Skov DOL 35 converter Technical User Guide

Type
Technical User Guide
2020.05.25 • 604635
DOL 35 BlueBox Converter
Technical User Guide
DOL 35 BlueBox Converter
Product and documentation changes
SKOV A/S reserves the right to modify this manual and the product described herein without prior notice. In
case of doubt, please contact SKOV A/S.
The date of change appears on the front and back pages of this manual.
In case of an operating error or improper use, ventilation systems can result in production
losses or cause loss of lives among animals.
SKOV A/S recommends that ventilation systems be mounted, operated and serviced only by
trained personnel and that a separate emergency opening unit and an alarm system be
installed as well as maintained and tested at regular intervals, according to SKOV A/S’
terms of sale and delivery.
Note
• All rights reserved SKOV A/S. No part of this manual may be reproduced in any manner whatsoever
without the express written permission from SKOV A/S.
• Every effort has been made to ensure the accuracy of the information contained in this manual.
SKOV A/S would appreciate being notified should any mistakes or imprecise information occur in
spite of this.
• Irrespective of the above, SKOV A/S shall not have any liability with respect to loss or damage
caused or alleged to be caused by reliance on any information contained herein.
• Copyright by SKOV A/S.
4 Technical User Guide
DOL 35 BlueBox Converter
1 PRODUCT DESCRIPTION ............................................................................... 7
2 PRODUCT SURVEY ......................................................................................... 8
3 THIRD PARTY CLIMATE CONTROLLER REQUIREMENTS ......................... 9
4 MOUNTING GUIDE ........................................................................................ 12
4.1 Mounting of converter and extension boxes ........................................................12
5 INSTALLATION GUIDE .................................................................................. 13
5.1 Electrical connection ..............................................................................................13
5.2 Setting the supply voltage on the power supply .................................................13
5.3 Connection ..............................................................................................................14
5.3.1 Converter and extension box ........................................................................................... 14
5.3.2 Converter and extension boxes ....................................................................................... 15
5.3.3 Converter and extension box max. 20 metres ................................................................ 16
5.3.4 Converter and extension boxes max. 20 metres ............................................................. 17
5.4 Setting CAN addresses and CAN termination jumpers .......................................18
5.4.1 Converter and extension box ........................................................................................... 18
5.4.2 Converter and two extension boxes ................................................................................ 19
5.4.3 Converter and extension box max. 20 metres ................................................................ 19
5.4.4 Converter and two extension boxes max. 20 metres ..................................................... 20
5.5 Jumper setting on I/O module ...............................................................................21
5.6 Cable Plans and Circuit Diagrams ........................................................................22
5.6.1 Colour code ....................................................................................................................... 22
5.6.2 Power supply isolator ....................................................................................................... 22
5.6.3 Letter codes ....................................................................................................................... 22
5.7 Winch motors active/ not active at power failure .................................................23
5.7.1 Active at power failure ...................................................................................................... 23
5.7.2 Not active at power failure ................................................................................................ 24
5.8 DA 1700 cable plan for converter and extension box ..........................................25
5.9 DA 1700 cable plan for converter and extension boxes ......................................25
5.10 BF 50 cable plan converter and extension boxes ................................................26
5.11 BF 50 cable plan converter and two extension boxes .........................................26
5.12 Letter codes for converter, extension boxes and third party climate controllers
27
5.13 Circuit diagram .......................................................................................................28
5.13.1 DOL 35 converter .............................................................................................................. 28
5.13.2 Extension box 1 ................................................................................................................ 29
5.13.3 Extension box 1 max. 20 m .............................................................................................. 30
Technical User Guide 5
DOL 35 BlueBox Converter
5.13.4 Extension box 2 ................................................................................................................ 31
5.13.5 Analogue signals to main module ................................................................................... 32
5.13.6 Analogue signals to I/O module 1 .................................................................................... 33
5.13.7 Analogue signals to I/O module 2 .................................................................................... 34
5.13.8 Analogue signals to I/O module 3 .................................................................................... 35
5.13.9 Analogue signals to I/O module 4 .................................................................................... 36
5.13.10 Relay input to relay interface 1 ........................................................................................ 37
5.13.11 Relay input to relay interface 2 ........................................................................................ 39
5.13.12 DA 1700 fan 1 .................................................................................................................... 41
5.13.13 DA 1700 fan 2 .................................................................................................................... 42
5.13.14 DA 1700 fan 3 .................................................................................................................... 43
5.13.15 DA 1700 fan 4 .................................................................................................................... 44
5.13.16 DA 1700 fan 5 .................................................................................................................... 45
5.13.17 DA 1700 fan 6 .................................................................................................................... 46
5.13.18 DA 1700 fan 7 .................................................................................................................... 47
5.13.19 DA 1700 fan 8 .................................................................................................................... 48
5.13.20 DA 1700 fan 9 .................................................................................................................... 49
5.13.21 DA 1700 fan 10 .................................................................................................................. 50
5.13.22 DA 1700 fan 11 .................................................................................................................. 51
5.13.23 DA 1700 fan 12 .................................................................................................................. 52
5.13.24 DA 1700 fan 13 .................................................................................................................. 53
5.13.25 DA 1700 fan 14 .................................................................................................................. 54
5.13.26 DA 1700 fan 15 .................................................................................................................. 55
5.13.27 DA 1700 fan 16 .................................................................................................................. 56
5.14 DOL 35 converter guide .........................................................................................57
5.14.1 Step 1 Start ........................................................................................................................ 58
5.14.2 Step 2 Input Configuration ............................................................................................... 59
5.14.2.1 Input Configuration 1 ............................................................................................................................. 59
5.14.2.2 Input Configuration 2 ............................................................................................................................. 59
5.14.2.3 Input Configuration 3 ............................................................................................................................. 59
5.14.2.4 Input Configuration 4 ............................................................................................................................. 60
5.14.3 Step 3 Output Configuration ............................................................................................ 61
5.14.3.1 Output Configuration 1 .......................................................................................................................... 61
5.14.3.2 Output Configuration 2 .......................................................................................................................... 61
5.14.3.3 Output Configuration 3 .......................................................................................................................... 62
5.14.3.4 Output Configuration 4 .......................................................................................................................... 63
5.14.4 Step 4 Extra Configuration ............................................................................................... 64
5.14.4.1 Extra Configuration 1 ............................................................................................................................. 64
5.14.4.1.1 No extra capacity ...................................................................................................................................................64
5.14.4.1.2 Extra capacity ........................................................................................................................................................64
5.14.4.2 Extra Configuration 2 ............................................................................................................................. 65
5.14.4.3 Extra Configuration 3 ............................................................................................................................. 65
6 Technical User Guide
DOL 35 BlueBox Converter
5.14.5 Step 5 Finish ...................................................................................................................... 65
5.14.6 Error message concerning connection error .................................................................. 66
5.14.7 Front menu overview of inputs and outputs.............................................................. 66
5.15 Main menus ........................................................................................................66
5.15.1 DOL 35 setup ......................................................................................................... 66
5.15.2 Alarm ...................................................................................................................... 66
5.15.3 Adjust date and time .............................................................................................. 67
5.15.4 Setup guide ............................................................................................................ 67
6 TECHNICAL DATA ......................................................................................... 68
6.1 Dimensioned sketch ...............................................................................................69
Technical User Guide 7
DOL 35 BlueBox Converter
1 Product description
DOL 35 converts relay signals from third party climate controllers to DA 1700 LPC wall fans / BF 50 LPC wall
fan by means of the Dynamic MultiStep principal.
DOL 35 BlueBox
Extension box
Wall fan
DOL 35 converter Extension box
Third party climate controller
Outputs
Inputs
Extra
DA 1700
DOL 35 BlueBox
Extension box
Third party climate controller
BF 50
8 Technical User Guide
DOL 35 BlueBox Converter
2 Product survey
136634 DOL 35 BlueBox converter 1-24 inputs
This item number consists of a BlueBox converter and one
extension box.
Is used to convert up to 24 relays from third party controllers to
Dynamic MultiStep output to DA 1700-4/-5/-6 LPC wall fans or BF
50 LPC ON/OFF LE/ HF wall fans.
136639 DOL 35 BlueBox converter 25-43 inputs
This item number consists of a BlueBox converter and two
extension boxes.
Is used to convert up to 43 relays from third party controllers to
Dynamic MultiStep output to DA 1700-4/-5/-6 LPC wall fans or BF
50 LPC ON/OFF LE/HF wall fans.
130121 CAN bus cable 50 m
130125 CAN bus cable 100 m
130126 CAN bus cable 250 m
130122 CAN bus cable 500 m
For indoor use.
These cables must be used in connection with external units that use
CAN bus communication.
Used to connect CAN bus module in DOL 35 BlueBox and I/O
module in extension box (1-24).
The CAN bus cable is used if the DOL 35 BlueBox and extension
box cannot be placed side by side and at the same time there are
more than 19 inputs from third party controller.
The cable must not exceed 20 m.
Technical User Guide 9
DOL 35 BlueBox Converter
3 Third party climate controller requirements
Technical interface requirements for replacing existing fans and interfacing to DA 1700 / BF 50 via DOL
35.
Any third party controller/system is not by default supported by DOL 35 – following points must be considered
and validated, before it can be guaranteed that a specific third party system/controller is supported.
Third party controller requirements
• Third party controller must use relays to control fans (not variable speed control)
DOL 35 principle overview
DOL 35 detects the relays from 1 => max. number of inputs and maps this to Dynamic MultiStep.
HW interface requirements
• The relay contacts must be potential free (dry contact), as shown on
Figure 1 and must not be connected to 24 V, 115 V-AC or 230 V-AC.
• The relays must have the NO contacts connected to the terminal blocks, as
shown on Figure 1.
• Every relay contact must be electrically separated from other relay
contacts, as shown on Figure 1.
Figure 1
Existing fan requirements
• The DOL 35 converter supports 43 fan inputs at a maximum.
• The installed input fans can have a maximum of 4 different capacities.
Wall fan
DOL 35 converter
Extension box
Third party
climate controller
79F
80F
81F
82F
83F
84F
85F
86F
Stage 8
OFF
Stage 7
OFF
Stage 6
OFF
Stage 5
ON
Stage 4
ON
Stage 3
ON
Stage 2
ON
Stage 1
ON
Ventilation
requirements
Temperature
in the house
Stage/relay
s
Ventilation
requirements
10 Technical User Guide
DOL 35 BlueBox Converter
• The capacity of the fans being replaced must be a minimum of 30,000 m3/h (17600 CFM) (DOL 35
will not allow DA 1700 / BF 50 to go below 50 % performance due to pressure stability must be
maintained).
DA 1700 requirements
• All installed wall fans must be of the same type. We do not support a mix of different types.
• The installed DA 1700 wall fans must be LPC wall fans (supported types DA 1700-4, DA 1700-5 or
DA 1700-6).
• The installed BF 50 wall fans must be LPC wall fans (supported types LE, HF with control method
variable ON/OFF).
Be aware of the following
• The DOL 35 converter will always have a minimum ON time of the DA 1700 / BF 50 wall fan of 30
seconds.
• Some third party controllers have surveillance on relay current to fans – these must be disabled.
• Adding ON/OFF fans will not give the amount of power saving pure LPC wall fans will give.
• The negative pressure provided by each size of the replaced fans must be known and recorded. This
information is mandatory during setup of the DA 1700 / BF 50 LPC wall fans when using the setup
wizard.
o Should the DOL 35 + DA 1700 / BF 50 LPC wall fans be used in a new house where no fans earlier
have been installed, it is recommended that all steps from the third party controller is defined to
30.000 m3/h (17600 CFM).
Principle drawing of legal setups, using DOL 35 and DA 1700 wall fans
If DA 1700-7 or DA 1700-8 ON/OFF fans are to be used, they must be connected to a third party controller.
DA 1700 LPC fan
(-4, -5 or -6)
DA 1700 ON/OFF
fan (-7 or -8)
DOL 35 converter
Extension box
Third party
climate controller
Technical User Guide 11
DOL 35 BlueBox Converter
Principle drawing of legal setups, using DOL 35 and BF 50 wall fans
If BF 50 ON/OFF and BF 50 AIR wall fans are to be used, they must be connected to a third party controller.
BF 50 LPC
ON/OFF
BF 50 ON/OFF /
BF 50 ON/OFF AIR
DOL 35 converter
Extension box
Third party
climate controller
12 Technical User Guide
DOL 35 BlueBox Converter
4 Mounting guide
4.1 Mounting of converter and extension boxes
1) Remove the number of knock-out pieces in the cabinet base needed for power, analogue signals and
outputs to the wall fans.
Remember to use M25 glands in order to obtain a tight cable connection.
2) Place the converter with the display (A) at eye level for the daily user.
3) Remember to allow for the following clearance around the cabinet:
• 43 cm (B) so that the front panel can be placed on top of the cabinet base during servicing.
• 10 cm (C) at the bottom.
• 5 cm (D) at the sides.
4) Remove knock-out pieces from the outside with a hammer and screwdriver.
5) Mount the enclosed black rubber sleeve (E) for a watertight connection between the cabinets.
6) Mount the converter and extension box using Ø5 mm screws according to the distance measurements
in the drawing.
7) The distance between the converter and the first extension box can be increased to a maximum of 20
meters if there is not enough room on the same wall. The two extension boxes must be placed next to
each other. See paragraph 5.3.3 or 5.3.4 for more details.
DOL 35 converter
Extension box 1 (1-24 inputs)
Extension box 2 (25-43 inputs)
Technical User Guide 13
DOL 35 BlueBox Converter
5 Installation guide
5.1 Electrical connection
Qualified personnel in accordance with the applicable national and international standard EN
60204-1 and any other EU standards that are applicable in Europe must perform installation,
servicing and troubleshooting of all electrical equipment.
The installation of a power supply isolator is required for each motor and power supply to
facilitate voltage-free work on the electrical equipment. SKOV A/S does not supply the power
supply isolator.
5.2 Setting the supply voltage on the power supply
Before you connect the supply voltage, it is important to set the voltage in the converter and extension
boxes so that it corresponds to the voltage level in the local house.
• 200/-230 V Leave the plug in (factory setting)
• 100-115 V Move the plug to 100-115 V
14 Technical User Guide
DOL 35 BlueBox Converter
5.3 Connection
5.3.1 Converter and extension box
1) Connect a wire from the A4 earth supply terminal in the converter to the A4 earth supply in extension
box 1.
2) Connect a wire from the A5 ground supply terminal in the converter to the A5 ground supply in
extension box 1.
3) Use the ribbon cable to connect the I/O modules*.
* For mounting the cable at a maximum distance of 20 metres. See paragraph 5.4.3 or 5.4.4.
DOL 35 converter
Extension box 1 (1-24 inputs)
Technical User Guide 15
DOL 35 BlueBox Converter
5.3.2 Converter and extension boxes
1) Connect a wire from the A4 earth supply terminal in the converter to the A4 earth supply in extension
box 1.
2) Connect a wire from the A4 earth supply terminal in extension box 1 to the A4 earth supply in
extension box 2.
3) Connect a wire from the A5 ground supply terminal in the converter to the A5 ground supply in
extension box 1.
4) Connect a wire from the A5 ground supply terminal in extension box 1 to the A5 ground supply in
extension box 2.
5) Connect a wire from the A6 +24V supply terminal in extension box 1 to the A6 +24V supply in
extension box 2.
6) Use the ribbon cable to connect the I/O modules*.
* For mounting the cable at a maximum distance of 20 metres. See paragraph 5.3.3 or 5.3.4.
DOL 35 converter
Extension box 1 (1-24 inputs)
Extension box 2 (25-43 inputs)
16 Technical User Guide
DOL 35 BlueBox Converter
5.3.3 Converter and extension box max. 20 metres
1) Connect a wire from the A4 earth supply terminal in the converter to the A4 earth supply in extension
box 1.
2) Connect a wire from the A5 ground supply terminal in the converter to the A5 ground supply in
extension box 1.
3) Use a maximum of 20 metres CAN bus cable to connect the CAN-Hi, CAN-Lo, CANGND supply
terminals of the CAN bus module to the HI, LO supply terminals of the I/O module and
4) connect a wire from the K54 + 24V supply terminal on the relay interface module to the + 24V (CAN)
supply on the I/O module in extension box 1.
DOL 35 converter
Extension box 1 (1-24 inputs)
Max. 20 metres CAN bus cable.
Only used if more than 19
inputs from third party
controller are required.
Technical User Guide 17
DOL 35 BlueBox Converter
5.3.4 Converter and extension boxes max. 20 metres
1) Connect a wire from the A4 earth supply terminal in the converter to the A4 earth supply in extension
box 1.
2) Connect a wire from the A4 earth supply terminal in extension box 1 to the A4 earth supply in
extension box 2.
3) Connect a wire from the A5 ground supply terminal in the converter to the A5 ground supply in
extension box 1.
4) Connect a wire from the A5 ground supply terminal in extension box 1 to the A5 ground supply in
extension box 2.
5) Connect a wire from the A6 +24V supply terminal in extension box 1 to the A6 +24V supply in
extension box 2.
6) Use a maximum of 20 metres CAN bus cable to connect the CAN-Hi, CAN-Lo, CANGND supply
terminals of the CAN bus module to the HI, LO supply terminals of the I/O module and
7) connect a wire from the K54 + 24V supply terminal on the relay interface module to the + 24V (CAN)
supply on the I/O module in extension box 1.
DOL 35 converter
Extension box 1 (1-24 inputs)
Extension box 2 (25-43 inputs)
Max. 20 metres CAN bus cable.
18 Technical User Guide
DOL 35 BlueBox Converter
5.4 Setting CAN addresses and CAN termination jumpers
Each I/O module must have a specific CAN address so that the controller can communicate with it. The
address of the individual module corresponds to the module number.
The modules are controlled via CAN bus communication. It is important that the CAN termination jumpers
are set correctly in order to achieve secure communication between the modules. On the module where
communication ends, the jumper must be ON.
This can be checked by measuring the resistance between CAN HI and CAN LO, BEFORE connecting to the
mains for the first time:
Measurement
Meaning
60 Ohm
Correct
> 100 Ohm
Termination missing
< 45 Ohm
Too many terminations
5.4.1 Converter and extension box
Figure 2: Setting CAN addresses and CAN termination jumpers
DOL 35 converter
Extension box 1 (1-24 inputs)
Technical User Guide 19
DOL 35 BlueBox Converter
5.4.2 Converter and two extension boxes
Figure 3: Setting CAN addresses and CAN termination jumpers
5.4.3 Converter and extension box max. 20 metres
Figure 4: Setting CAN Addresses and CAN Termination Jumpers max. 20 metres
Max. 20 metres CAN bus cable.
Only used if more than 19 inputs from
third party controller are required.
DOL 35 converter
Extension box 1 (1-24 inputs)
Extension box 2 (25-43 inputs)
DOL 35 converter
Extension box 1 (1-24 inputs)
20 Technical User Guide
DOL 35 BlueBox Converter
5.4.4 Converter and two extension boxes max. 20 metres
Figure 5: Setting CAN addresses and CAN termination jumpers max. 20 metres
Max. 20 metres CAN bus cable.
DOL 35 converter
Extension box 1 (1-24 inputs)
Extension box 2 (25-43 inputs)
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Skov DOL 35 converter Technical User Guide

Type
Technical User Guide

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