Assa Abloy YALE 4600CK Series Installation guide

Brand: Assa Abloy

Model: YALE 4600CK Series

Type: Installation guide

4600CK Series Grade 2

Cylindrical Knob Locks

Installation Instructions

6REMOVE INSIDE KNOB

If received with knob engaged, depress knob

catch with release tool and pull knob off spindle.

ADJUST FOR DOOR THICKNESS

Rotate outside rose in or out depending on door

thickness. Lock will ﬁt any door from 1-3/8" to 1-3/4".

Locks preset at factory for 1-3/4" thick doors.

Distance from underside of

rose to center of retractor.

11/16" for 1-3/8" Doors

7/8" for 1-3/4" Doors

Outside Rose

8INSTALL LOCK UNIT*

Lock unit housing must engage latch unit prongs and

retractor must engage latch tailpiece.

NOTES

-If guard bolt function is installed, do not attempt to

mount lock unit when door is closed. Guard bolt

tailpiece will interfere.

-Depress latch bolt slightly to

allow retractor to

engage latch tailpiece.

Lock Unit Housing Engages

Latch Unit Prong

Retractor Engages

Latch Tailpiece

*On cylinder functions make sure

keyway is vertical and down.

See page 2 to reverse cylinder.

INSTALL LATCH UNIT

After preparing door and jamb according to

template provided, mount latch in door.

Secure with two (2) screws.

1TO PREP DOOR FOR LOCK

Determine correct backset and door thickness. Place template on door

and mark for holes.

TO MORTISE FRAME FOR STRIKE

Centerline for

strike screws

and front screws.

Cut out jamb

for strike.

Locate strike screws

at 1/2 door thickness

measured from stop.

Stop

When strike box

is not used,

recess in jamb

must be deep

enough to allow

latchbolt to

extend its full

free length.

Strike

Guardbolt

stops on strike

when door is

closed.

Lock

High edge of

beveled door.

Bore 2-1/8" (54mm)

hole through door.

Bore 1" (26mm) hole

through into ﬁrst hole

(this hole must be

centered in door edge

and must be parallel

to sides).

Cut out to ﬁt latch

front, as shown.

5/32

(4mm)

Swivel front latch standard for ﬂat and beveled doors.

2-1/4

(57mm)

1-1/8

(29mm)

263007770 (08-19)

WARNING

This product can expose you to lead which is

known to the state of California to cause

cancer and birth defects or other

reproductive harm. For more information go

to www.P65warnings.ca.gov.

Spindle Slot

1/4"

Approx

Sleeve Hole

Knob Collar

Cylinder

Knob

Knob Catch Slot

Cylinder

Tailpiece

Spindle Knob Catch

(Hidden Under

Sleeve Hole)

9ATTACH INSIDE ROSE

SNAP ON ROSES: Slip on retainer plate and

fasten with two (2) machine screws. Snap rose

over retainer plate, aligning slot and tab.

Tighten Screws

Tab Slot for Removing Rose

10 REPLACE INSIDE KNOB

Line up slot in shank with knob catch in spindle. Slide

knob onto spindle. Depress knob catch and push knob

into engaged position.

NOTE

Knob button should be

in unlocked position

when replacing

inside knob.

Depress

Knob Catch Align

Slot

1. To remove knob, follow steps 1-3 of "To remove cylinder for replacement or rekeying" above.

2. Rotate knob 180° (so keyway is vertical and down). Push knob onto spindle until it contacts

knob catch.

3. Continue with steps 4-6 of "To reassemble" above.

NOTE

When a cylinder function lock is correctly installed, the key

should enter in this position. If not, reverse cylinder as follows:

NOTE FOR PRIVACY FUNCTION:

In an emergency, entrance to a locked

door can be gained by inserting a ﬂat

blade screwdriver into slot located in

center of outside button head.

To remove cylinder for replacement or rekeying:

1. Insert key fully into cylinder.

2. Insert small end of knob collar tool into outside knob sleeve hole.

3. Turn key (in clockwise direction) at least 45° or until depression of knob

catch is felt. Pull off knob.

4. Remove knob collar by using tool provided.

5. Remove cylinder for re-key or replacement.

To reassemble:

1. Insert cylinder into knob.

2. Replace knob collar on knob and press into place.

3. Insert key fully into cylinder.

4. Press small end of knob collar tool into outside knob sleeve hole.

5. Turn key (in clockwise direction) at least 45° or until depression of knob catch is felt.

6. Checking alignment of cylinder head with hole in knob, push knob until knob catch

"clicks" into position.

INSTALLATION FOR DUMMY TRIM

1. Place chassis on door with

knob catch facing edge of

door. Secure with

mounting screws.

2. Attach inside rose.

See Section 9.

3. Replace inside knob. See

Section 10.

Knob Catch

Hole

EDGE OF DOOR

Knob

Rose Assembly

Mounting

Screw

Spindle

Chassis

CYLINDER REPLACEMENT AND REASSEMBLY

Knob Collar Tool

Retainer

Plate

263007770 (08-19)

Product Support Tel 800.438.1951 • www.yalelocks.com

Yale Locks & Hardware is a division of ASSA ABLOY Access & Egress Hardware Group, Inc.

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Assa Abloy YALE 4600CK Series Installation guide

Assa Abloy YALE 4600CK Series Installation guide

Assa Abloy YALE 4600CK Series Installation guide

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