Allen-Bradley Kinetix 5100 AC 2198-DB111-F Installation Instructions Manual

Type
Installation Instructions Manual
Installation Instructions
Original Instructions
Kinetix 5100 AC Line Filter
Catalog Numbers 2198-DB111-F, 2198-DB127-F, 2198-DB310-F, 2198-DB324-F,
2198-DB335-F, 2198-DB356-F
This publication provides installation instructions for the AC line filters used with Kinetix® 5100
servo drives. Use these instructions for installing and wiring your AC line filter. For more
information on installing and wiring your AC line filter, see Kinetix 5100 Single-axis
EtherNet/IP™ Servo Drives Users Manual, publication 2198-UM004
.
Before You Begin
For general guidelines when laying out your panel and mounting your AC line filter, refer to the
System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
For guidelines specific to your application, refer to the Kinetix 5100 Single-axis EtherNet/IP
Servo Drives Users Manual, publication 2198-UM004
.
Topic Page
Before You Begin 1
Install the AC Line Filter 2
Wire the AC Line Filter 2
AC Line Filter Dimensions 4
Additional Resources 7
ATTENTION: To avoid personal injury or damage to equipment due to hazardous voltages, follow
these guidelines when installing your AC line filter. NEC and local regulations always take
precedence.
Disconnect mains power before installation.
Verify that the rated voltage is compatible with the local supply voltage.
Connect the earth ground connection first when you make connections.
2 Rockwell Automation Publication 2198-IN017A-EN-P - July 2019
Kinetix 5100 AC Line Filter
Install the AC Line Filter
Mount the line filter to the cabinet panel with hardware as specified in this table.
See the System Design for Control of Electrical Noise Reference Manual, publication
GMC-RM001,
for techniques on how to make proper high-frequency (HF) bonds to improve
overall system performance.
Wire the AC Line Filter
Wire by using copper with 75 °C (167 °F) minimum rating. The phase of main AC power is
arbitrary and earth ground connection is required for safe and proper operation.
Cat. No. Mounting Bolts
Torque Value
N•m (lb•in)
2198-DB111-F
M5 (#10-24) 1.6…2.0 (13.9…17.70)
2198-DB127-F
2198-DB310-F
2198-DB324-F
2198-DB335-F
2198-DB356-F
IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and
methods provided.
Rockwell Automation Publication 2198-IN017A-EN-P - July 2019 3
Kinetix 5100 AC Line Filter
Wiring Examples for the AC Line Filter
Three-Phase Wiring Specifications
Line Filter
Cat. No.
Connects to
Terminals
Recommended
(1)
Wire Size
mm
2
(AWG)
(1) The actual gauge of the input power wiring depends on the system configuration. Consult your machine builder, the NEC, and applicable local
codes.
AC Line Filter
Strip Length
mm (in.)
Terminal
Torque Values
N•m (lb•in)
2198-DB310-F
0.8…8.4 (18…8) 11.0 (0.43) 1.8 (15.58)2198-DB324-F
2198-DB335-F
2198-DB356-F 2.5…33.6 (14…3) 15.0 (0.59) 3.4 (30.1)
Single-Phase Wiring Specifications
Line Filter
Cat. No.
Connects to
Terminals
Recommended
(1)
Wire Size
mm
2
(AWG)
(1) The actual gauge of the input power wiring depends on the system configuration. Consult your machine builder, the NEC, and applicable local
codes.
AC Line Filter
Strip Length
mm (in.)
Terminal
Torque Values
N•m (lb•in)
2198-DB111-F
0.8…8.4 (18…8) 11.0 (0.43) 1.8 (15.58)
2198-DB127-F
L1C
L2C
L1
L2
L3
L1
L2
L3
L1’
L2’
L3’
230V
L1
L2
120/230V
L1C
L2C
L1
L2
L3
Bonded Cabinet
Ground Bar
2198-DB1xxF
AC Line Filter
Mains AC Input
Line
Load
Bonded Cabinet
Ground Bar
2198-DBxxx-F
AC Line Filter
Mains AC Input
Kinetix 5100 drive input
power connections for
three-phase operation.
Line
Load
Kinetix 5100 drive input
power connections for
single-phase operation.
Circuit
Protection
Circuit
Protection
Circuit
Protection
Circuit
Protection
L1
L2
L3
L1
L2
4 Rockwell Automation Publication 2198-IN017A-EN-P - July 2019
Kinetix 5100 AC Line Filter
AC Line Filter Dimensions
AC Line Filter Dimensions (Catalog numbers 2198-DB111-F and 2198-DB310-F)
54.0
(2.13)
6.5
(0.26)
223.0
(8.78)
234.0
(9.21)
72.0
(2.83)
54.0
(2.13)
5.5
(0.22)
270
(10.63)
(Minimum)
30.0
(1.18)
5.5
(0.22)
55.0
(2.17)
223.0
(8.78)
23.0
(0.91)
20.0
(0.79)
5.5
(0.22)
5.5
(0.22)
Dimensions are in mm (in.).
Rockwell Automation Publication 2198-IN017A-EN-P - July 2019 5
Kinetix 5100 AC Line Filter
AC Line Filter Dimensions (Catalog numbers 2198-DB127-F and 2198-DB324-F)
AC Line Filter Dimensions (Catalog number 2198-DB335-F)
275.0
(10.82)
263.0
(10.35)
5.5
(0.22)
76.0
(2.99)
109.0
(4.29)
76.0
(2.99)
270
(10.6)
5.5
(0.22)
5.5
(0.22)
29.1
(1.15)
28.0
(1.15)
86.0
(3.39)
263.0
(10.35)
Dimensions are in mm (in.).
130.0
(5.12)
90.0
(3.54)
80.0
(3.15)
5.5
(0.22)
116.0
(4.57)
310.0
(12.20)
298.0
(11.73)
247.0
(9.72)
340
(13.4)
5.5
(0.22)
90.0
(3.54)
33.0
(1.30)
28.0
(1.10)
5.5
(0.22)
298.0
(11.73)
(Minimum)
Dimensions are in mm (in.).
6 Rockwell Automation Publication 2198-IN017A-EN-P - July 2019
Kinetix 5100 AC Line Filter
AC Line Filter Dimensions (Catalog number 2198-DB356-F)
AC Line Filter Specifications
Cat. No.
Voltage
Rating
Current Rating
A @ 50 °C (122 °F)
Power Loss
W
Leakage
Current
mA
Weight, approx
kg (lb)
Operating
Temperature
2198-DB111-F 95…132V AC or
170…253V AC
single-phase
11 4.9 26.0 1.05 (2.314)
-20…+50 °C
(-4…+122 °F)
2198-DB127-F 27 15.5 24.0 1.80 (3.968)
2198-DB310-F
170…253V AC
three-phase
10 14.0 1.0 1.10 (2.425)
2198-DB324-F 24 29.0 1.0 1.95 (3.968)
2198-DB335-F 35 30.0 0.5 2.90 (6.393)
2198-DB356-F 56 57.0 0.5 4.00 (8.818)
5.5
(0.22)
5.5
(0.22)
5.5
(0.22)
155.0
(6.10)
110.0
(4.33)
390.0
(15.35)
375.0
(14.76)
28.0
(1.10)
33.0
(1.30)
33.0
(1.30)
28.0
(1.10)
80.0
(1.97)
375.0
(14.76)
Dimensions are in mm (in.).
Rockwell Automation Publication 2198-IN017A-EN-P - July 2019 7
Kinetix 5100 AC Line Filter
Additional Resources
These documents contain additional information concerning related products from Rockwell
Automation.
You can view or download publications at http://www.rockwellautomation.com/global/
literature-library/overview.page.
Resource Description
Kinetix Servo Drives Specifications Technical Data,
publication KNX-TD003
Provides product specifications for the Kinetix Integrated
Motion over EtherNet/IP network, Integrated Motion over
Sercos interface, EtherNet/IP networking, and component
servo drive families.
Kinetix Motion Accessories Specifications Technical Data,
publication KNX-TD004
Provides product specifications for Bulletin 2090 motor and
interface cables, low-profile connector kits, drive power
components, and other servo drive accessory items.
Kinetix 5100 Single-axis EtherNet/IP Servo Drives Users
Manual, publication 2198-UM004
Information on how to install, configure, start, and
troubleshoot your Kinetix 5100 servo drive system.
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell
Automation industrial system.
Product Certifications website: rok.auto/certifications
Provides declarations of conformity, certificates, and other
certification details.
Allen-Bradley, Kinetix, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.
EtherNet/IP is a trademark of ODVA, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Automation maintains current product environmental information on its website at
http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page
.
Publication 2198-IN017A-EN-P - July 2019
Copyright © 2019 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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Allen-Bradley Kinetix 5100 AC 2198-DB111-F Installation Instructions Manual

Type
Installation Instructions Manual

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