................................. 66 
14.7  Front menu overview of inputs and outputs.............................................................. 66 
15  Main menus ........................................................................................................66 
15.1    DOL 35 setup ......................................................................................................... 66 
15.2    Alarm ...................................................................................................................... 66 
15.3    Adjust date and time .............................................................................................. 67 
15.4    Setup guide ............................................................................................................ 67 
TECHNICAL DATA ......................................................................................... 68 
1 Dimensioned sketch ...............................................................................................69 
 
   

Technical User Guide 7

DOL 35 BlueBox Converter

1 Product description

DOL 35 converts relay signals from third party climate controllers to DA 1700 LPC wall fans / BF 50 LPC wall

fan by means of the Dynamic MultiStep principal.

DOL 35 BlueBox

Extension box

Third party climate controller

Wall fan

DOL 35 converter Extension box

Third party climate controller

Outputs

Inputs

Extra

DA 1700

DOL 35 BlueBox

Extension box

Third party climate controller

BF 50

8 Technical User Guide

DOL 35 BlueBox Converter

2 Product survey

136634 DOL 35 BlueBox converter 1-24 inputs

This item number consists of a BlueBox converter and one

extension box.

Is used to convert up to 24 relays from third party controllers to

Dynamic MultiStep output to DA 1700-4/-5/-6 LPC wall fans or BF

50 LPC ON/OFF LE/ HF wall fans.

136639 DOL 35 BlueBox converter 25-43 inputs

This item number consists of a BlueBox converter and two

extension boxes.

Is used to convert up to 43 relays from third party controllers to

Dynamic MultiStep output to DA 1700-4/-5/-6 LPC wall fans or BF

50 LPC ON/OFF LE/HF wall fans.

130121 CAN bus cable 50 m

130125 CAN bus cable 100 m

130126 CAN bus cable 250 m

130122 CAN bus cable 500 m

For indoor use.

These cables must be used in connection with external units that use

CAN bus communication.

Used to connect CAN bus module in DOL 35 BlueBox and I/O

module in extension box (1-24).

The CAN bus cable is used if the DOL 35 BlueBox and extension

box cannot be placed side by side and at the same time there are

more than 19 inputs from third party controller.

The cable must not exceed 20 m.

Technical User Guide 9

DOL 35 BlueBox Converter

3 Third party climate controller requirements

Technical interface requirements for replacing existing fans and interfacing to DA 1700 / BF 50 via DOL

35.

Any third party controller/system is not by default supported by DOL 35 – following points must be considered

and validated, before it can be guaranteed that a specific third party system/controller is supported.

Third party controller requirements

• Third party controller must use relays to control fans (not variable speed control)

DOL 35 principle overview

DOL 35 detects the relays from 1 => max. number of inputs and maps this to Dynamic MultiStep.

HW interface requirements

• The relay contacts must be potential free (dry contact), as shown on

Figure 1 and must not be connected to 24 V, 115 V-AC or 230 V-AC.

• The relays must have the NO contacts connected to the terminal blocks, as

shown on Figure 1.

• Every relay contact must be electrically separated from other relay

contacts, as shown on Figure 1.

Figure 1

Existing fan requirements

• The DOL 35 converter supports 43 fan inputs at a maximum.

• The installed input fans can have a maximum of 4 different capacities.

Wall fan

DOL 35 converter

Extension box

Third party

climate controller

79F

80F

81F

82F

83F

84F

85F

86F

Stage 8

OFF

Stage 7

OFF

Stage 6

OFF

Stage 5

Stage 4

Stage 3

Stage 2

Stage 1

Ventilation

requirements

Temperature

in the house

Stage/relay

Ventilation

requirements

10 Technical User Guide

DOL 35 BlueBox Converter

• The capacity of the fans being replaced must be a minimum of 30,000 m3/h (17600 CFM) (DOL 35

will not allow DA 1700 / BF 50 to go below 50 % performance due to pressure stability must be

maintained).

DA 1700 requirements

• All installed wall fans must be of the same type. We do not support a mix of different types.

• The installed DA 1700 wall fans must be LPC wall fans (supported types DA 1700-4, DA 1700-5 or

DA 1700-6).

• The installed BF 50 wall fans must be LPC wall fans (supported types LE, HF with control method

variable ON/OFF).

Be aware of the following

• The DOL 35 converter will always have a minimum ON time of the DA 1700 / BF 50 wall fan of 30

seconds.

• Some third party controllers have surveillance on relay current to fans – these must be disabled.

• Adding ON/OFF fans will not give the amount of power saving pure LPC wall fans will give.

• The negative pressure provided by each size of the replaced fans must be known and recorded. This

information is mandatory during setup of the DA 1700 / BF 50 LPC wall fans when using the setup

wizard.

o Should the DOL 35 + DA 1700 / BF 50 LPC wall fans be used in a new house where no fans earlier

have been installed, it is recommended that all steps from the third party controller is defined to

30.000 m3/h (17600 CFM).

Principle drawing of legal setups, using DOL 35 and DA 1700 wall fans

If DA 1700-7 or DA 1700-8 ON/OFF fans are to be used, they must be connected to a third party controller.

DA 1700 LPC fan

(-4, -5 or -6)

DA 1700 ON/OFF

fan (-7 or -8)

DOL 35 converter

Extension box

Third party

climate controller

Technical User Guide 11

DOL 35 BlueBox Converter

Principle drawing of legal setups, using DOL 35 and BF 50 wall fans

If BF 50 ON/OFF and BF 50 AIR wall fans are to be used, they must be connected to a third party controller.

BF 50 LPC

ON/OFF

BF 50 ON/OFF /

BF 50 ON/OFF AIR

DOL 35 converter

Extension box

Third party

climate controller

12 Technical User Guide

DOL 35 BlueBox Converter

4 Mounting guide

4.1 Mounting of converter and extension boxes

1) Remove the number of knock-out pieces in the cabinet base needed for power, analogue signals and

outputs to the wall fans.

Remember to use M25 glands in order to obtain a tight cable connection.

2) Place the converter with the display (A) at eye level for the daily user.

3) Remember to allow for the following clearance around the cabinet:

• 43 cm (B) so that the front panel can be placed on top of the cabinet base during servicing.

• 10 cm (C) at the bottom.

• 5 cm (D) at the sides.

4) Remove knock-out pieces from the outside with a hammer and screwdriver.

5) Mount the enclosed black rubber sleeve (E) for a watertight connection between the cabinets.

6) Mount the converter and extension box using Ø5 mm screws according to the distance measurements

in the drawing.

7) The distance between the converter and the first extension box can be increased to a maximum of 20

meters if there is not enough room on the same wall. The two extension boxes must be placed next to

each other. See paragraph 5.3.3 or 5.3.4 for more details.

DOL 35 converter

Extension box 1 (1-24 inputs)

Extension box 2 (25-43 inputs)

Technical User Guide 13

DOL 35 BlueBox Converter

5 Installation guide

5.1 Electrical connection

Qualified personnel in accordance with the applicable national and international standard EN

60204-1 and any other EU standards that are applicable in Europe must perform installation,

servicing and troubleshooting of all electrical equipment.

The installation of a power supply isolator is required for each motor and power supply to

facilitate voltage-free work on the electrical equipment. SKOV A/S does not supply the power

supply isolator.

5.2 Setting the supply voltage on the power supply

Before you connect the supply voltage, it is important to set the voltage in the converter and extension

boxes so that it corresponds to the voltage level in the local house.

• 200/-230 V Leave the plug in (factory setting)

• 100-115 V Move the plug to 100-115 V

14 Technical User Guide

DOL 35 BlueBox Converter

5.3 Connection

5.3.1 Converter and extension box

1) Connect a wire from the A4 earth supply terminal in the converter to the A4 earth supply in extension

box 1.

2) Connect a wire from the A5 ground supply terminal in the converter to the A5 ground supply in

extension box 1.

3) Use the ribbon cable to connect the I/O modules*.

* For mounting the cable at a maximum distance of 20 metres. See paragraph 5.4.3 or 5.4.4.

DOL 35 converter

Extension box 1 (1-24 inputs)

Technical User Guide 15

DOL 35 BlueBox Converter

5.3.2 Converter and extension boxes

1) Connect a wire from the A4 earth supply terminal in the converter to the A4 earth supply in extension

box 1.

2) Connect a wire from the A4 earth supply terminal in extension box 1 to the A4 earth supply in

extension box 2.

3) Connect a wire from the A5 ground supply terminal in the converter to the A5 ground supply in

extension box 1.

4) Connect a wire from the A5 ground supply terminal in extension box 1 to the A5 ground supply in

extension box 2.

5) Connect a wire from the A6 +24V supply terminal in extension box 1 to the A6 +24V supply in

extension box 2.

6) Use the ribbon cable to connect the I/O modules*.

* For mounting the cable at a maximum distance of 20 metres. See paragraph 5.3.3 or 5.3.4.

DOL 35 converter

Extension box 1 (1-24 inputs)

Extension box 2 (25-43 inputs)

16 Technical User Guide

DOL 35 BlueBox Converter

5.3.3 Converter and extension box max. 20 metres

1) Connect a wire from the A4 earth supply terminal in the converter to the A4 earth supply in extension

box 1.

2) Connect a wire from the A5 ground supply terminal in the converter to the A5 ground supply in

extension box 1.

3) Use a maximum of 20 metres CAN bus cable to connect the CAN-Hi, CAN-Lo, CANGND supply

terminals of the CAN bus module to the HI, LO supply terminals of the I/O module and

4) connect a wire from the K54 + 24V supply terminal on the relay interface module to the + 24V (CAN)

supply on the I/O module in extension box 1.

DOL 35 converter

Extension box 1 (1-24 inputs)

Max. 20 metres CAN bus cable.

Only used if more than 19

inputs from third party

controller are required.

Technical User Guide 17

DOL 35 BlueBox Converter

5.3.4 Converter and extension boxes max. 20 metres

1) Connect a wire from the A4 earth supply terminal in the converter to the A4 earth supply in extension

box 1.

2) Connect a wire from the A4 earth supply terminal in extension box 1 to the A4 earth supply in

extension box 2.

3) Connect a wire from the A5 ground supply terminal in the converter to the A5 ground supply in

extension box 1.

4) Connect a wire from the A5 ground supply terminal in extension box 1 to the A5 ground supply in

extension box 2.

5) Connect a wire from the A6 +24V supply terminal in extension box 1 to the A6 +24V supply in

extension box 2.

6) Use a maximum of 20 metres CAN bus cable to connect the CAN-Hi, CAN-Lo, CANGND supply

terminals of the CAN bus module to the HI, LO supply terminals of the I/O module and

7) connect a wire from the K54 + 24V supply terminal on the relay interface module to the + 24V (CAN)

supply on the I/O module in extension box 1.

DOL 35 converter

Extension box 1 (1-24 inputs)

Extension box 2 (25-43 inputs)

Max. 20 metres CAN bus cable.

18 Technical User Guide

DOL 35 BlueBox Converter

5.4 Setting CAN addresses and CAN termination jumpers

Each I/O module must have a specific CAN address so that the controller can communicate with it. The

address of the individual module corresponds to the module number.

The modules are controlled via CAN bus communication. It is important that the CAN termination jumpers

are set correctly in order to achieve secure communication between the modules. On the module where

communication ends, the jumper must be ON.

This can be checked by measuring the resistance between CAN HI and CAN LO, BEFORE connecting to the

mains for the first time:

Measurement

Meaning

60 Ohm

Correct

> 100 Ohm

Termination missing

< 45 Ohm

Too many terminations

5.4.1 Converter and extension box

Figure 2: Setting CAN addresses and CAN termination jumpers

DOL 35 converter

Extension box 1 (1-24 inputs)

Technical User Guide 19

DOL 35 BlueBox Converter

5.4.2 Converter and two extension boxes

Figure 3: Setting CAN addresses and CAN termination jumpers

5.4.3 Converter and extension box max. 20 metres

Figure 4: Setting CAN Addresses and CAN Termination Jumpers max. 20 metres

Max. 20 metres CAN bus cable.

Only used if more than 19 inputs from

third party controller are required.

DOL 35 converter

Extension box 1 (1-24 inputs)

Extension box 2 (25-43 inputs)

DOL 35 converter

Extension box 1 (1-24 inputs)

20 Technical User Guide

DOL 35 BlueBox Converter

5.4.4 Converter and two extension boxes max. 20 metres

Figure 5: Setting CAN addresses and CAN termination jumpers max. 20 metres

Max. 20 metres CAN bus cable.

DOL 35 converter

Extension box 1 (1-24 inputs)

Extension box 2 (25-43 inputs)

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Skov DOL 35 converter Technical User Guide

Skov DOL 35 converter Technical User Guide

Skov DOL 35 converter Technical User Guide

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