Steris Harmony La Surgical Lighting And Visualization System Operating instructions

Type
Operating instructions
OPERATOR MANUAL
Harmony LL Lighting System
(03/10/03) P-129378-368
i
Table of Contents Operator Manual 129378-368
A WORD FROM STERIS CORPORATION
This manual contains important information on proper use and care of the
Harmony LL Lighting System. All personnel involved in the use and
maintenance of this equipment must carefully review and comply with the
warnings, cautions and instructions contained in this manual. These
instructions are important to protect the health and safety of personnel
operating the Harmony LL Lighting System and should be retained in a
conveniently accessible area for quick reference.
Complete instructions for installation, as well as equipment drawings, have
been furnished. If missing, contact STERIS for replacement copies, giving the
serial number and model numbers of the unit.
The Harmony LL surgical lights are intended for use in operating and treatment
rooms to locally illuminate areas of a patient’s body undergoing surgery or
examination.
Indications for Use
A thorough preventive maintenance program is essential to safe and proper
unit operation. This manual contains maintenance schedules and procedures
which should be followed for satisfactory equipment performance.
You are encouraged to contact STERIS concerning our comprehensive Annual
Maintenance Agreements. Under the terms of these agreements, preventive
maintenance, adjustments, and replacement of worn parts are done on a
scheduled basis to assure equipment performance at peak capability and to
help avoid untimely or costly interruptions. STERIS maintains a global staff of
well equipped, factory-trained technicians to provide this service, as well as
expert repair services. Please contact your STERIS representative for details.
A listing of the safety precautions to be observed when operating and servicing
this equipment can be found in Section 1 of this manual. Do not operate or
service the equipment until you have become familiar with this information.
Any alteration of this equipment not authorized or performed by STERIS
Engineering Service which could affect its operation will void the warranty,
could violate national, state, and local regulations, and could jeopardize your
insurance coverage.
Service Information
Advisory
©2003, STERIS Corporation. All rights reserved. Printed in U.S.A.
ii
129378-368 Operator Manual Table of Contents
Manufactured
Exclusively by
STERIS Corporation
Montgomery, AL
ISO 9001
EN 46001
ISO 13485
Certified
The base language of this document is
ENGLISH. Any translations must be
made from the base language docu-
ment.
EC Authorized Representative
STERIS Ltd.
STERIS House
Jays Close
Viables
Basingstoke
Hampshire
RG22 4AX
UNITED KINGDOM
Tel: +44 (0)1256 840400
Fax: +44 (0) 1256 866502
Manufactured by:
STERIS Corporation
2720 Gunter Park East
Montgomery, AL 36109 • USA
TEL: 334 277 6660
FAX: 334 271 5450
Class 1 Equipment
Type B Equipment
Ordinary Equipment (enclosed equipment without protection of ingress
of water)
Equipment not suitable for use in the presence of a flammable anesthetic
mixture with air or oxygen or nitrous oxide.
Suitable for continuous operation.
iii
Table of Contents Operator Manual 129378-368
TABLE OF CONTENTS
Section Title Page
1 LISTING OF WARNINGS AND CAUTIONS ...................................... 1-1
2 PREPARATION AND OPERATION ................................................... 2-1
2.1 Preparation ................................................................................................................... 2-1
2.2 Operation ..................................................................................................................... 2-1
2.2.1 Operation .............................................................................................................. 2-2
2.2.2 Operation of Lights from the Cardan Joint ............................................................ 2-2
2.2.3 Operation Of Lights From Wall-mounted Control Box ........................................... 2-3
2.2.4 Adjusting the Pattern Size .................................................................................... 2-4
2.2.5 Positioning the Light by Sterile Personnel ............................................................. 2-4
2.2.6 Positioning the Light by Non-sterile Personnel ...................................................... 2-5
2.3 Harmony LL Lighthead Performance Data .................................................................... 2-6
3 CLEANING THE EQUIPMENT .......................................................... 3-1
3.1 Disinfecting/Cleaning/Sterilizing ................................................................................... 3-1
3.1.1 Removing the Changeable Central Handle ........................................................... 3-1
3.1.2 Disinfecting / Cleaning the Changeable Central Handle ....................................... 3-2
3.1.3 Sterilizing the Changeable Central Handle ............................................................ 3-2
3.1.4 Service Life of the Changeable Central Handle ..................................................... 3-2
3.1.5 Disinfecting/Cleaning the Cover ............................................................................ 3-2
3.1.6 Sterilize Cover as Required .................................................................................. 3-2
3.1.7 Disinfecting / Cleaning the Light ........................................................................... 3-3
4 MAINTENANCE................................................................................ 4-1
4.1 Maintenance Intervals .................................................................................................. 4-1
4.1.1 Replacing the Halogen Bulb ................................................................................. 4-2
5 TROUBLESHOOTING....................................................................... 5-1
iv
129378-368 Operator Manual Table of Contents
This Page Intentionally Blank.
1-1
Listing of Warnings and Cautions Operator Manual 129378-368
The following is a listing of the safety precautions which must be observed when operating and servicing this equipment.
WARNINGS indicate the potential for danger to personnel, and CAUTIONS indicate the potential for damage to
equipment. These precautions are repeated (in whole or in part), where applicable, throughout the manual.
WARNING – PERSONAL INJURY AND EQUIPMENT HAZARD:
Strictly follow this Operator’s Instruction Manual. Any use of the product requires full understanding and strict
observation of all portions of these instructions. This equipment is only to be used for the purpose specified under
Indications For Use
(see Section i). Observe all WARNINGS and CAUTIONS as rendered throughout this manual
and on labels on the equipment.
Do not use any accessory parts for Harmony LL surgical lights other than those available from STERIS.
Follow all accepted hospital procedures for disinfecting parts contaminated with body fluids (protective clothing,
eyewear, etc.).
Sterilize changeable central handle after every use.
To avoid any risk of infection, clean and disinfect Harmony LL light systems and accessories before any
maintenance according to established hospital procedures – this applies also when returning lights or parts for
repair.
Never operate a light if it has suffered physical damage or does not seem to operate properly. We recommend
that you contact STERIS Service for maintenance service for the Harmony LL surgical lights.
When servicing Harmony LL light systems, always use replacement parts that are qualified to STERIS standards.
STERIS cannot warrant or endorse the safe performance of third party replacement parts for use with Harmony LL
surgical lights.
In order to avoid burn injuries, turn power off and allow the light to cool down before servicing the light!
When changing light bulbs, inspect the lamp socket and wires for signs of scorching. If evidence of scorching
is present, notify STERIS or a factory trained and authorized service technician.
WARNING ELECTRIC SHOCK HAZARD:
Harmony LL surgical lights are to be used only in rooms with line power installations complying with national safety
standards for hospital patient rooms (e.g., National Electrical Code¨, ANSI/NFPA 70). Always disconnect supply
before servicing.
The devices are to be used only in rooms with line power installations complying with national safety standards
for hospital patient rooms (e.g., National Electrical Code¨, ANSI/NFPA 70). Always disconnect supply before
servicing.
WARNING EXPLOSION HAZARD:
DANGER, risk of explosion if used in the presence of flammable anesthetics. This device is neither approved nor
certified for use in areas where combustible or explosive gas mixtures are likely.
LISTING OF WARNINGS AND CAUTIONS 1
1-2
129378-368 Operator Manual Listing of Warnings and Cautions
CAUTION POSSIBLE EQUIPMENT DAMAGE:
Restriction of Distribution: Federal Law and Regulations in the United States and Canada restrict this device to
sale by or on the order of a physician. This devices for use only in health care facilities and to be used only by
persons with specific training and experience in the use of the device.
Certain components of the Harmony LL light systems consist of materials that are sensitive to certain organic
solvents sometimes used for cleaning and disinfecting (e.g., phenols, halogen releasing compounds, oxygen
releasing compounds, strong organic acids, etc.). Exposure to such substances may cause damage that is not
always immediately apparent.
Do not put the changeable handle under mechanical stress during sterilization, as deformation of the material may
occur.
Harmony LL surgical lights must be inspected and serviced at regular intervals. A record must be kept on this
preventive maintenance. We recommend obtaining a service contract with STERIS Service. For repairs of the
device we recommend that you contact STERIS Service.
Never touch the replacement halogen bulb with your bare hands. When inserting the bulb, use the protective sleeve
provided. Failure to do so can greatly reduce the life of the halogen bulb.
Always ensure the correct lamp (determined by part number) is installed in the lighthead.
2-1
Preparation and Operation Operator Manual 129378-368
PREPARATION AND OPERATION
2.1 Preparation
CAUTION: Harmony LL surgi-
cal lights are to be used only
in rooms with line power in-
stallations complying with na-
tional safety standards for
hospital patient rooms (e.g.,
National Electrical Code¨,
ANSI/NFPA 70). Always dis-
connect supply before ser-
vicing.
CAUTION: Federal Law and
Regulations in the United
States and Canada restrict this
device to sale by or on the
order of a physician. This
device for use only in health
care facilities and to be used
only by persons with specific
training and experience in the
use of the device.
All ceiling or wall mounted Harmony LL versions are ready for immediate use
after installation.
Sterilize changeable central handle before each procedure, see Section 3.1.
Clean and sterilize the Harmony LL light systems according to the guidelines
shown in Section 3.
2.2 Operation
1 Attach cover vertically and push on until the audible “click” is heard, as
shown in Figure 2-1. Verify that the cover is secure.
NOTE: The cover should be sterilized before first use and as requried, see
Section 3.1.6.
Figure 2-1.
2
2-2
129378-368 Operator Manual Preparation and Operation
2 Slide changeable central handle onto the holder immediately before use -
until it has engaged with an audible click, as shown in Figure 2-2.
For this purpose, turn changeable handle slightly to the right or left.
NOTE: The central handle should be sterilized before each surgical procedure,
see Section 3 .1.
2.2.1 Operation The control panel can be located on either the cardan joint or a separate wall
mounted control box:
Figure 2-2.
2.2.2 Operation of Lights
from the Cardan Joint
1 The control panel is mounted on the cardan joint, not on the light itself, see
Figure 2-3.
Each light head has a separate control panel that controls the light head to
which is attached, as shown in Figure 2-4.
Figure 2-3.
Control Panel
2-3
Preparation and Operation Operator Manual 129378-368
2.2.3 Operation Of Lights
From Wall-mounted
Control Box
Wall-mounted control box are located outside the operating area and consist of
up to three control panels, depending on the amount of light heads, as shown
in Figure 2-5.
The position of the control panel corresponds to the position of the lighthead.
The top control panel is for the top light head.
NOTE: If retrofitting, cabling between the wall and the light must already be
installed, or cables will have to be routed externally.
2 key to switch the light on and off.
Upon switching on, light intensity automatically sets the illumination level to
71 % of max. level.
3 key to reduce the light intensity to 50 % in steps.
4 key to increase the light intensity to 100 % in steps.
5 Key panel for other options.
6 LEDs displaying the current light intensity setting.
7 Failure indicator of the light system monitor.
Figure 2-4.
Figure 2-5.
2-4
129378-368 Operator Manual Preparation and Operation
2.2.4 Adjusting the
Pattern Size
Figure 2-6.
To adjust the pattern size, turn the central handle:
Counterclockwise = to increase pattern diameter
Clockwise = to decrease pattern diameter
The entire pattern size range is covered by an approx. 120° rotation of the central
handle.
2.2.5 Positioning the Light
by Sterile Personnel
Hold the central handle and move light into the required position, as shown
in Figure 2-7.
The central handle must be sterilized after each surgical procedure, see
Section 3.
If the handle becomes contaminated during a procedure, replace it immedi-
ately with a clean, sterile handle.
Figure 2-7.
2-5
Preparation and Operation Operator Manual 129378-368
2.2.6 Positioning the Light
by Non-sterile Personnel
Use the handle on the perimeter of the lighthead to move light into the required
position, as shown in Figure 2-8.
NOTE: The light is positioned by directly moving the light head. The light head
will not drift when released.
Figure 2-8.
Non-sterile
Handle
2-6
129378-368 Operator Manual Preparation and Operation
2.3 Harmony LL
Lighthead
Performance Data
Harmony LL 700 Harmony LL 500
Max. illumination intensity at 4200 K 1m distance approx. 13,471 FC (145,000 Lux) approx. 8,361 FC (90,000 Lux)
Total irradiance less than 600 W/m2 less than 320 W/m2
Uniform light field depth without refocusing approx. 27.56" (700 mm) approx. 27.56" (700 mm)
Halogen bulb lifetime 600 - 1000 h 600 - 1000 h
Illumination depth 26 - 53" 26 - 53"
(650 - 1350 mm) (650 - 1350 mm)
Pattern Size
(d 10) small light field (1 m distance) approx. 5.91" (150 mm) approx. 5.12" (130 mm)
(d 10) large light field (1 m distance) approx. 10.24" (260 mm) approx. 9.45" (240 mm)
Color temperature 4200 K ±5 % 4200 K ±3 %
Color rendition index Ra approx. 97.5 approx. 96
Color RAL 9002
Electrical installation According to NEC (ANSI/NFPA 70) and local codes.
Weight (total, including ceiling arm
and transformer) Ceiling light approx. 130 lbs. (59 kg) approx. 119 lbs. (54 kg)
Ambient conditions during operation:
Temperature +41°F to +104°F (+5°C to +40°C)
Rel. humidity <100 %
during storage:
Temperature +4°F to +158°F (-20°C to +70°C)
Rel. humidity <100 %
3-1
Cleaning the Equipment Operator Manual 119012-091
CLEANING THE EQUIPMENT
3.1 Disinfecting/
Cleaning/Sterilizing
CAUTION: Certain compo-
nents of the Harmony LL light
systems consist of materials
that are sensitive to certain
organic solvents sometimes
used for cleaning and disin-
fecting (e.g., phenols, halo-
gen releasing compounds,
oxygen releasing com-
pounds, strong organic ac-
ids, etc.). Exposure to such
substances may cause dam-
age that is not always imme-
diately apparent.
WARNING PERSONAL IN-
JURY HAZARD: Follow all ac-
cepted hospital procedures
for disinfecting parts contami-
nated with body fluids (pro-
tective clothing, eyewear,
etc.).
WARNING PERSONAL IN-
JURY HAZARD: Sterilize
changeable central handle
after every use.
Clean and sterilize the Harmony LL light systems according to the guidelines
below. Follow your institution’s policies regarding specific methods and agents
for cleaning and sterilization. Determination of the need and frequency of
sterilization of any particular component is the responsibility of the user
institution. Sterilization procedures should be performed according to proce-
dures established by the user institution following the specific instructions
provided by the manufacturer of the sterilizing equipment or agent to be used.
Such policies, procedures, and instructions should ultimately be consistent with
established principles of clinical microbiology and infection control.
To prevent any damage, we recommend using only detergents and disinfec-
tants that are compatible with the device, e.g. surface disinfectants based on
aldehydes, alcohols, or quarternary ammonium compounds for disinfection.
Ensure that all disinfectants are registered with the U.S. Environmental Protec-
tion Agency for use as intended. Always follow the instruction labels specifically
with respect to prescribed concentrations and the necessary exposure times.
3.1.1 Removing the
Changeable Central
Handle
After every surgical procedure
Hold on to the body of the light.
1 While pressing push-button on the lower end of the changeable handle,
2 pull off the changeable handle.
Figure 3-1.
3
3-2
119012-091 Operator Manual Cleaning the Equipment
3.1.2 Disinfecting /
Cleaning the Changeable
Central Handle
After every surgical procedure
Remove visible dirt, blood, etc. with a disinfectant and a disposable cloth.
Clean and disinfect in a parts washer/disinfection unit.
Prepare changeable handle for sterilization through steam autoclaving.
CAUTION: Do not put the
changeable handle under me-
chanical stress during steril-
ization, as deformation of the
material may occur.
3.1.3 Sterilizing the
Changeable Central
Handle
After every surgical operation:
sterilize at a maximum temperature of 273°F (134°C) for 5 minutes, or
at a mimumum temperature of 249.8°F (121°C) for 20 minutes in a steam
sterilizer.
The sterilized changeable central handle should only be installed immediately
before use.
3.1.4 Service Life of the
Changeable Central
Handle
Frequent sterilization causes natural wear in reusable changeable handles.
Changeable handles must be replaced if signs of material fatigue, such as
cracking or discoloration, begin to appear.
3.1.5 Disinfecting/
Cleaning the Cover
After every surgical operation
• Wipe-disinfect the cover. There is no need to remove the cover for this
purpose.
3.1.6 Sterilize Cover as
Required
Hold the light head,
1grasp between holder and cover and
2pull off the cover.
Sterilize the cover per the same specifications as the central handle.
Figure 3-2.
3-3
Cleaning the Equipment Operator Manual 119012-091
3.1.7 Disinfecting /
Cleaning the Light
Every day
Wipe with a disposable cloth.
• Wipe-disinfect.
Use surface disinfectants (see Section 3.1)
For material compatibility, use only disinfectants based on:
• aldehydes
• alcohols
quaternary ammonium compounds.
CAUTION: Certain compo-
nents of the Harmony LL light
systems consist of materials
that are sensitive to certain
organic solvents sometimes
used for cleaning and disin-
fecting (e.g., phenols, halo-
gen releasing compounds,
oxygen releasing com-
pounds, strong organic ac-
ids, etc.). Exposure to such
substances may cause dam-
age that is not always imme-
diately apparent.
3-4
119012-091 Operator Manual Cleaning the Equipment
This Page Intentionally Blank.
4-1
Maintenance Operator Manual 129378-368
MAINTENANCE
CAUTION: Harmony LL sur-
gical lights must be in-
spected and serviced at regu-
lar intervals. A record must
be kept on this preventive
maintenance. We recom-
mend obtaining a service
contract with STERIS through
your vendor. For repairs of
the device we recommend that
you contact STERIS.
WARNING PERSONAL IN-
JURY HAZARD: To avoid any
risk of infection, clean and
disinfect Harmony LL light
systems and accessories be-
fore any maintenance accord-
ing to established hospital
procedures - this applies also
when returning lights or parts
for repair.
WARNING PERSONAL IN-
JURY HAZARD: Never oper-
ate a light if it has suffered
physical damage or does not
seem to operate properly. We
recommend that you contact
STERIS for maintenance ser-
vice for the Harmony LL sur-
gical lights.
WARNING PERSONAL IN-
JURY HAZARD: When servic-
ing Harmony LL light sys-
tems, always use replace-
ment parts that are qualified
to STERIS standards.
STERIS cannot warrant or en-
dorse the safe performance
of third party replacement
parts for use with Harmony
LL surgical lights.
4.1 Maintenance
Intervals
Regularly before use, but at least
every two years by STERIS or factory
trained and authorized technical ser-
vice personnel.
A service agreement with STERIS is
recommended.
Every 6 years by STERIS or factory
trained and authorized technical ser-
vice personnel.
Every 12 years by STERIS or factory
trained and authorized technical ser-
vice personnel.
Functional and visual check of the
complete light
Visual check of all cables.
General overhaul and replacement of
cables
4
4-2
129378-368 Operator Manual Maintenance
Figure 4-1.
A defective halogen lamp must be replaced when the fault indicator flashes
orange on the control panel.
The electronic lamp monitoring system ensures that the defective halogen lamp
is set aside and the spare lamp simultaneously moved into the focus point of
the reflector by a servo motor. At the same time, an indicator on the control panel
shows that a lamp has failed.
Only the spent lamp at the edge of the focusing unit should be replaced. If the
socket is damaged, replace lamp and socket.
The sticker
Attention! Hot surface!
is found in the focusing unit.
WARNING PERSONAL IN-
JURY HAZARD: In order to
avoid burn injuries, turn
power off and allow the light
to cool down before servic-
ing the light.
Position the light head vertically to facilitate removal of the focusing unit.
Removing the changeable central handle
Hold the light head,
1While pressing push-button on the lower end of the changeable handle,
2pull off the changeable handle.
Figure 4-2.
4.1.1 Replacing the
Halogen Bulb
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Steris Harmony La Surgical Lighting And Visualization System Operating instructions

Type
Operating instructions

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