Assa Abloy Yale YM Series Installation guide

Brand: Assa Abloy

Model: Yale YM Series

Type: Installation guide

Assa Abloy Yale YM Series is a cylindrical lockset designed to provide high-quality security for various commercial and residential applications. With its Grade 1 certification, this lockset meets the highest industry standards for durability, reliability, and security.

Key Features:

Cylindrical Design: Enables easy installation and retrofitting into existing doors.
Key-In-Lever: Convenient and secure access control with a key-operated lever.
Adjustable Backset: Allows for customization to fit different door thicknesses.
Reversible Handle: Supports both left-handed and right-handed door configurations.

Key Features:

Cylindrical Design: Enables easy installation and retrofitting into existing doors.
Key-In-Lever: Convenient and secure access control with a key-operated lever.
Adjustable Backset: Allows for customization to fit different door thicknesses.
Reversible Handle: Supports both left-handed and right-handed door configurations.

40 5/16" (1024mm) is

Note:

To avoid splintering wood

doors, drill holes (A) and (C)

from both sides of the door.

A. Drill 2 1/8" (54mm) dia. hole thru

the door.

B. Drill 1" (25mm) dia. hole

in edge of door.

C. Drill two (2) 5/16" (8mm) dia.

Holes thru door.

D. Drill pilot holes for latch

screws. 7/64" (2.5mm) dia.

Cut notches as

shown on template. See note.

(Except Dummy Trim)

Mortise

for latch front 1 1/8" (29mm)

wide X 2 1/4" (57mm) high X 5/32"

(4mm) deep. (Except Dummy Trim)

See note.

(Except Dummy Trim)

4. Unpack Lock.

A. Remove the lock components fromthe

box.

Outside Assembly

(stays assembled)

Inside Rose Support

Assembly

Rose Scalp

Inside

Lever

Handle

Through Bolts

* Chisel & hammer

* #2 phillips screw driver

* Handle removal tool (supplied)

* 3/8” or I/2” drill

Tools Required

*2 1/8" (54mm) hole saw

*1" (26mm) boring bit

*5/16" (8mm) drill bit

*7/64" (2.5mm) drill bit

YMCL100

YMCL100 Series

Instructions

Cylindrical Lockset

Installation

An ASSA ABLOY Group brand

P/N 80-9150-0075 Rev C

YMCL107 Function Shown

™

An ASSA ABLOY Group brand

P/N 80-9150-0075 Rev C

D. Adjust button as required (YMCL102, YMCL104, and

YMCL107 locks only). Depress retainer and

adjust as shown below.

Insert lockbody into door from

outside making sure that lock-

body frame hooks latch case

and retractor engages bolt

tail(s). (If

lockbody does not engage

latch easily, check door prep-

aration for errors.)

DO NOT FORCE.

by removing 2 screws.

lockbody and secure with screws.

B. Disengage rose plate from lockbody and re-

install per illustration below.

)

Slide inside rose support assembly onto lockbody

and tighten through bolts.

Place rose scalp on rose support assembly aligning

the dimple with the notch. Rotate the rose scalp

clockwise to lock. Note: Repeat on outside rose if

necessary.

Install lever handle.

3rd

1 3/8" Door

(35mm)

2nd

1 3/4" Door

(44mm)

Latch

Retractor

engages bolt

tail(s)

Lockbody

Frame engages

latchcase

Machine Screw

Inside Rose

Support Assembly

Rose Scalp

Inside Lever

Turnbutton

Position for thick doors

in slot (not shown)

STD Lock: 1-3/4" door.

Position for thin doors

STD Lock: 1-3/8" door.

Slide plate to disengage

Aligning Dimple

Knotch

An ASSA ABLOY Group brand

P/N 80-9150-0075 Rev C

Note: Cylinder and Sleeve must be properly

installed or the security of the lock will be

compromised.

A. Insert key and rotate 45° counterclockwise.

B. Depress Retainer with tool provided.

Finish Care

This lockset is designed to provide the highest standard of product quality and performance.

Care should be taken to insure a long-lasting finish. When cleaning is required use a soft,

damp cloth. Using lacquer thinners, caustic soaps, abrasive cleaners or polishes could

damage the coating and result in tarnishing.

To Replace Or Install Cylinder:

A. Remove the sleeve from inside the shank or

from the old cylinder.

B. Slide cylinder into sleeve.

C. Rotate key 45 counterclockwise. Depress

retainer plate, push the handle onto the

shank until fully seated. Pull on handle to

insure properly seated.

C. Slide Lever off lock.

YMCL100 Grade1

Key-In-Lever

Cylindrical Lockset

An ASSA ABLOY Group brand

100 Yale Avenue, Lenoir City, TN 37771 • Product Support Tel 800.438.1951 • Fax 800.338.0965 • www.yalecommercial.com

Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand

names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws.

All contents current at time of publication.Yale Security Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction,

permission of Yale Security Inc. is prohibited.

YM Series™ is a trademark of Yale Security, Inc, an ASSA ABLOY Group company.

P/N 80-9150-0075 Rev C

Secure the Rose Support assembly to the door using screws

and washers provided and install the rose scalp and inside

lever.

DUMMY TRIM INSTALLATION

8. Strike Installation (Wood Frames Only)

A. Close door and mark a horizontal line

from the center of the template to the

frame of the door.

B. Measure half the thickness of the door;

mark this same distance with a vertical

line starting from the stop side of the

frame and where both lines cross make

a 1 inch (26mm) diameter hole and

½ inch (13mm) in depth.

C. Align the holes of the strike with the

vertical line, trace the outline of the strike

and mortise with 1/16 inch (1.6mm) depth.

Attach the strike with two screws (provided).

TEST THE OPERATION OF THE LOCKSET

Cycle the lock in both the locked and unlocked

positions. If lock functions smoothly when door

is open, but binds when closed, check door and

frame alignment. If problems are found see

troubleshooting below.

Door Must Not Bind Door Must Not Be Warped

Door Must Not Sag

Door Must Swing Freely

Troubleshooting

1. Check door.

2. Check hinges. They should not be loose or have excessive wear on knuckles.

3. Latchbolt will not deadlock.

Either strike is out of line or gap between door and jamb is too great. Realign strike

or shim strike out towards flat area of latchbolt.

4. Latchbolt does not retract or extend properly.

Latchbolt tail and retractor not properly positioned.

A. Remove lockset. Look through 2-1/8 hole and verify latchbolt tail centered between

top and bottom of hole.

B. Remove latchbolt and insert lockset, look through latch hole and verify retractor mouth

centered in hole. Adjust outside rose plate if not.(See #5 on page 2)

C. Rebore holes if necessary to line up retractor and tail.

YMCL128

Machine Screws

Inside Lever

Washers

Rose

Support Assembly

Rose Scalp

Assa Abloy Yale YM Series Installation guide

Brand: Assa Abloy

Model: Yale YM Series

Type: Installation guide

Key Features:

Cylindrical Design: Enables easy installation and retrofitting into existing doors.
Key-In-Lever: Convenient and secure access control with a key-operated lever.
Adjustable Backset: Allows for customization to fit different door thicknesses.
Reversible Handle: Supports both left-handed and right-handed door configurations.

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Assa Abloy Yale YM Series Installation guide

Assa Abloy Yale YM Series Installation guide

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