Wacker Neuson EW100 User manual

Type
User manual
Mobile Excavator
EW 100
OPERATOR'S MANUAL
520005 1.0
0414
www.wackerneuson.com
5200022585
Documentations Language Order no.
Operator's Manual us 5200019750
Spare parts list EW100 (E06-06)
de/en/fr 1000315167
de/it/es 1000315168
Legend
Original Operator‘s Manual -
Translation of original Operator‘s Manual x
Edition (issued) 1.0 (04/2014)
Document OM EW100 us
Copyright 2013 Wacker Neuson Baumaschinen GmbH, Hörsching
Printed in Michigan, USA
All rights reserved, in particular the globally applicable copyright, right of reproduction and right of distribution.
No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic
or mechanical including photocopying, recording, taping or information storage or retrieval systems – without prior
permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson
Linz GmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu-
tion.
Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their prod-
ucts. For this reason, we may from time to time need to make changes to diagrams and descriptions in this docu-
mentation which do not reflect products which have already been delivered and which will not be implemented on
these machines.
Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not
accepted.
Non-metric weights and measurements are approximate.
The cover features the machine with possible optional equipment.
Wacker Neuson is authorized to reprint the copyright-protected material of Perkins Engines Company Ltd
contained in this document.
Photographs and graphics are symbolic representations and may differ from the actual products
Wacker Neuson Linz GmbH
Flughafenstraße 7
A-4063 Hörsching
Document: OM EW100 us
OM EW100 us 1.0 *ew100us1_0IVZ.fm I-1
Table of Contents
1Foreword
1.1 Operator’s Manual................................................................................................................................ 1-1
1.2 Warranty and liability ............................................................................................................................ 1-5
2 Safety Information
2.1 Safety Symbols Found In This Manual................................................................................................. 2-1
2.2 Warranty............................................................................................................................................... 2-2
2.3 Disposal................................................................................................................................................ 2-2
2.4 Designated Use.................................................................................................................................... 2-2
2.5 Preparing To Use The Machine............................................................................................................ 2-3
2.6 Operator and Technician Qualifications and Basic Responsibilities..................................................... 2-4
2.7 Safety Instructions Regarding Operation.............................................................................................. 2-5
2.8 Special Instructions for Traveling on Public Roads .............................................................................. 2-8
2.9 Operator Protection System ................................................................................................................. 2-8
2.10 Applications with Lifting Gear ............................................................................................................... 2-9
2.11 Attachments........................................................................................................................................ 2-11
2.12 Trailers................................................................................................................................................ 2-12
2.13 Hammer operation.............................................................................................................................. 2-12
2.14 Transport and Towing......................................................................................................................... 2-13
2.15 Safety Guidelines for Maintenance..................................................................................................... 2-14
2.16 Special Hazards ................................................................................................................................. 2-16
2.17 Safety Guidelines when using Internal Combustion Engines............................................................. 2-21
3 Introduction
3.1 Machine overview................................................................................................................................. 3-1
3.2 Brief description of the machine ........................................................................................................... 3-2
3.3 Information and regulations on use ...................................................................................................... 3-4
3.4 Labels................................................................................................................................................... 3-8
4 Putting into operation
4.1 Cabin/control stand............................................................................................................................... 4-1
4.2 Overview of control elements ............................................................................................................. 4-33
4.3 Indicator lights and warning lights (overview)..................................................................................... 4-38
4.4 Preparatory work ................................................................................................................................ 4-41
4.5 Starting and stopping the engine........................................................................................................ 4-46
5Operation
5.1 Steering system.................................................................................................................................... 5-1
5.2 Accelerator actuation............................................................................................................................ 5-1
5.3 Brakes .................................................................................................................................................. 5-3
5.4 Travel operation.................................................................................................................................. 5-19
5.5 Differential lock................................................................................................................................... 5-40
5.6 Lights/signaling system ...................................................................................................................... 5-40
5.7 Wiper/wash system ............................................................................................................................ 5-44
5.8 Heating, ventilation and air conditioning system................................................................................. 5-45
5.9 Operating hydraulics........................................................................................................................... 5-54
5.10 Attachments........................................................................................................................................ 5-86
5.11 Machine operation.............................................................................................................................. 5-90
5.12 Emergency lowering........................................................................................................................... 5-98
5.13 Options ............................................................................................................................................... 5-99
5.14 Putting out of operation/back into operation..................................................................................... 5-104
5.15 Permanently putting out of operation................................................................................................ 5-106
6 Transportation
6.1
Towing the machine .......
...................................................................................................................... 6-1
6.2 Loading the machine ............................................................................................................................ 6-8
6.3 Transporting the machine..................................................................................................................... 6-9
Table of Contents
I-2 OM EW100 us 1.0 *ew100us1_0IVZ.fm
7 Maintenance
7.1 Information on maintenance................................................................................................................. 7-1
7.2 Maintenance overview.......................................................................................................................... 7-2
7.3 Fluids and lubricants........................................................................................................................... 7-15
7.4 Maintenance accesses ....................................................................................................................... 7-18
7.5 Cleaning and maintenance................................................................................................................. 7-25
7.6 Lubrication operation.......................................................................................................................... 7-28
7.7 Fuel system ........................................................................................................................................ 7-33
7.8 Engine lubrication system................................................................................................................... 7-39
7.9 Cooling system ................................................................................................................................... 7-41
7.10 Air filter................................................................................................................................................ 7-44
7.11 V-belt/toothed belt............................................................................................................................... 7-44
7.12 Hydraulic system ................................................................................................................................ 7-45
7.13 Electrical system................................................................................................................................. 7-49
7.14 Heating, ventilation and air conditioning system................................................................................. 7-51
7.15 Washer system................................................................................................................................... 7-51
7.16 Axles/traveling drive............................................................................................................................ 7-51
7.17 Brake system...................................................................................................................................... 7-51
7.18 Tires/tracks......................................................................................................................................... 7-52
7.19 Maintenance of attachments............................................................................................................... 7-54
7.20 Maintenance of options....................................................................................................................... 7-54
7.21 Exhaust gas treatment........................................................................................................................ 7-55
7.22 Machine preservation ......................................................................................................................... 7-55
8Malfunctions
8.1 Diesel engine malfunctions................................................................................................................... 8-1
8.2 Malfunctions of the traveling drive ........................................................................................................ 8-8
8.3 Malfunctions of the hydraulic system.................................................................................................... 8-8
8.4 Malfunctions of the electrical system.................................................................................................... 8-8
8.5 Malfunctions in the air conditioning system........................................................................................ 8-10
8.6 Malfunctions of attachments............................................................................................................... 8-10
9 Technical data
9.1 Models and trade names...................................................................................................................... 9-1
9.2 Engine................................................................................................................................................... 9-1
9.3 Traveling drive/axles............................................................................................................................. 9-2
9.4 Brakes................................................................................................................................................... 9-2
9.5 Tires...................................................................................................................................................... 9-3
9.6 Steering system.................................................................................................................................... 9-3
9.7 Operating hydraulics............................................................................................................................. 9-3
9.8 Electrical system................................................................................................................................... 9-5
9.9 Tightening torques................................................................................................................................ 9-8
9.10 Coolant ................................................................................................................................................. 9-9
9.11 Noise emissions.................................................................................................................................... 9-9
9.12 Vibration.............................................................................................................................................. 9-10
9.13 Weight................................................................................................................................................. 9-13
9.14 Payload/stability.................................................................................................................................. 9-14
Index
Index ..............................................................................................................................................................S-1
OM EW100 us 1.0 *ew100konf.fm EG-1
Declaration of conformity
Manufacturer
Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hörsching, Austria
Product
Declaration of conformity
Notified body according to Directive 2006/42/EC, appendix XI:
Notified body involved in procedure
Fachausschuss Bauwesen, Landsberger Str. 309, 80687 Munich, Germany
Directives and standards
We hereby declare that this product corresponds to the relevant regulations of the following Directives
and standards:
2006/42/EC, 2005/88/EC, 2000/14/EC;
DIN EN ISO 12100:2010, DIN EN 474-1:2006+A1:2009, DIN EN 474-5:2012,
DIN EN ISO 3471:2010, DIN EN ISO 3744:2010, DIN EN ISO 3449:2008, DIN EN ISO 13849-2:2012
Authorized representative for the compilation of technical documentation
Thomas Köck, team leader technical documentation
Flughafenstr. 7
4063 Hörsching/Austria
Austria
Machine designation Hydraulic excavator
Model/version E06-06
Trade name EW100
Serial number --
Output in kW 86
Measured sound power level dB(A) 94,9
Guaranteed sound power level dB(A) 96
Johannes Mahringer,
Managing director
Robert Plomberger,
Technical director
Markus Huber,
Technical director
EC Declaration of Conformity
Original declaration of conformity
Declaration of conformity
EG-2 OM EW100 us 1.0 *ew100konf.fm
Notes:
OM EW100 us 1.0 *ew100v100.fm 1-1
1
1 Foreword
1.1 Operators Manual
Information on this Operators Manual
A compartment at the rear of the cabin can be used for storing the
Operator’s Manual.
A document box on the rear wall is available as an option.
This Operator’s Manual contains important information on how to work
safely, correctly and economically with the machine. Therefore, it aims not
only at new personnel, but it also serves as a reference for experienced
personnel.
Furthermore, the reliability and the service life of the machine will be
increased by following the instructions in the Operator’s Manual. This is
why the Operator’s Manual must be kept at hand in the machine.
The operator must carefully read and understand the Operator’s Manual
before starting up, servicing or repairing the machine.
This Operator’s Manual will help to familiarize yourself more easily with
the machine, thereby enabling you to use it more safely and efficiently.
This Operator’s Manual does not include special superstructures.
Please contact your dealer if you require more information on the machine
or the Operator’s Manual.
Foreword
Table of Contents
Index
1-2 OM EW100 us 1.0 *ew100v100.fm
1
Explanation of symbols and abbreviations
Explanation of symbols
Identifies a list
- Identifies a subdivision of a list
Description of a result
1. Identifies an activity
Follow the order of the activity!
2. Continuation of an activity
Follow the order of the activity!
A Identifies an alphabetical list
B Continuation of an alphabetical list
Cross references: see page 1-1 (page)
Cross references: 7 (pos. no. or table no.)
Cross references: fig. 2 (fig. no. 1)
Cross references: – see chapter “5 Operation” on page 5-1
(see chapter)
Cross references: – see “Operation” on page 5-1 (-see text)
Information
Identifies an information that, when followed, provides for a more efficient
and economical use of the machine.
Environment
Failure to observe the instructions identified by this symbol can cause
damage to the environment.
OM EW100 us 1.0 *ew100v100.fm 1-3
1
Abbreviations
TOPS = Tip Over Protective Structure
ROPS =
Roll Over Protective Structure (without losing contact with
the ground)
FOPS = Falling Objects Protective Structure
FGPS = Front Guard Protective Structure
AUX = Auxiliary hydraulic circuit
B=Width
NW = Nominal width
PS = Stabilizer blade
LS = Stick
HSWS = Hydraulic Easy Lock quickhitch
o/h = Operating hours
Pos. = Position
Fig. = Figure
e.g. = for example
approx. = approximately
=
max. = maximum
min. = minimum
1-4 OM EW100 us 1.0 *ew100v100.fm
1
Conversion table
The rounded imperial values are indicated in brackets, for example 1060
cm³ (64.7 in³).
Volume unit
1 cm³ (0.061 in³)
1 m³ (35.31 ft³)
1 ml (0.034 US fl.oz.)
1 l (0.26 gal)
1 l/min (0.26 gal/min)
Unit of length
1 mm (0.039 in)
1 m (3.28 ft)
Weight
1 kg (2.2 lbs)
1 g (0.035 oz)
Pressure
1 bar (14.5 psi)
1 kg/cm² (14.22 lbs/in²)
Force/output
1 kN (224.81 lbf)
1 kW (1.34 hp)
1 PS (0.986 hp)
Torque
1 Nm (0.74 ft.lbs.)
Speed
1 kph (0.62 mph)
Acceleration
1 m/s² (3.28 ft/s²)
OM EW100 us 1.0 *ew100v100.fm 1-5
1
1.2 Warranty and liability
Exemption from warranty and liability
Warranty
Warranty claims can be made only if the conditions of warranty have been
observed. They are included in the General Conditions of Sales and
Delivery for new machines and spare parts sold by the dealers of Wacker
Neuson Linz GmbH. Furthermore, all instructions in this Operator’s
Manual must be observed.
Have the maintenance, delivery inspection and the entries in the service
booklet performed by a Wacker Neuson service center, otherwise
warranty claims will not be acknowledged.
Exemption from liability
Modifying Wacker Neuson products and fitting them with additional
equipment and attachments that are not included in our delivery
program requires Wacker Neuson’s written authorization, otherwise
warranty and product liability for possible damage caused by these
modifications shall not be applicable.
The safety of the machine can be negatively affected by performing
machine modifications without proper authority and by using spare
parts, equipment, attachments and optional equipment that have not
been checked and released by Wacker Neuson. Warranty and product
liability for possible damage caused by these modifications shall not be
applicable.
Wacker Neuson Linz GmbH shall not be liable for injury and/or
damage to property caused by failure to observe the safety instruc-
tions, warnings and the Operator’s Manual, and by the negligence of
the duty to exercise due care when:
- handling
- operating
- servicing and performing maintenance and
- repairing the machine. This is also applicable in those cases in which
special attention has not been drawn to the duty to exercise due
care, in the safety instructions as well as in the Operator’s and
maintenance manuals.
- Read and understand the Operator’s Manual before starting up,
servicing or repairing the machine. Observe all safety instructions
and warnings.
1-6 OM EW100 us 1.0 *ew100v100.fm
1
Notes:
OM EW100 us – Edition 1.0 *ew100b210_us.fm 2-1
2 Safety Information
2.1 Safety Symbols Found In This Manual
This is the safety alert symbol. It is used to alert you to potential personal
hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
Potential consequences of the hazard.
Obey all safety messages that follow this symbol to avoid injury or
death.
WARNING
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Potential consequences of the hazard.
Obey all safety messages that follow this symbol to avoid possible
injury or death.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Potential consequences of the hazard.
Obey all safety messages that follow this symbol to avoid possible
minor or moderate injury.
NOTICE
NOTICE indicates a situation which, if not avoided, could result in property
damage.
Information
Information identifies an instruction that, when followed, provides for a
more efficient and economical use of the machine.
2-2 OM EW100 us – Edition 1.0 * *ew100b210_us.fm
Environment
Failure to observe the instructions identified by this symbol can result in
damage to the environment. The environment is at risk if environmentally
hazardous material, such as waste oil, is not subject to proper use or
disposal.
2.2 Warranty
Warranty claims can be brought forward to your Wacker Neuson dealer
only. Furthermore, the instructions in this Operator's Manual must be
observed.
2.3 Disposal
All fluids, lubricants, material, etc., used on the machine are subject to
specific regulations regarding collection and disposal. Dispose of different
materials and consumables separately and responsibly in accordance
with environmental protection legislation.
Environment
Avoid damage to the environment. Do not allow the oil and oily wastes to
get into the ground or stretches of water.
If the machine is no longer used according to its designated use, ensure
that it is decommissioned or put out of operation and disposed of
according to applicable regulations.
- Observe all applicable safety regulations during machine disposal.
- Machine disposal must be carried in accordance with state-of-the-art
standards that apply at the time of disposal.
2.4 Designated Use
1. In accordance with this designated use, the machine may be used
ONLY for moving earth, gravel, coarse gravel or ballast and rubble. It
may also be used for operating with the attachments approved in the
“Fields of application and use of attachments” chapter.
2. No other applications are designated for the use of the machine.
Wacker Neuson will not be liable for damage resulting from use other
than mentioned above. The operator alone will bear the risk.
3. “Designated use“ also includes observing the instructions set forth in
the Operator's Manual and observing the maintenance schedule.
4. Machine safety can be negatively affected by performing out machine
modifications without proper authority and by using spare parts,
equipment, attachments and optional equipment which have not been
checked and released by Wacker Neuson. Wacker Neuson will not be
liable for damage resulting from unapproved parts or unauthorized
modifications.
5. Wacker Neuson shall not be liable for personal injury and/or damage to
property caused by failure to observe the safety instructions on labels
and in this Operator's Manual, and by the negligence of the duty to
exercise due care when:
transporting the machine
OM EW100 us – Edition 1.0 *ew100b210_us.fm 2-3
operating the machine
servicing the machine and performing maintenance.
repairing the machine.
This is also applicable when special attention has not been drawn to the
duty to exercise due care.
1. Read and understand the Operator's Manual before starting, moving,
operating, servicing or repairing the machine. Observe the safety
instructions.
2. The machine shall not be used for transport jobs on public roads
without a specific certification.
3. In applications with lifting gear, the machine is used according to its
designated use only if the prescribed devices are installed and
functional.
4. The quickhitch is only used for locking an attachment.
5. Hammer operation is only allowed in specified areas.
2.5 Preparing To Use The Machine
Conditions for use
The machine has been designed and built in accordance with state-of-
the-art standards and the recognized safety regulations. Nevertheless,
its use can constitute a risk to life and limb of the operator or of third
parties, or cause damage to the machine and to other material
property.
Read and follow this Operator's manual and other manuals that
accompany the machine.
The machine must only be used in accordance with its designated use
and the instructions set forth in the Operator's Manual.
The machine must only be used by qualified operators who are fully
aware of the risks involved in operating the machine.
Do not start, move or operate a damaged or malfunctioning machine.
Any mechanical dysfunctions, especially those affecting the safety of
the machine, must be repaired immediately. Only qualified technicians
shall determine how to move a damaged or malfunctioning machine to
a safe place for diagnoses and repair.
The operator/machine owner commits himself to operate and keep the
machine in serviceable condition and, if necessary or required by law,
to require the operating or servicing persons to wear protective clothing
and safety equipment.
Operator training and knowledge
Always keep this Operator's Manual and other manuals that
accompany the machine in their storage compartment provided in the
operator station on the machine. Immediately replace an incomplete or
illegible Operator's Manual.
All persons working on or with the machine must read and understand
the safety information in this Operator's Manual before beginning work.
This applies especially to persons working only occasionally on the
machine, such as performing set-up or maintenance tasks.
2-4 OM EW100 us – Edition 1.0 * *ew100b210_us.fm
Follow, and instruct the operator in, legal and other mandatory regula-
tions relevant to accident prevention and environmental protection.
These may include handling hazardous substances, issuing and/or
wearing personal protective equipment, or obeying traffic regulations.
The operator/machine owner must regularly ensure that all persons
entrusted with operation or maintenance of the machine are working in
compliance with the Operator's Manual and are aware of risks and
safety factors of the machine.
Preparing for use
Before starting the machine, ALWAYS inspect the machine to make
sure that it is ready for safe work and travel operation.
Wear close-fitting work clothes that do not hinder movement. Tie back
long hair and remove all jewelry (including rings).
Information on visibility
Before putting the machine into operation, perform a visual check to
ensure that there are neither persons nor objects or other sources of
risk around the machine.
When using the machine, check the surroundings constantly in order to
identify potential hazards in time.
Before using the machine, before starting work or when changing
operators, ensure that all visual aids (mirrors) work correctly, that they
are clean and adjusted in accordance with the instructions in this
Operator's Manual. The operator must observe the local regulations.
Do not make any changes or modifications that impair visibility.
Otherwise the machine does not meet the requirements for conformity
and licensing.
Modifications and spare parts
NEVER make any modifications, additions or conversions to the
machine and its superstructures (for example, cab, etc.), or the
machine's attachments, without the approval of Wacker Neuson. Such
modifications may affect safety and/or machine performance. This also
applies to the installation and adjustment of safety devices and valves,
as well as to welding work on load-bearing elements.
Spare parts must comply with the technical requirements specified by
Wacker Neuson. Contact your Wacker Neuson dealer for assistance.
2.6 Operator and Technician Qualifications and Basic Responsibilities
Operator/Machine Owner responsibility
Only allow trained and experienced individuals to operate, maintain, or
repair the machine. NEVER let unauthorized or underaged persons
operate the machine.
Clearly and unequivocally define the individual responsibilities of the
operator and technician for operation, maintenance and repair.
Define the machine operator's responsibilities on the job site and for
observing traffic rules. Give the operator the authority to refuse instruc-
tions by third parties that are contrary to safety
OM EW100 us – Edition 1.0 *ew100b210_us.fm 2-5
Do not allow persons to be trained or instructed by anyone other than
an experienced person. Also, NEVER allow persons taking part in a
general training course to work on or with the machine without being
supervised by an experienced person.
Repair person qualifications
Work on the electric system and equipment, on the undercarriage and
the steering and brake systems may be performed only by skilled
individuals who have been specially trained for such work.
Work on the hydraulic system of the machine must be performed only
by a technician with special knowledge and experience in hydraulic
equipment.
2.7 Safety Instructions Regarding Operation
Preparing for use
Keep the machine clean. This reduces the risk of fire hazards (such as
from combustible materials like rags), and reduces the risk of injury or
operational accidents that can be caused by dirt build-up on the travel
pedals, mirrors or foot rests and steps.
Observe all safety, warning, and information signs and labels on the
machine.
Start and operate the machine from the seat only.
The operator must sit in the seat, fasten and adjust the seat belt and
check if all mirrors are adjusted correctly before putting the machine
into operation.
Always adjust the seat position before starting work. Do not change the
seat position during machine operation or machine travel.
Make sure that all safety devices are properly installed and functional
before starting work.
Before putting the machine/attachment into operation (starting/
moving), ensure that no one in the immediate vicinity will be at risk.
Starting and stopping
Perform starting and stopping procedures according to this Operator's
Manual.
Observe all indicator lights.
Do not use starting fluid (for example, ether) especially in those cases
in which a heater plug (intake air pre-heating) is used at the same time
– explosions hazard.
Make sure the brakes, the steering, the travel pedals, the control levers
and the signalling and light systems are functional before machine
operation, and also before restarting after an interruption of work.
Fold up the control lever base before releasing the seat belt in order to
avoid unintentional operation.
- Lower the attachments to the ground.
- Apply the parking brake with the switch.
2-6 OM EW100 us – Edition 1.0 * *ew100b210_us.fm
Job site awareness
Familiarize yourself with the surroundings and circumstances of the job
site before beginning work. Be aware of:
- obstacles in the operating and traveling area
- the soil bearing capacity
- any necessary barriers separating the job site from public roads
Always keep at a safe distance from the edges of building pits and
slopes.
Look out for the following when operating in buildings or in enclosed
areas:
- height of the ceiling/clearances
- width of entrances
- maximum load of ceilings and floors
- sufficient room ventilation – carbon monoxide poisoning hazard.
Observe the danger zone. See “Danger zone awareness“.
Use the rearview mirror to stay aware of job site obstacles and
personnel.
Always use the work lights in conditions of poor visibility and after dark.
However, make sure that users of public roads will not be temporarily
blinded by the work lights.
Provide additional lighting of the job site if the lights of the machine are
not sufficient for performing work safely.
Danger zone awareness
The danger zone is the area in which persons are in at risk due to the
movements of the machine, work equipment, additional equipment or
material.
The danger zone also includes the area affected by falling material,
equipment or constructions debris. The danger zone must be extended
by 0.5m (20 in) in the immediate vicinity of buildings, scaffolds or other
elements of construction.
Seal off the danger zone if it is not possible to keep a safe distance.
Stop work immediately if persons do not leave the danger zone in spite
of warnings.
Operating the Machine
Never operate the machine if you are standing on the ground.
Operate the machine ONLY when you are seated and you have
fastened your seat belt. Stop the engine before releasing the seat belt.
During operation on slopes, move or work uphill or downhill. If traveling
across a slope cannot be avoided, bear in mind the tilting limit of the
machine. Always keep the attachments/work equipment close to the
ground. This also applies to traveling downhill. When traveling or
operating across a slope, the load must be on the uphill side of the
machine.
On sloping terrain, ALWAYS adapt your travel speed to the prevailing
ground conditions.
Never get on or off a moving machine, and do not jump off the
machine.
OM EW100 us – Edition 1.0 *ew100b210_us.fm 2-7
The travel pedals require practice before a operator becomes familiar
with the pedal response. Therefore, adjust the travel speed to your
abilities and the surroundings.
Move loads only in work position with the oscillating axle locked.
Carrying passengers
Do not lift, lower or transport people on the machine or in the
attachment.
Never install a man basket or an operating platform to the machine.
Mechanical integrity
Take the necessary precautions to make sure the machine is used
only when in a safe and serviceable state.
Operate the machine ONLY if all protective and safety-oriented
devices (ROPS, removable safety-devices, soundproofing elements,
mufflers, etc.) are in place and fully functional.
Check the machine before entering the cab to operate the machine for
visible damage and defects. Report any changes, including changes in
the machine's function and response, to your supervisor immediately.
If the machine is functioning unpredictably or in event of malfunctions,
stop the machine immediately, lock it, and report the malfunction to a
qualified technician or supervisor. Safety-relevant damage or malfunc-
tions oft the machine must be rectified immediately.
Traveling
Before machine travel always check whether the supplementary
equipment and the attachments have been safely stowed away or
attached.
Careful when reversing the machine – accidents hazard.
Persons in the blind spot of the machine cannot seen by the operator.
Ensure that nobody is within the danger zone of the machine when
changing the traveling direction.
Use the rearview mirrors to reverse with the machine.
When traveling on or in public areas, observe all applicable regula-
tions. Make sure beforehand that the machine is in compliance with
these regulations.
Installed work lights must NOT be used for travel.
When crossing underpasses, gates, bridges and tunnels, or when
passing under overhead lines, make sure the clearance height and
width are sufficient to avoid contact.
Empty the bucket and dump it in until the bucket opening is in the
upward horizontal position as a minimum before traveling on public
roads.
Do not travel any faster than 40 kph (25 mph). Use the pedals or the
brakes accordingly.
Apart from the operator, no other persons are allowed to ride on the
machine.
2-8 OM EW100 us – Edition 1.0 * *ew100b210_us.fm
2.8 Special Instructions for Traveling on Public Roads
The machine is subject to the applicable legal regulations of your
country.
Safety equipment in compliance with the legal regulations of your
country must be on board, for example a warning triangle, a first aid kit
and a safety vest.
Also follow the national accident prevention regulations.
Always adapt your travel speed to the road and ground conditions,
machine handling and to the visibility conditions.
Do not travel any faster than 40 kph (25 mph). Use the pedals or the
brakes accordingly.
All attachments except buckets up to 900 mm (35.43'') wide must be
removed.
Remove the protective Front Guard structure before traveling on public
roads – see chapter Protective Front Guard structure level II (option) on
page 4-31.
Empty the bucket.
Prepare the machine for travel on public road – see chapter Preparing
road travel on page 5-22.
Do not use working lights when traveling on public roads.
Perform a functional check of the lights (headlights, turn indicator lights
etc.).
Perform a functional check of the brake system.
Ensure that the hydraulic system of the machine has no leaks.
Close the door and the windows.
Fasten your seat belt.
2.9 Operator Protection System
The machine is equipped with a ROPS safety cab as a standard.
The optional protective FOPS structure protects the operator against
material falling from above.
The optional protective Front Guard structure protects the operator
against material from the front.
DANGER
Crushing hazard by objects falling from above.
Falling object will cause serious or deadly injuries.
When operating in areas with a risk install protective FOPS structure
(Option).
Otherwise machine operation is prohibited.
Fig. 1: Protective FOPS and Front Guard structure
Front Guard
FOPS
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Wacker Neuson EW100 User manual

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User manual

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