WAGO EPSITRON 787-1668 Series User manual

Pos: 2 /Dokumentation allgemein/Einband/Einband Handbuch - Deckbl at t oh ne V aria nt enfel d (S ta ndar d) @ 9 \mod_1285229289866_0.docx @ 64941 @ @ 1

Manual

EPSITRON

®

Electronic Circuit Breaker

787-1668(/xxxx-xxxx)

24 VDC, 8 × 2 … 10 A

Version 1.1.0

Pos: 3 /A lle Ser ien ( All ge mein e M odul e)/ Hin weis e z ur D oku men tati on/I mpr ess um für Sta ndar dh and büch er - al lg. A ngabe n, Ansc hrifte n, Telef onn ummer n und E-Mai l-A dresse n @ 3\mod_1219151118203_21.docx @ 21060 @ @ 1

2 EPSITRON®

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27

D-32423 Minden

Phone: +49 (0) 571/8 87 – 0

Fax: +49 (0) 571/8 87 – 1 69

E-Mail: [email protected]

Web: http://www.wago.com

Technical Support

Phone: +49 (0) 571/8 87 – 5 55

Fax: +49 (0) 571/8 87 – 85 55

E-Mail: [email protected]

Every conceivable measure has been taken to ensure the accuracy and

completeness of this documentation. However, as errors can never be fully

excluded, we always appreciate any information or suggestions for improving the

documentation.

E-Mail: [email protected]

We wish to point out that the software and hardware terms as well as the

trademarks of companies used and/or mentioned in the present manual are

generally protected by trademark or patent.

=== Ende der Lis te f ür T e xtmar ke Ei nb and _vor ne = ==

EPSITRON® Table of Contents 3

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 5 /D ok ument ati on al lg em ein/V erz eic hni sse /Inh alts ver zei chni s - Ü bersc hrift oG und Ver zeich nis @ 3\mod_1219151230875_21.docx @ 21063 @ @ 1

Table of Contents

Table of Contents ................................................................................................... 3

1 Notes about this Documentation ................................................................. 5

1.1 Validity of this Documentation ................................................................. 5

1.2 Copyright ................................................................................................... 5

1.3 Symbols ..................................................................................................... 6

1.4 Number Notation ....................................................................................... 8

1.5 Font Conventions ...................................................................................... 8

2 Important Notes ........................................................................................... 9

2.1 Legal Bases ............................................................................................... 9

2.1.1 Subject to Changes ............................................................................... 9

2.1.2 Personnel Qualifications ....................................................................... 9

2.1.3 Use of the 787 Series in Compliance with Underlying Provisions ...... 9

2.1.4 Technical Condition of Specified Devices ......................................... 10

2.2 Safety Advice (Precautions) .................................................................... 11

3 Device Description ..................................................................................... 13

3.1 View ........................................................................................................ 14

3.2 Connectors ............................................................................................... 15

3.2.1 Power supply ...................................................................................... 15

3.2.2 Fuse-Protected Outputs ...................................................................... 16

3.2.3 Control and Signaling Contacts .......................................................... 16

3.3 Display Elements .................................................................................... 17

3.4 Operating Elements ................................................................................. 18

3.4.1 Buttons ................................................................................................ 18

3.4.2 Rotary Switch ..................................................................................... 19

3.5 Technical Data ........................................................................................ 20

3.5.1 Device Data ........................................................................................ 20

3.5.2 Technical Data for "Input" ................................................................. 21

3.5.3 Technical Data for "Output" ............................................................... 22

3.5.4 Technical Data for "Ambient conditions" .......................................... 23

3.5.5 Technical Data for "Signaling" .......................................................... 23

3.6 Approvals ................................................................................................ 24

3.7 Standards and Guidelines ........................................................................ 25

4 Mounting ..................................................................................................... 26

4.1 Mounting ................................................................................................. 26

4.2 Mounting the Device on the DIN 35 Rail ............................................... 26

4.3 Removing the Device from the DIN 35 Rail .......................................... 27

5 Connect Devices ......................................................................................... 28

5.1 Connection Example ............................................................................... 28

6 Function Description ................................................................................. 29

6.1 Undervoltage and Overvoltage Detection ............................................... 29

6.2 Trip Curves .............................................................................................. 29

6.2.1 Trip Curve for the 10 A Circuit Breaker 787-1668 ............................ 29

6.2.2 Trip Curve for the 6 A Circuit Breaker 787-1668/0106-0000 ........... 30

4 Table of Contents EPSITRON®

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

6.2.3 Trip Curve for the 6 A Circuit Breaker with Active Current Limitation

787-1668/0006-1000 .......................................................................... 30

6.2.3.1 Response of the Electronic Circuit Breaker with Active Current

Limitation ...................................................................................... 31

6.2.3.1.1 Response 1: Over-current present that is greater than Threshold

3 ................................................................................................. 32

6.2.3.1.2 Response 2: Over-current present that is greater than Threshold

1, but less than Threshold 2 ...................................................... 32

6.2.3.1.3 Response 3: Over-current present that is greater than the

nominal current, but less than Threshold 1 ............................... 32

6.2.3.2 Selective immediate deactivation .................................................. 32

6.3 Activating Capacitive Loads ................................................................... 33

6.3.1 Reference Values for 787-1668 and 787-1668/0106-0000 ................ 33

6.3.2 Reference Values for 787-1668/0006-1000 ....................................... 33

6.4 Operating Statuses, Signaling, Reactions ................................................ 34

6.5 ON Delay for Specific Channels ............................................................. 36

6.6 Control Input S1 ...................................................................................... 37

6.6.1 Re-activating Tripped Channels ......................................................... 37

6.6.2 Specific Activation and De-activation of Non-Tripped Output

Channels ............................................................................................. 38

6.7 Signal Output S2 ..................................................................................... 42

6.8 Functioning of Communication between Control Input S1 and Signal

Output S2 ................................................................................................ 44

6.9 Signal Output S3 ..................................................................................... 45

List of Figures ...................................................................................................... 46

List of Tables ........................................................................................................ 47

=== Ende der Lis te f ür T e xtmar ke V erz eic hnis _vor ne == =

EPSITRON® Notes about this Documentation 5

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 7 /A lle Ser ien ( All ge mein e M odul e)/ Über sc hrif ten für all e Ser ie n/Hi nwei s z ur D oku men ta tion/ Hin weis e z ur D o kume ntati on - Ü b ersc hri ft 1 @ 4 \mod_1237987661750_21.docx @ 29029 @ 1 @ 1

1 Notes about this Documentation

Pos: 8 /A lle Ser ien ( All ge mein e M odul e)/ Hin weis e z ur D oku men tati on/H i nweis e/Hi n weis : D okum ent atio n a ufbe wahr e n @ 4 \mod_1237987339812_21. doc x @ 2 902 6 @ @ 1

Keep this documentation!

The operating instructions are part of the product and shall be kept for the entire

lifetime of the device. They shall be transferred to each subsequent owner or user

of the device. Care must also be taken to ensure that any supplement to these

instructions are included, if applicable.

Pos: 9 /A lle Ser ien ( All ge mein e M odul e)/ Über sc hrif ten für all e Ser ie n/Hi nwei s z ur D oku men ta tion/ Gül tig kei tsber ei ch - Ü bersc hrift 2 @ 12\mod_1338912448776_21. docx @ 96469 @ 2 @ 1

1.1 Validity of this Documentation

Pos: 10 /S eri e 7 87 ( EPS ITR ON)/H i nwei se zur D o kume ntati on /Gül tig keit sb ereic h/ Gül tig keit D o kume ntati on El ektr onisc h er S chutz sc halt er 7 87- 16xx @ 13\mod_1342442188427_21.docx @ 100350 @ @ 1

This documentation applies to the electronic circuit breaker 787-1668 and the

versions listed in the following table.

Pos: 11 /Serie 787 (EPS ITRON) /Hi nweis e zur Do kument ation /Vari antenl iste n/Vari ante nlist e Elektr onisc her Sch utzsc halt er 787-1668 @ 17\mod_1385394669703_21.docx @ 138295 @ @ 1

Table 1: Versions

Item No./Version

Description

787-1668/0106-0000

Electronic Circuit Breaker

24 V DC, 8×6 A

787-1668/0006-1000

Electronic Circuit Breaker

24 V DC, 8×6 A,

with Active Current Limitation

Pos: 12 .1 /All e Seri en (Allgemei ne Module)/Hinweise zur Dokumentation/Urheberschutz ausführlich @ 4\mod_1235565145234_21.docx @ 27691 @ 2 @ 1

1.2 Copyright

This Manual, including all figures and illustrations, is copyright-protected. Any

further use of this Manual by third parties that violate pertinent copyright

provisions is prohibited. Reproduction, translation, electronic and phototechnical

filing/archiving (e.g., photocopying) as well as any amendments require the

written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.

Non-observance will involve the right to assert damage claims.

Pos: 12.2 /Dokumentation allgemein/Glieder ungselemente/---Seit en wechs el--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1

6 Notes about this Documentation EPSITRON®

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 12.3 /All e Seri en ( All ge meine Mo dul e)/Ü bers chr ift en f ür alle S erie n/Hi nwei s z ur D ok ume ntati on /Sym bol e - Ü bers chri ft 2 @ 13\mod_1351068042408_21.docx @ 105270 @ 2 @ 1

1.3 Symbols

Pos: 12 .4.1 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und sonstige Hinweise/Gefahr/Gefahr: _Warnung vor Personenschäden allgemein_ - Erl äuter ung @ 13 \mod_1343309450020_21.docx @ 101029 @ @ 1

Personal Injury!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

Pos: 12 .4.2 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und sonsti ge Hinw eise/ Gefa hr/Gef ahr: _ Warnu ng vor Per son enschä den durc h elek trisc hen Str om_ - Erläuterung @ 13\mod_1343309694914_21.docx @ 101030 @ @ 1

Personal Injury Caused by Electric Current!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

Pos: 12 .4.3 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und so nsti ge H inw eis e/W arn ung/ War nung : _ War nu ng vor P erso nensc h äde n allg em ei n_ - Erläuterung @ 13\mod_1343309877041_21.docx @ 101035 @ @ 1

Personal Injury!

Indicates a moderate-risk, potentially hazardous situation which, if not avoided,

could result in death or serious injury.

Pos: 12 .4.4 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und so nsti ge H inw eis e/V orsic ht /Vor sic ht: _War nu ng vor P ers one nsc häde n al lg emei n_ - Erläuterung @ 13\mod_1343310028762_21.docx @ 101038 @ @ 1

Personal Injury!

Indicates a low-risk, potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

Pos: 12 .4.5 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und sonstige Hinweise/Achtung/Achtung: _War nung vor Sachschäden allgemein_ - Erläut erung @ 13\mod_1343310134623_21.docx @ 101041 @ @ 1

Damage to Property!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

Pos: 12 .4.6 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und sonstige Hinweise/Achtung/Achtung: _War nung vor Sachschäden durc h elektrostatische Aufladung_ - Erläuterung @ 13\mod_1343310227702_21.docx @ 101044 @ @ 1

Damage to Property Caused by Electrostatic Discharge (ESD)!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

Pos: 12 .4.7 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und sonstige Hinweise/Hinweis/Hinweis: _Wichtiger Hinweis allgemein_ - Erläuterung @ 13\mod_1343310326906_21.docx @ 101047 @ @ 1

Important Note!

Indicates a potential malfunction which, if not avoided, however, will not result in

damage to property.

Pos: 12 .4.8 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und so nsti ge H inw eis e/I nfor mat ion/ Inf or matio n: _W eiter e Inf or mati on allg emei n_ - Erl äuter ung @ 13 \mod_1343310439814_21.docx @ 101051 @ @ 1

EPSITRON® Notes about this Documentation 7

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Additional Information:

Refers to additional information which is not an integral part of this

documentation (e.g., the Internet).

Pos: 12.5 /Dokumentation allgemein/Glieder ungselemente/---Seit en wechs el--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1

8 Notes about this Documentation EPSITRON®

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 12 .6 /All e Seri en (Allg emeine Modul e)/Hi nweis e zur Do kument ation /Zahl ensy steme @ 3\ mod_1221059454015_21.docx @ 21711 @ 2 @ 1

1.4 Number Notation

Table 2: Number notation

Number code

Example

Note

Decimal

100

Normal notation

Hexadecimal

0x64

C notation

Binary

'100'

'0110.0100'

In quotation marks, nibble separated with

dots (.)

Pos: 12 .7 /All e Seri en (Allg emeine Modul e)/Hi nweis e zur Do kument ation /Schr iftko nventi one n @ 3\mod_1221059521437_21.docx @ 21714 @ 2 @ 1

1.5 Font Conventions

Table 3: Font conventions

Font type

Indicates

italic

Names of paths and data files are marked in italic-type.

e.g.: C:\Programme\WAGO-I/O-CHECK

Menu

Menu items are marked in bold letters.

e.g.: Save

>

A greater-than sign between two names means the selection of a

menu item from a menu.

e.g.: File > New

Input

Designation of input or optional fields are marked in bold letters,

e.g.: Start of measurement range

“Value”

Input or selective values are marked in inverted commas.

e.g.: Enter the value “4 mA” under Start of measurement range.

[Button]

Pushbuttons in dialog boxes are marked with bold letters in square

brackets.

e.g.: [Input]

[Key]

Keys are marked with bold letters in square brackets.

e.g.: [F5]

Pos: 13 /Doku ment ation all gemei n/Gli eder ungsel eme nte/---Seit en wechs el--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1

EPSITRON® Important Notes 9

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 14 /Alle Ser ien (Al lge meine Mo dule)/ Über schrif ten für alle Ser ien/ Wichti ge Erlä uteru ngen/ Wichtige Erläuterungen - Übersc hrift 1 @ 4\mod_1241428899156_21.docx @ 32170 @ 1 @ 1

2 Important Notes

Pos: 15.1 /All e Seri en ( All ge meine Mo dul e)/ Wic htig e Er läut eru nge n/ Einl eitu ng Wic htig e Er läut eru nge n @ 3\mod_1221059818031_21.docx @ 21717 @ @ 1

This section includes an overall summary of the most important safety

requirements and notes that are mentioned in each individual section. To protect

your health and prevent damage to devices as well, it is imperative to read and

carefully follow the safety guidelines.

Pos: 15.2 /All e Seri en ( All ge meine Mo dul e)/Ü bers chr ift en f ür alle S erie n/Wi chti ge Erl äuter u ngen /Re chtl ich e Gr undl ag en - Ü bers chr ift 2 @ 3\mod_1221060626343_21.doc x @ 21726 @ 2 @ 1

2.1 Legal Bases

Pos: 15.3 /All e Seri en ( All ge meine Mo dul e)/ Wic htig e Erläuterungen/Änderungsvorbehalt - Über schr ift 3 u nd I n halt @ 3\ mod_1221060036484_21.docx @ 21720 @ 3 @ 1

2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any

alterations or modifications that serve to increase the efficiency of technical

progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from

the granting of patents or from the legal protection of utility patents. Third-party

products are always mentioned without any reference to patent rights. Thus, the

existence of such rights cannot be excluded.

Pos: 15.4 /S erie 78 7 (E PSI TRON )/ Wic htig e Er läut eru nge n/P ers onalq ual ifi kati on 787- xxxx @ 11\mod_1317113061338_21.docx @ 79692 @ 3 @ 1

2.1.2 Personnel Qualifications

All sequences implemented on 787 Series devices may only be carried out by

electrical specialists with sufficient knowledge in automation. The specialists

must be familiar with the current norms and guidelines for the devices and

automated environments.

Pos: 15.5 /Serie 787 (EPSITRON)/Wichtige Erläuterungen/ Bestimmungsgemäße Verwendung 787- xxxx @ 11\mod_1317113060572_21.doc x @ 79688 @ 3 @ 1

2.1.3 Use of the 787 Series in Compliance with Underlying

Provisions

The EPSITRON

®

787 Series power supply system provides direct current to

electric or electronic devices, such as industrial control systems or display,

communication and measuring devices.

The devices have been developed for use in an environment that meets the IP20

protection class criteria. Protection against finger injury and solid impurities up to

12.5 mm diameter is assured; protection against water damage is not ensured.

Unless otherwise specified, operation of the components in wet and dusty

environments is prohibited.

The devices are designed for installation in an enclosure. Under no circumstances

may they be used in control systems for planes or nuclear facilities, as any

malfunction in these applications could result in severe injuries or risk of death.

Pos: 15.6 /Dokumentation allgemein/Glieder ungselemente/---Seit en wechs el--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1

10 Important Notes EPSITRON®

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 15.7 /All e Seri en ( All ge meine Mo dul e)/ Wic htig e Er läut eru nge n/T ec hnisc her Zus tan d d er G erät e - Ü bersc hrift 3 und Inh alt @ 3\mod_1221060446109_21.docx @ 21723 @ 3 @ 1

2.1.4 Technical Condition of Specified Devices

The components to be supplied Ex Works, are equipped with hardware and

software configurations, which meet the individual application requirements.

WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in

case of changes in hardware or software as well as to non-compliant usage of

components.

Please send your request for modified and new hardware or software

configurations directly to WAGO Kontakttechnik GmbH & Co. KG.

Pos: 15.8 /Dokumentation allgemein/Glieder ungselemente/---Seit en wechs el--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1

EPSITRON® Important Notes 11

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 15 .9 /All e Seri en (Allg emeine Modul e)/Ü berschr ifte n für alle S erie n/Wich tige Er läuter ung en/Sic herh eitshi nweis e - Übers chri ft 2 @ 6\mod_1260180299987_21.docx @ 46724 @ 2 @ 1

2.2 Safety Advice (Precautions)

Pos: 15.1 0 / Alle Ser ie n (All ge mein e M odul e) /Wic hti ge Erlä ut erung en/ Sic her heits - un d so nsti ge Hin weis e/Ei nl eit ung Sic her heits hi nwei se H ar dwar e @ 6\mod_1260180170493_21.docx @ 46720 @ @ 1

For installing and operating purposes of the relevant device to your system the

following safety precautions shall be observed:

Pos: 15.1 1 / Alle Ser ie n (All ge mein e M odul e) /Wic hti ge Erlä ut erung en/ Sic her heits - un d so nsti ge Hin weis e/G ef ahr/ Gef ahr: Nic ht an G erät en unt er S pann ung ar bei ten! @ 6\mod_1260180365327_21.docx @ 46727 @ @ 1

Do not work on components while energized!

All power sources to the device shall be switched off prior to performing any

installation, repair or maintenance work.

Pos: 15 .12 /S erie 787 ( EPSITR ON)/ Wich tige Er läuter unge n/Sic herhei ts- un d so nsti ge Hin weis e/G efa hr/G ef ahr: Ei nba u 78 7-x xxx n ur i n G ehä usen , Sc hr änke n od er elek tri sche n B etri ebsr ä umen! @ 11\ mod_1317113246230_21.docx @ 79696 @ @ 1

Installation only in appropriate housings, cabinets or in electrical operation

rooms!

Always install devices of the 787 Series in enclosures, cabinets or electrical

equipment rooms which can be closed and locked. Ensure that access to this

equipment/these rooms is possible only by authorized specialists with the

appropriate key or tools.

Pos: 15 .13 /S erie 787 ( EPSITR ON)/ Wich tige Er läuter unge n/Sic herhei ts- un d so nsti ge Hin weis e/G efa hr/G ef ahr: Ger äte nic ht in St eu erung s anlag en ver wend en! @ 13\ mod_1346400862576_21.docx @ 102180 @ @ 1

Do not use these devices in control systems for planes, trains or nuclear

facilities!

Never use these devices in control systems for planes, trains or nuclear facilities,

as any malfunction in these applications can result in severe injuries or risk of

death!

Pos: 15.1 4 / Alle Ser ie n (All ge mein e M odul e) /Wic hti ge Erlä ut erung en/ Sic her heits - un d so nsti ge Hin weis e/G ef ahr/ Gef ahr: Un fall ver hüt ungs vors chr ift en b eac hte n! @ 6\mod_1260180657000_21.doc x @ 46735 @ @ 1

Pos: 15.1 5 / Alle Ser ie n (All ge mein e M odul e) /Wic hti ge Erlä ut erung en/ Sic her heits - un d so nsti ge Hin weis e/G ef ahr/ Gef ahr: Auf nor mg erec hte n A nschl us s ac ht en! @ 6\ mod_1260180753479_ 21. doc x @ 46 739 @ @ 1

Pos: 15 .16 /S erie 787 ( EPSITR ON)/ Wich tige Er läuter unge n/Sic herhei ts- un d sonsti ge Hin weis e/Ach tung/A chtu ng: Vers orgung ssp annung bei def ekte m Gerät a bschalt en! @ 13\mod_1346401405605_21.docx @ 102187 @ @ 1

Switch off power supply to defective device!

Switch off power supply to the device immediately if the device malfunctions or

is damaged! Control systems connected to the device may also be damaged!

Return the defective device directly to WAGO.

Pos: 15 .17 /S erie 787 ( EPSITR ON)/ Wich tige Er läuter unge n/Sic herhei ts- un d sonsti ge Hin weis e/Ach tung/A chtu ng: Fed erleis ten nic ht unter Last st ecken oder zi ehe n! @ 18\ mod_1392900217463_21.docx @ 145941 @ @ 1

Do not plug in or disconnect the female connector while a load is applied!

Only plug in or disconnect the female connectors when the device is not live!

Failure to observe this can result in damage to the contacts due to arcing!

Pos: 15 .18 /S erie 787 ( EPSITR ON)/ Wich tige Er läuter unge n/Sic herhei ts- un d so nsti ge Hin weis e/A ch tung /Ac htu ng: F ed erlei ste n bi s z um Ansc hlag in di e Sti ftl eist en s tec ke n! @ 18\mod_1392902889021_21.doc x @ 145944 @ @ 1

Plug the female connectors all the way into the male connectors!

Always plug the female connectors all the way in to the male connectors. This

ensures proper contact at all times.

Pos: 15 .19 /S erie 787 ( EPSITR ON)/ Wich tige Er läuter unge n/Sic herhei ts- un d sonstige Hinweise/Achtung/Achtung: Freischwi ngende Leiterenden durch eine geeignete Zugentlastung abfangen! @ 18\mod_1392904262758_21.docx @ 146008 @ @ 1

12 Important Notes EPSITRON®

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Attach the free ends of the conductors using a strain relief device!

Provide appropriate strain relief means to attach and cap any free ends of the

conductors. Female connectors can be pulled out of the male connectors by high

vibration levels or shock impacts.

Pos: 15.2 0 / Alle Ser ie n (All ge mein e M odul e) /Wic hti ge Erlä ut erung en/ Sic her heits - und sonstige Hinweise/Achtung/Achtung: Geräte vor kriechenden und isolierenden Stoffen schützen! @ 6\mod_1260181036216_21.docx @ 46747 @ @ 1

Protect the components against materials having seeping and insulating

properties!

The components are not resistant to materials having seeping and insulating

properties such as: aerosols, silicones and triglycerides (found in some hand

creams). If you cannot exclude that such materials will appear in the component

environment, then install the components in an enclosure being resistant to the

above-mentioned materials. Clean tools and materials are imperative for handling

devices/modules.

Pos: 15 .21 / Alle Ser ie n (All ge mein e M odul e) /Wic hti ge Erlä ut erung en/ Sic her heits - un d so nsti ge Hin weis e/A cht ung /Ac htu ng: R ei nigu ng n ur mit zul ässig en M at eri alie n! @ 6\mod_1260181203293_21.docx @ 46751 @ @ 1

Cleaning only with permitted materials!

Clean soiled contacts using oil-free compressed air or with ethyl alcohol and

leather cloths.

Pos: 15.2 2 / Alle Ser ie n (All ge mein e M odul e) /Wic hti ge Erlä ut erung en/ Sic her heits - und sonstige Hinweise/Achtung/Achtung: Kein Kontaktspray verwenden! @ 6\mod_1260181290808_21.doc x @ 46755 @ @ 1

Do not use any contact spray!

Do not use any contact spray. The spray may impair contact area functionality in

connection with contamination.

Pos: 15.2 3 / Alle Ser ie n (All ge mein e M odul e) /Wic hti ge Erlä ut erung en/ Sic her heits - un d so nsti ge Hin weis e/A cht ung /Ac htu ng: V er pol ung ver meid en! @ 6\ mod_1260184045744_21.docx @ 46767 @ @ 1

Do not reverse the polarity of connection lines!

Avoid reverse polarity of data and power supply lines, as this may damage the

devices involved.

Pos: 15.2 4 / Alle Ser ie n (All ge mein e M odul e) /Wic hti ge Erlä ut erung en/ Sic her heits - un d so nsti ge Hin weis e/A cht ung /Ac htu ng: El e ktros tati sc he Entl adu ng verm ei den! @ 6\ mod_1260181364729_21.docx @ 46759 @ @ 1

Avoid electrostatic discharge!

The devices are equipped with electronic components that you may destroy by

electrostatic discharge when you touch. Pay attention while handling the devices

to good grounding of the environment (persons, job and packing).

Pos: 16 /Doku ment ation all gemei n/Gli eder ungsel eme nte/---Seit en wechs el--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1

EPSITRON® Device Description 13

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 17 /A ll e Ser ien (Al lg emei ne M od ule)/ Üb ers chrif te n für al le S eri en/G erä teb esc hrei bu ng/G erä tebe schr eib ung - Üb ersc hrift 1 @ 3\ mod_1233756084656_21.docx @ 27096 @ 1 @ 1

3 Device Description

Pos: 18.1 /S erie 78 7 (E PSI TRON )/ Ger äteb esc hrei bung / Besc hrei bung /A nwe ndu ng/A nw end ung 787-1668 @ 12\mod_1342431638280_21.docx @ 100295 @ @ 1

The 787-1668 electronic circuit breaker reliably protects up to 8 load circuits

against short circuiting and overloading. The 24 VDC input voltage is distributed

among 8 output channels, each of which can be provided with separate fuse

protection.

Table 4: Fuse Protection of Output Channels

Variant

Fuse protection for each output

channel (can be set)

787-1668

2 A, 3 A, 4 A, 6 A, 8 A, 10 A

787-1668/0106-0000

1 A, 2 A, 3 A, 4 A, 5 A, 6 A

787-1668/0006-1000

0,5 A, 1 A, 2 A, 3 A, 4 A, 6 A

(with active current limitation)

The electronics can accommodate brief current peaks.

Pos: 18.2 /S erie 78 7 (E PSI TRON )/ Ger äteb esc hrei bung / Besc hrei bung /F un ktion /Fu nkt ion 787- 1668 : Drehsc hal ter @ 12\ mod_1342432084601_21.docx @ 100304 @ @ 1

There are 8 rotary switches on the device which can be used to set the nominal

current for each of the individual output channels.

Pos: 18.3 /S erie 78 7 (E PSI TRON )/ Ger äteb esc hrei bung / Besc hrei bung /L ED-A nzeig e/L ED-A nzeig e 787- 16xx @ 12\mod_1342431879376_21.docx @ 100301 @ @ 1

The current status of the output channel is indicated by a multi-colored LED.

Pos: 18.4 /S erie 78 7 (E PSI TRON )/ Ger äteb esc hrei bung / Besc hrei bung /F un ktion /Fu nkt ion 787- 16xx: Kurzsc hluss und Ü berlast @ 13\mod_1342432174185_21. docx @ 100307 @ @ 1

In the event of a short circuit or overloading, the individual output channel is de-

energized after a defined trip time.

Pos: 18.5 /S erie 78 7 (E PSI TRON )/ Ger äteb esc hrei bung / Besc hrei bung /A nwe ndu ng/H in weis e/Hi nw eis: Ther mi sc he E ntspa nnu ng abw art en 7 87-16xx @ 12\mod_1342431732847_21.docx @ 100298 @ @ 1

Wait for temperature to return to normal!

If an output channel has been de-activated due to short-circuiting or overloading,

wait until the temperature returns to its normal range (cooling period) before re-

activating the channel.

Pos: 18.6 /S erie 78 7 (E PSI TRON )/ Ger äteb esc hrei bung / Besc hrei bung /F un ktion /Fu nkt ion 787- 16xx: Sig nalkontakte @ 13\mod_1342433022224_21.docx @ 100310 @ @ 1

The device contains control and signaling contacts, which can be used for reading

out information relevant to operation. These contacts are also used to activate and

de-activate specific output channels individually. This device is equipped with

• one digital control input and

• two digital signal outputs.

Pos: 19 /Doku ment ation all gemei n/Gli eder ungsel eme nte/---Seit en wechs el--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1

14 Device Description EPSITRON®

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 20 /A ll e Ser ien (Al lg emei ne M od ule)/ Üb ers chrif te n für al le S eri en/G erä teb esc hrei bu ng/A nsic ht - Ü b erschr if t 2 @ 4\ mod_1240984217343_21.doc x @ 31958 @ 2 @ 1

3.1 View

Pos: 21 /S eri e 7 87 ( EPSIT RON)/ Gerät ebesc hrei bung/ Ansi cht/A nsicht 7 87-1668 @ 13\mod_1343371041650_21.docx @ 101060 @ @ 1

Figure 1: View of device

Table 5: Key for "Device view" figure

No.

Designation

Reference

1

Switch

"Device Description" >

"Operating Elements" > "Buttons"

2

Rotary switch

"Device Description" > "Operating

Elements" > "Rotary Switches"

3

Cover, sealable *)

4

CAGE CLAMP

®

connections

Control input S1 and

Signaling outputs S2 and S3

"Function Description" >

"Control Input S1"/

"Signaling Output S2"/

"Signaling Output S3"

5

Marking field **)

6

CAGE CLAMP

®

connections

for fuse-protected output channels

"Device Description" >

"Connections" >

"Fuse-Protected Output Channels"

7

CAGE CLAMP

®

connections

for 0 V reference potential

(for internal supply only)

"Device Description" >

"Connections" > "Power Supply"

8

CAGE CLAMP

®

connections

for 24 V input voltage

*) can also be marked using TOPJOB

®

S marker strips (Item No. 2009-110)

**) can be marked using TOPJOB

®

S marker strips (Item No. 2009-110) or

WMB Multi marking system

Pos: 22 /Doku ment ation all gemei n/Gli eder ungsel eme nte/---Seit en wechs el--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1

EPSITRON® Device Description 15

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 23 /A ll e Ser ien (Al lg emei ne M od ule)/ Üb ers chrif te n für al le S eri en/G erä teb esc hrei bu ng/A nsc hlüs se - Über schri ft 2 @ 4\mod_1240984262656_21. docx @ 31961 @ 2 @ 1

3.2 Connectors

Pos: 24.1 /S erie 78 7 (E PSI TRON )/ Wic htig e Er läut eru nge n/S ich erhei ts- und sons tig e Hi n weis e/Ac ht ung/ Acht ung : Fe derl ei sten nic ht unt er L ast s tec ke n od er zi eh en! @ 18\ mod_1392900217463_21.docx @ 145941 @ @ 1

Do not plug in or disconnect the female connector while a load is applied!

Only plug in or disconnect the female connectors when the device is not live!

Failure to observe this can result in damage to the contacts due to arcing!

Pos: 24 .2 /S erie 7 87 (E PSITRON )/Wi cht ige Erl äut eru nge n/Si cher hei ts- und s ons tig e Hi n weise/ Ac htung / Achtu ng: Fe derl eis ten bis zum Ans chl ag i n die St if tleis te n stec ke n! @ 1 8\mod_1392902889021_21. docx @ 145944 @ @ 1

Plug the female connectors all the way into the male connectors!

Always plug the female connectors all the way in to the male connectors. This

ensures proper contact at all times.

Pos: 24.3 /S erie 78 7 (E PSI TRON )/ Wic htig e Er läut eru nge n/S ich erhei ts- und sons tig e Hi n weis e/Ac ht ung/ Acht ung : Fr eisc h winge nde Lei ter end en durc h ei ne g eeig net e Z uge ntl ast ung abf ange n! @ 18\ mod_1392904262758_21.docx @ 146008 @ @ 1

Attach the free ends of the conductors using a strain relief device!

Provide appropriate strain relief means to attach and cap any free ends of the

conductors. Female connectors can be pulled out of the male connectors by high

vibration levels or shock impacts.

Pos: 24.4 /Dokumentation allgemein/Glieder ungselemente/------Leerz eil e------ @ 3\mod_1224662755687_0.docx @ 24460 @ @ 1

Pos: 24.5 /Serie 787 (E PSITR ON)/G erät ebesc hreib ung/Ans chl üsse/ Anschl üss e 787-166x - Versorgung @ 13\mod_1345543912608_21.docx @ 101785 @ 3 @ 1

3.2.1 Power supply

Table 6: Power supply connections

Figure 2: 24 V input

No.

Designation

Function

1

+

24 V input voltage

2

+

24 V input voltage

Table 7: Power supply connections

Figure 3: 0 V input

No.

Designation

Function

1

-

Reference potential 0 V

2

-

Reference potential 0 V

Pos: 24.6 /S erie 78 7 (E PSI TRON )/ Wic htig e Er läut eru nge n/S ich erhei ts- und sons tig e Hi n weis e/Ac ht ung/ Acht ung : Ge sam tstr om auf zwei Ei ng ang skle mm en a uftei len! @ 18\ mod_1392893598736_21.docx @ 145938 @ @ 1

16 Device Description EPSITRON®

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Total current exceeds 40 A!

Distribute the current to input terminals "IN1" and "IN2" when the total current

should exceed 40°A, as otherwise the plug-in connectors will become overheated

and can be damaged or destroyed.

Pos: 24.7 /S erie 78 7 (E PSI TRON )/ Ger äteb esc hrei bung / Ansc hlüs se/ Ans chl üss e 78 7-1668 - Abges ich erte Ausg änge @ 12\mod_1342099465661_21.docx @ 100030 @ 3 @ 1

3.2.2 Fuse-Protected Outputs

Table 8: Connections – Fuse-protected outputs

Figure 4: Fuse-protected

outputs Ch1 … Ch8

No.

Designation

Function

1 … 8

Ch1 … Ch8

Fuse-protected outputs

Ch1 … Ch8

Pos: 24.8 /S erie 78 7 (E PSI TRON )/ Ger äteb esc hrei bung / Ansc hlüs se/ Ans chl üss e 78 7-166x - Steu er- und Signalkontakte @ 13\mod_1345544033477_21.doc x @ 101808 @ 3 @ 1

3.2.3 Control and Signaling Contacts

Table 9: Connections – Control and signaling contacts

Figure 5: Control and

signaling contacts

No.

Designation

Function

1

S1

Control Input S1

2

S2

Signal Output S2

3

S3

Signal Output S3

Pos: 25 /Doku ment ation all gemei n/Gli eder ungsel eme nte/---Seit en wechs el--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1

EPSITRON® Device Description 17

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 26 /A ll e Ser ien (Al lg emei ne M od ule)/ Üb ers chrif te n für al le S eri en/G erät ebes chr eibu ng/A nz eigeel em ente - Üb erschr ift 2 @ 4\mod_1240984390875_21.doc x @ 31964 @ 2 @ 1

3.3 Display Elements

Pos: 27 /S eri e 7 87 ( EPS ITR ON)/ Ger ät ebesc hrei b ung/ Anz eig eele me nte/A nz eig eele men te 7 87- 1668 @ 13\mod_1343380073501_21.docx @ 101066 @ @ 1

A multi-colored LED, integrated in a button, is assigned to each output channel.

This LED indicates the current operating status of the output channel.

Figure 6: Indicators

Table 10: Legend for "Indicators" figure

LED

Button color

Explanation

1 … 8

Green

Output channel activated

Red

Output channel

deactivated

Red, flashing

Wait for temperature to

return to normal (cooling

period)

Further signaling possible!

Other statuses can also be indicated if an error occurs. For information about this,

refer to the "Operating Statuses, Signaling, Reactions" table given in this manual.

Pos: 28 /Doku ment ation all gemei n/Gli eder ungsel eme nte/---Seit en wechs el--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1

18 Device Description EPSITRON®

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 29 /A ll e Ser ien (Al lg emei ne M od ule)/ Üb ers chrif te n für al le S eri en/G erä teb esc hrei bu ng/B edi enel eme nte - Üb ersc hrif t 2 @ 4 \mod_123919165545 6_2 1.doc x @ 30 439 @ 2 @ 1

3.4 Operating Elements

Pos: 30 /S eri e 7 87 ( EPS ITR ON)/ Ger ät ebesc hrei b ung/ Bedi en ele men te/B edi enel eme nte 787- 1668 @ 12\mod_1341816912585_21.docx @ 99130 @ 33 @ 1

3.4.1 Buttons

A button is assigned to each output channel. Depending on the operating mode the

button can have two different functions:

• During operation, the channel can be activated and de-activated.

• If an error is present, the channel can be reset.

Figure 7: Buttons

EPSITRON® Device Description 19

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

3.4.2 Rotary Switch

A rotary switch, which can be used to set the output currents for the individual

outputs, is assigned to each output channel. The following settings are possible:

Table 11: Rotary Switch Settings

Variant

Setting

787-1668

2 A

3 A

4 A

6 A

8 A

10 A

787-1668/0106-0000

1 A

2 A

3 A

4 A

5 A

6 A

787-1668/0006-1000

0.5 A

1 A

2 A

3 A

4 A

6 A

Figure 8: Rotary Switch

Observe trip curve!

Observe the trip curve given in the Section "Function Description" when setting

the individual output channels.

Pos: 31 /Doku ment ation all gemei n/Gli eder ungsel eme nte/---Seit en wechs el--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1

20 Device Description EPSITRON®

787-1668 Electronic Circuit Breaker

Manual

Version 1.1.0

Pos: 32 /A ll e Ser ien (Al lg emei ne M od ule)/ Üb ers chrif te n für al le S eri en/G erä teb esc hrei bu ng/Te ch nisc he D ate n - Ü ber schri ft 2 @ 3\ mod_1232967587687_21.docx @ 26924 @ 2 @ 1

3.5 Technical Data

Pos: 33 /S eri e 7 87 ( EPS ITR ON)/ Ger ät ebesc hrei b ung/T ec hnis ch e D aten /Te chni sc he Da ten 787- 1668 @ 12\mod_1341822484504_21.docx @ 99133 @ 33333 @ 1

3.5.1 Device Data

Table 12: Device data

Width

42 mm

Height

127 mm

Depth (from upper edge of DIN 35 rail)

142.5 mm

Weight

440 g

Page is loading ...