Wacker Neuson DW50 User manual

Type
User manual
Operator's Manual
Dumper
DW50
Machine models
D02-07
Edition
1.0
Docume
nt order no.
5
100029071
Language
us
5100029071
Copyright © 2015 Wacker Neuson Linz GmbH, Hörsching
Printed in Austria
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
This document may be used by the receiver only for the designated purpose. It may in no way be duplicated or
translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson
Linz GmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal
prosecution.
Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their
products. For this reason, we may from time to time need to make changes to figures and descriptions in this
documentation that do not reflect products that have already been delivered and that will not be implemented on
these machines.
Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions
not accepted. Non-metric weights and measurements are given approximate. Translation of original Operator´s
Manual.
The cover features the machine with possible optional equipment.
Photographs and graphics are symbolic representations and may differ from the actual products.
The Operator’s Manual and any amendments to it must always be available at the place of use of the machine.
Possible amendments are included at the end of the Operator’s Manual.
Wacker Neuson Linz GmbH
Flughafenstr. 7
A-4063 Hörsching
Phone: +43 (0) 7221 63000
Fax: +43 (0) 7221 63000-2200
E-mail: office.lin[email protected]
www.wackerneuson.com
Documentation Language Order no.
Operator’s Manual us 1000353634
Spare parts list
de/fr/en 1000352306
it/es/en 1000352308
Legend
Original Operator’s Manual x
Translation of original Operator’s Manual
Edition 1.0
Date 10/2015
Document OM DW50 us*
OM DW50 us* 1.0 * DW50konf.fm EG-1
Declaration of conformity
The indications specified above correspond to the existing information at time of going to press. They have pos-
sibly changed in the meantime (refer to the original declaration of conformity supplied with the machine). Applies
to EU countries, and countries with legislation similar to that of the EU. Applies to all machines with CE marks
that have not been modified without authorization since the product was placed on the market.
Manufacturer
Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hörsching, Austria
Product
Declaration of conformity
Notified body according to Directive 2006/42/EC, appendix XI:
DGUV Test-, Prüf- und Zertifizierungsstelle
Fachausschuss Bauwesen, Landsberger Str. 309, 80687 Munich, Germany
Distinguishing EU number 0515
Notified body involved in procedure
TÜV SÜD Industrie Service GmbH
Westendstr. 199
D-80686 Munich
Directives and standards
We hereby declare that this product corresponds to the relevant regulations of the following Directives
and standards:
2006/42/EC, 2004/108/EC, 2005/88/EC, 2000/14/EC;
DIN EN ISO 12100:2010, DIN EN 474-1:2006+A1:2009, DIN EN 474-6:2010, DIN EN ISO 3471:2010
Authorized representative for the compilation of technical documentation
Thomas Köck, team leader technical documentation
Flughafenstr. 7
4063 Hörsching
Austria
Machine designation Compact Dumper
Model/version D02-07 DOC
Trade name DW50
Serial number --
Output in kW 55.4
Measured sound power level dB(A) 101
Guaranteed sound power level dB(A) 101
Johannes Mahringer,
Managing director
EC Declaration of Conformity
Declaration of conformity
EG-2 OM DW50 us* 1.0 * DW50konf.fm
Declaration of conformity
The indications specified above correspond to the existing information at time of going to press. They have pos-
sibly changed in the meantime (refer to the original declaration of conformity supplied with the machine). Applies
to EU countries, and countries with legislation similar to that of the EU. Applies to all machines with CE marks
that have not been modified without authorization since the product was placed on the market.
Manufacturer
Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hörsching, Austria
Product
Declaration of conformity
Notified body according to Directive 2006/42/EC, appendix XI:
DGUV Test-, Prüf- und Zertifizierungsstelle
Fachausschuss Bauwesen, Landsberger Str. 309, 80687 Munich, Germany
Distinguishing EU number 0515
Notified body involved in procedure
TÜV SÜD Industrie Service GmbH
Westendstr. 199
D-80686 Munich
Directives and standards
We hereby declare that this product corresponds to the relevant regulations of the following Directives
and standards:
2006/42/EC, 2004/108/EC, 2005/88/EC, 2000/14/EC;
DIN EN ISO 12100:2010, DIN EN 474-1:2006+A1:2009, DIN EN 474-6:2010, DIN EN ISO 3471:2010
Authorized representative for the compilation of technical documentation
Thomas Köck, team leader technical documentation
Flughafenstr. 7
4063 Hörsching
Austria
Machine designation Compact Dumper
Model/version D02-07 PMC
Trade name DW50
Serial number --
Output in kW 55.4
Measured sound power level dB(A) 101
Guaranteed sound power level dB(A) 101
Johannes Mahringer,
Managing director
EC Declaration of Conformity
OM DW50 us* 1.0 * DW50en1_0IVZ.fm I-1
Table of contents
Table of contents
1Foreword
1.1 Operator’s Manual ................................................................................................................................ 1-1
1.2 Warranty and liability ............................................................................................................................ 1-7
2 Safety Information
2.1 Safety Symbols Found in this Manual .................................................................................................. 2-1
2.2 Warranty ............................................................................................................................................... 2-2
2.3 Designated use..................................................................................................................................... 2-2
2.4 General Conduct and Safety Instructions............................................................................................. 2-2
2.5 General conduct and safety instructions .............................................................................................. 2-4
2.6 Safety instructions regarding operation ................................................................................................ 2-6
2.7 Staff Qualifications and Basic Responsibilities..................................................................................... 2-9
2.8 Safety instructions regarding operation ................................................................................................ 2-9
2.9 Trailering and Transport ..................................................................................................................... 2-12
2.10 Temperature Range ........................................................................................................................... 2-12
2.11 Safety Guidelines for Maintenance..................................................................................................... 2-12
2.12 Special hazards .................................................................................................................................. 2-14
2.13 Safety Guidelines while using Internal Combustion Engines.............................................................. 2-17
3 Introduction
3.1 Machine overview................................................................................................................................. 3-1
3.2 Brief description of machine ................................................................................................................. 3-2
3.3 Information and regulations on use ...................................................................................................... 3-3
3.4 Labels ................................................................................................................................................... 3-4
4 Putting into operation
4.1 Control stand ........................................................................................................................................ 4-1
4.2 Overview of control elements ............................................................................................................. 4-12
4.3 Indicator lights and warning lights (overview)..................................................................................... 4-15
4.4 Preparatory work ................................................................................................................................ 4-21
4.5 Starting and stopping the engine........................................................................................................ 4-26
5Operation
5.1 Steering system.................................................................................................................................... 5-1
5.2 Accelerator actuation............................................................................................................................ 5-2
5.3 Brakes .................................................................................................................................................. 5-3
5.4 Machine travel ...................................................................................................................................... 5-8
5.5 Differential lock ................................................................................................................................... 5-14
5.6 Lights/signaling system ...................................................................................................................... 5-15
5.7 Wiper/wash system ............................................................................................................................ 5-17
5.8 Heating, ventilation and air conditioning system................................................................................. 5-17
5.9 Operating hydraulics........................................................................................................................... 5-18
5.10 Attachments........................................................................................................................................ 5-20
5.11 Work operation ................................................................................................................................... 5-20
5.12 Emergency lowering ........................................................................................................................... 5-25
5.13 Options ............................................................................................................................................... 5-25
5.14 Putting out of operation/back into operation ....................................................................................... 5-28
5.15 Permanently putting out of operation.................................................................................................. 5-30
6Transportation
6.1 Towing the machine ............................................................................................................................. 6-1
6.2 Loading the machine ............................................................................................................................ 6-5
6.3 Transporting the machine..................................................................................................................... 6-9
Table of contents
I-2 OM DW50 us* 1.0 * DW50en1_0IVZ.fm
Table of contents
7 Maintenance
7.1 Information on maintenance ................................................................................................................. 7-1
7.2 Maintenance overview .......................................................................................................................... 7-2
7.3 Fluids and lubricants............................................................................................................................. 7-8
7.4 Maintenance accesses ....................................................................................................................... 7-11
7.5 Cleaning and maintenance ................................................................................................................. 7-13
7.6 Lubrication work.................................................................................................................................. 7-16
7.7 Fuel system ........................................................................................................................................ 7-16
7.8 Engine lubrication system................................................................................................................... 7-21
7.9 Cooling system ................................................................................................................................... 7-23
7.10 Air filter................................................................................................................................................ 7-26
7.11 V-belt .................................................................................................................................................. 7-27
7.12 Hydraulic system ................................................................................................................................ 7-27
7.13 Electrical system................................................................................................................................. 7-31
7.14 Heating, ventilation and air conditioning system................................................................................. 7-33
7.15 Washer system ................................................................................................................................... 7-33
7.16 Axles ................................................................................................................................................... 7-33
7.17 Braking system ................................................................................................................................... 7-33
7.18 Tires.................................................................................................................................................... 7-34
7.19 Maintenance of attachments............................................................................................................... 7-35
7.20 Maintenance of options....................................................................................................................... 7-35
7.21 Exhaust gas treatment (option)........................................................................................................... 7-36
7.22 Machine preservation ......................................................................................................................... 7-40
8Malfunctions
8.1 Engine warning lights............................................................................................................................ 8-1
8.2 Engine and engine oil indicator lights ................................................................................................... 8-1
8.3 Malfunctions (display element/multifunctional display) ......................................................................... 8-2
8.4 General malfunctions............................................................................................................................ 8-3
9 Technical data
9.1 Model designations and trade names................................................................................................... 9-1
9.2 Engine................................................................................................................................................... 9-1
9.3 Traveling drive/axles............................................................................................................................. 9-2
9.4 Brakes................................................................................................................................................... 9-3
9.5 Tires...................................................................................................................................................... 9-4
9.6 Steering system .................................................................................................................................... 9-4
9.7 Operating hydraulics............................................................................................................................. 9-4
9.8 Electrical system................................................................................................................................... 9-5
9.9 Tightening torques ................................................................................................................................ 9-8
9.10 Coolant ................................................................................................................................................. 9-9
9.11 Noise emissions.................................................................................................................................... 9-9
9.12 Vibration.............................................................................................................................................. 9-10
9.13 Weight................................................................................................................................................. 9-13
9.14 Payload............................................................................................................................................... 9-13
9.15 Dimensions ......................................................................................................................................... 9-14
Index
Index ..............................................................................................................................................................S-1
OM DW50 us* 1.0 * DW50v100.fm 1-1
Foreword 1
1 Foreword
1.1 Operators Manual
Information on this Operators Manual
The Operator’s Manual is stored in the document box in the engine
compartment.
This Operator’s Manual contains important information on how to work
safely, correctly and economically with the machine. Therefore, it aims not
only at new personnel, but it also serves as a reference for experienced
personnel.
This is why the Operator’s Manual must be kept at hand in the machine.
The operator must carefully read and understand the Operator’s Manual
before starting up, servicing or repairing the machine.
This Operator’s Manual will help to familiarize yourself more easily with
the machine, thereby enabling you to use it more safely and efficiently.
This Operator’s Manual does not include special superstructures.
Please contact your dealer if you require more information on the machine
or the Operator’s Manual.
Foreword
Table of contents
Index
1-2 OM DW50 us* 1.0 * DW50v100.fm
1 Foreword
Explanation of symbols and abbreviations
Explanation of symbols
Identifies a list
- Identifies a subdivision of a list
Description of a result
1. Identifies an activity
Follow the order of the activity!
2. Continuation of an activity
Follow the order of the activity!
A Identifies an alphabetical list
B Continuation of an alphabetical list
Cross references: see page 1-1 (page)
Cross references: 7 (pos. no. or table no.)
Cross references: fig. 3 (fig. no. 1)
Cross references: – see chapter “5 Operation” on page 5-1
(see chapter)
Cross references: – see “Operation” on page 5-1 (– see text)
Information
Identifies an information that, when followed, provides for a more efficient
and economical use of the machine.
Environment
Failure to observe the instructions identified by this symbol can cause
damage to the environment.
OM DW50 us* 1.0 * DW50v100.fm 1-3
Foreword 1
Abbreviations (in alphabetic order)
Fig. Figure
o/h Operating hours
approx. approximately
FGPS Front Guard Protective Structure
FOPS Falling Objects Protective Structure
max. maximum
max. maximum
PMC Particular matter catalyst
Pos. Position
ROPS Roll Over Protective Structure (without losing contact with the ground)
TOPS Tip Over Protective Structure
e.g. for example
1-4 OM DW50 us* 1.0 * DW50v100.fm
1 Foreword
Definitions
Right/left/front/rear
These terms are used as seen by the operator on the seat.
1: left
2: right
3: front
4: rear
Towing The dumper tows another vehicle on public roads, or is towed itself.
Towing
The dumper is towed out of an immediate danger zone (for example a railroad
crossing or job site).
DOC
Diesel oxidation catalyst; removes carbon monoxide and residues of unburned
fuel from the exhaust gas.
PMC Particulate matter catalyst; burns soot particles in the exhaust gas.
Operating company/person
A company (or person) operating the machine. This can be a construction
company, for example.
Operators Person performing machine travel or operation.
Machine
Unless otherwise specified, the term “machine” refers to the dumpers
described in this Operator’s Manual.
Machine operation
All work (for example machine travel, moving material, daily maintenance) an
operator is allowed to or has to perform in connection with the machine. The
term “machine operation” does not include maintenance only a Wacker
Neuson service center is allowed to perform.
Visual aids
Visual aids are, for example, rearview mirrors, cameras, but also persons
assisting the operator during machine operation.
Tier IV DOC/PMC
The machine is equipped with an engine that complies with the Tier IV
exhaust-gas standards.
Image description
Symbolizes a full battery
Fig. 1
4
21
3
OM DW50 us* 1.0 * DW50v100.fm 1-5
Foreword 1
Target-group definition
This Operator’s Manual is intended both for professional personnel on
construction sites accustomed to handling construction machines, and
also for private persons, for example, renting and operating a construction
machine.
The Operator’s Manual has been written in a way that allows machine
operation by trained private persons without any special knowledge. As
far as possible, no technical terms specific to construction machines are
used.
This Operator’s Manual must be fully read and understood both by private
persons and the professional personnel on construction sites.
Operator qualification and requirements for safe operation
Among other things, safe machine operation depends on the following
points:
Machine model and equipment.
Machine maintenance.
Work and travel speed.
Nature of ground and work environment.
The most important points are the operator’s qualification and power of
judgement. A well-trained operator following the Operator’s Manual and
maintenance plan ensures a long service life and durability of the
machine.
Specific training enables the operator to acquire, among other things, the
following skills:
Correct assessment of work situations.
Feeling for the machine.
Recognition of possible risk situations.
Safe working by making the correct decisions for man, machine and
the environment.
The operator is at risk if the machine is not operated correctly.
Follow the operating procedures and instructions described for the
machine.
Access to the machine or machine operation is prohibited for children and
persons under the influence of alcohol, drugs or medicine.
1-6 OM DW50 us* 1.0 * DW50v100.fm
1 Foreword
Conversion table
The rounded imperial values are indicated in brackets, for example 1060
cm³ (64.7 in³).
Volume unit
1 cm³ (0.061 in³)
1 m³ (35.31 ft³)
1 ml (0.034 US fl.oz.)
1 l (0.26 gal)
1 l/min (0.26 gal/min)
Unit of length
1 mm (0.039 in)
1 m (3.28 ft)
Weight
1 kg (2.2 lbs)
1 g (0.035 oz)
Pressure
1 bar (14.5 psi)
1 kg/cm² (14.22 lbs/in²)
Force/output
1 kN (224.81 lbf)
1 kW (1.34 hp)
1 PS (0.986 hp)
Torque
1 Nm (0.74 ft.lbs.)
Speed
1 kph (0.62 mph)
Acceleration
1 m/s² (3.28 ft/s²)
OM DW50 us* 1.0 * DW50v100.fm 1-7
Foreword 1
1.2 Warranty and liability
Exemption from warranty and liability
Warranty
Warranty claims can be made only if the conditions of warranty have been
observed. They are included in the General Conditions of Sales and
Delivery for new machines and spare parts sold by the dealers of Wacker
Neuson Linz GmbH. Furthermore, all instructions in this Operator’s
Manual must be observed.
Have the maintenance, delivery inspection and the entries in the service
booklet performed by a Wacker Neuson service center, otherwise
warranty claims will not be acknowledged.
Exemption from liability
Modifying Wacker Neuson products and fitting them with additional
equipment not included in our delivery program requires Wacker
Neuson’s written authorization, otherwise warranty and product liability
for possible damage caused by these modifications shall not be appli-
cable.
The safety of the machine can be negatively affected by performing
machine modifications without proper authority and by using spare
parts, equipment, attachments and optional equipment that have not
been checked and released by Wacker Neuson GmbH. Warranty and
product liability for possible damage caused by these modifications
shall not be applicable.
Wacker Neuson Linz GmbH shall not be liable for injury or damage to
property that can caused by failure to observe the safety instructions
and the Operator’s Manual, and by the negligence of the duty to
exercise due care when:
- handling
- operating
- servicing and performing maintenance and
- repairing the machine. This is also applicable in those cases in which
special attention has not been drawn to the duty to exercise due
care, in the safety instructions as well as in the Operator’s and
maintenance manuals.
- Read and understand the Operator’s Manual before starting up,
servicing or repairing the machine. Observe all safety instructions.
1-8 OM DW50 us* 1.0 * DW50v100.fm
1 Foreword
Notes:
OM DW50 us* 1.0 * Sicherheit_us.fm 2-1
2
2 Safety Information
2.1 Safety Symbols Found in this Manual
This is the safety alert symbol. It is used to alert you to potential
personal hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
Consequences in case of non-observance.
Obey all safety messages that follow this symbol to avoid injury or
death.
WARNING
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Consequences in case of non-observance.
Obey all safety messages that follow this symbol to avoid possible
injury or death.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Consequences in case of non-observance.
Obey all safety messages that follow this symbol to avoid possible
minor or moderate injury.
Notice
Used without the safety alert symbol. NOTICE indicates a situation which,
if not avoided, could result in property damage.
Information
Identifies an instruction that, when followed, provides for a more efficient
and economical use of the machine.
2-2 OM DW50 us* 1.0 * Sicherheit_us.fm
2
Environment
Failure to observe the instructions identified by this symbol can result in
damage to the environment. The environment is endangered if
environmentally hazardous material, such as waste oil, is not properly
used or disposed of.
2.2 Warranty
Warranty claims must be submitted to your Wacker Neuson dealer only.
This requires, among other things, following the instructions in this
Operator's Manual.
2.3 Designated use
The machine is intended for:
- Moving earth, gravel, coarse gravel or ballast and rubble
- Every other application is regarded as not designated for the use of
the machine. Wacker Neuson will not be liable for damage resulting
from use other than mentioned above. The user alone will bear the
risk.
“Designated use” also includes observing the instructions set forth in
this Operator's Manual and observing the maintenance schedule.
Machine safety can be negatively affected by performing machine
modifications without proper authority and by using spare parts,
equipment, attachments and optional equipment which have not been
checked and released by Wacker Neuson. Wacker Neuson will not be
liable for damage resulting from unapproved parts or unauthorized
modifications.
Wacker Neuson shall not be liable for personal injury and/or damage to
property caused by failure to observe the safety instructions on labels
and in this Operator's Manual, and by the negligence of the duty to
exercise due care when:
- handling the machine
- operating the machine
- servicing the machine and performing maintenance work
- repairing the machine
This is also applicable when special attention has not been drawn to
the duty to exercise due care.
Read and understand this Operator's Manual before starting up,
servicing or repairing the machine. Observe all safety instructions.
The machine may not be used for transport jobs on public roads!
2.4 General Conduct and Safety Instructions
Conditions for use
The machine has been designed and built in accordance with state-of-
the-art standards and recognized safety regulations. Nevertheless, its
use can constitute a risk to life and limb of the user or of third parties,
or cause damage to the machine and to other material property.
Read and follow this Operator's Manual and other manuals that
accompany the machine.
The machine must only be used in accordance with its designated use
and the instructions set forth in this Operator's Manual.
OM DW50 us* 1.0 * Sicherheit_us.fm 2-3
2
The machine must only be used by safety-conscious persons who are
fully aware of the risks involved in operating the machine.
The machine must only be used when it is in serviceable condition.
Any mechanical dysfunctions, especially those affecting the safety of
the machine, must be repaired immediately.
The user/owner commits himself to operate and keep the machine in
perfect condition and, if necessary or required by law, to require the
operating or servicing persons to wear protective clothing and safety
equipment.
User training and knowledge
Always keep this Operator's Manual and other manuals that
accompany the machine on hand in their storage bin at the place of
use of the machine. Immediately replace an incomplete or illegible
Operator's Manual.
All persons working on or with the machine must read and understand
the safety information in this Manual before beginning machine
operation. This applies especially to persons working only occasionally
on the machine, such as performing set-up or maintenance tasks.
Follow and instruct the operator in legal and other mandatory regula-
tions relevant to accident prevention and environmental protection.
These may include handling hazardous substances, issuing and/or
wearing personal protective equipment, or obeying traffic regulations.
The user/owner must regularly ensure that all persons entrusted with
operation or maintenance of the machine are working in compliance
with this Operator's Manual and are aware of the risks and safety
factors of the machine.
2
Preparing for use
Before starting up the machine, always inspect the machine to make
sure that it is ready for safe machine operation and traveling.
Wear close-fitting work clothes that do not hinder movement. Tie back
long hair and remove all jewelry (including rings).
Modifications and spare parts
Never make any modifications, additions or conversions to the
machine and its superstructures (for example, cab, etc.), or the
machine's attachments, without the approval of Wacker Neuson! Such
modifications may affect safety and/or machine performance. This also
applies to the installation and adjustment of safety devices and valves,
as well as to welding work on load-bearing elements.
Spare parts must comply with the technical requirements specified by
Wacker Neuson. Contact your Wacker Neuson dealer for assistance.
2-4 OM DW50 us* 1.0 * Sicherheit_us.fm
2
2.5 General conduct and safety instructions
Organizational measures
The machine has been designed and built in accordance with state-of-
the-art standards and the recognized safety regulations. Nevertheless,
its use can constitute a risk to life and limb of the user or of third
parties, or cause damage to the machine and to other material
property
The machine must only be used in technically perfect condition in
accordance with its designated use and the instructions set forth in the
Operator's Manual, and only by safety-conscious persons who are fully
aware of the risks involved in operating the machine. Any functional
disorders, especially those affecting the safety of the machine, must
therefore be rectified immediately!
Basic rule:
Before starting the machine ensure that:
- All safety devices and guards are in place and in working order.
- All controls operate correctly.
- The machine is set up correctly according to the instructions in the
Operator's Manual.
- The machines is clean.
- The machine's labels are legible.
- No safety devices or guards are missing or inoperative.
Careful and prudent machine operation is the best way to avoid
accidents!
The Operator's Manual must always be at hand on the machine and
must therefore be stored in the tool kit.
Immediately replace an incomplete or illegible Operator's Manual.
In addition to the Operator's Manual, observe and instruct the operator
in all other generally applicable legal and other mandatory regulations
relevant to accident prevention and environmental protection.
These compulsory regulations may also deal with handling hazardous
substances, issuing and/or wearing personal protective equipment, or
traffic regulations
With regard to specific operational features, e.g. those relevant to job
organization, task sequences or the persons entrusted with the task,
supplement the Operator's Manual by corresponding instructions,
including those relevant to supervising and reporting duties
Persons entrusted with service/maintenance on the machine must
have read and understood the Operator's Manual and in particular, the
chapter “Safety Instructions”, before beginning service/maintenance.
This applies especially to persons working only occasionally on the
machine, e.g., set-up or maintenance
The user/owner must check – at least from time to time – whether the
persons entrusted with operation or maintenance of the machine are
working in compliance with the Operator's Manual and are aware of
risks and safety factors
The operator or service technician must wear personal protective
equipment as specified by local regulations.
In the event of safety-relevant modifications or changes on the
machine or of its behavior, stop the machine immediately and report
the malfunction to the competent authority/person. Safety-relevant
damage or malfunctions of the machine must be rectified immediately
OM DW50 us* 1.0 * Sicherheit_us.fm 2-5
2
Never make any modifications, additions or conversions to the
machine and its superstructures, as well as to the attachments, which
might affect safety without the approval of Wacker Neuson! This also
applies to the installation and the adjustment of safety devices and
valves, as well as to welding work on load-bearing elements
Spare parts must comply with the technical requirements specified by
Wacker Neuson. Original spare parts can be relied to do so.
Replace hydraulic hoses within stipulated and appropriate intervals
even if no safety-relevant defects have been detected.
Before servicing the machine, remove jewelry, such as rings, wrist-
watches, bracelets etc., and tie back long hair and do not wear loose-
fitting garments, such as unbuttoned or unzipped jackets, ties or
scarves.
Injury can result from being caught up in the machinery or from rings
catching on moving parts!
Keep the machine clean. This reduces
Fire hazard e.g. due to oil-soaked rags lying around
Injury hazard e.g. due to dirt or debris on the footholds, and
Accident hazard e.g. due to dirt pile-up on the travel pedals
Observe all safety, warning and information signs and labels on the
machine
Adhere to prescribed intervals or those specified in the Operator's
Manual for routine checks/inspections and maintenance work!
For service, inspection, maintenance or repair tools and workshop
equipment adapted to the task on hand are absolutely indispensable
Selection and qualification of staff, basic responsibilities
Any maintenance on or with the machine must be performed by
reliable staff only. Do not let unauthorized persons travel or operate the
machine! Observe statutory minimum age limits!
Employ only trained or instructed staff on the machine, and clearly and
unequivocally define the individual responsibilities of the staff for
operation, set-up, maintenance and repair!
Define the machine operator's responsibilities – also with regard to
observing traffic regulations. Give the operator the authority to refuse
instructions by third parties that are contrary to safety
Do not allow persons to be trained or instructed or persons taking part
in a general training course to work on or with the machine without
being permanently supervised by an experienced person!
Work on the electrical system and equipment, on the undercarriage
and the steering and brake systems may be performed only by skilled
staff which has been specially trained for such work.
Work on the hydraulic system of the machine must be performed only
by staff with special knowledge and experience in hydraulic equipment!
Seal off the danger zone should it not be possible to keep a safe
distance.
Stop operation if persons do not leave the danger zone in spite of
warning!
Keep out of the danger zone!
Danger zone:
The danger zone is the area in which persons are endangered due to the
movements of the:
- machine
2-6 OM DW50 us* 1.0 * Sicherheit_us.fm
2
- work equipment
- additional equipment or
-material
- This also includes the area affected by falling material, equipment or
by debris which are thrown out.
The danger zone must be extended by 0.5 m in the immediate
vicinity of
- buildings
- scaffolds or
- other elements of construction
2.6 Safety instructions regarding operation
Normal operation
Avoid any operational mode that might be prejudicial to safety!
Before beginning machine operation, familiarize yourself with the
surroundings and circumstances of the work site. These are e.g.
obstacles in the traveling area or the job site, the soil bearing capacity
and any necessary barriers separating the work site from public roads
Take the necessary precautions to make sure the machine is used
only when in a safe and reliable state!
Operate the machine only if all protective and safety-oriented devices,
e.g. removable safety-devices, soundproofing elements and
exhausters etc., are in place and fully functional!
Check the machine at least once a day/per work shift for visible
damage and defects. Report any changes (incl. changes in the
machine's operational behavior) to the competent organization/person
immediately! If necessary, stop the machine immediately and lock it!
In the event of malfunctions, stop the machine immediately and lock it!
Have any defects rectified immediately!
Start and operate the machine from the operator‘s seat only!
Perform start-up and shut-down procedures in accordance with the
Operator's Manual, and observe the indicators!
Before putting the machine into operation (start-up/moving), make sure
no one is at risk by putting the machine into operation!
Before machine travel, and also after interrupting operation, check
whether the service brake, the parking brake (the drive must be
switched off if the parking brake is applied!) and the signalling and the
light systems are functional!
When traveling on public roads, ways and places, observe the local
traffic regulations in force and, if necessary, make sure beforehand
that the machine is in a condition perfectly compatible with these
regulations!
Always switch on the lights in conditions of poor visibility and after
dark.
Do not carry any other persons apart from the operator!
When crossing underpasses, bridges and tunnels, or when passing
under overhead lines always make sure there is enough clearance!
Always keep at a safe distance from the edges of building pits and
slopes!
When working in buildings or in enclosed areas, look out for:
- Height of the ceiling/clearances
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Wacker Neuson DW50 User manual

Type
User manual

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