Krone Swadro 700, Swadro 800/26, Swadro 900 Operating instructions

Original operating instructions

Rotary Rake

Swadro 700

Swadro 800/26

Swadro 900

(from serial no.: 939 408)

Order no.: 150 000 028 03 en

09.05.2016

Table of Contents

2

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CV0

EC Declaration of Conformity

We

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Str. 10, D-48480 Spelle

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the

Machine: Rotary Rake

Type: Swadro 700, Swadro 800/26,

Swadro 900

to which this declaration refers is in compliance with the following relevant provisions of:

• EC Directive 2006/42/CE (machines).

The signing Managing Director is authorised to compile the technical documents.

Spelle, 20.04.2016

Dr.-Ing. Josef Horstmann

(Managing Director, Design & Development)

Year of manufacture:

Machine no.:

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Dear customer,

You have now received the operating instructions for the KRONE

product which you have purchased.

These operating instructions contain important information for the

proper use and safe operation of the machine.

If these operating instructions should become wholly or partially

unusable, you can obtain replacement operating instructions for

your machine by stating the number given overleaf.

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Table of Contents

3

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1 Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 Foreword ................................................................................................................................................. 6

3 Introduction ............................................................................................................................................. 7

3.1 Purpose of Use ................................................................................................................................... 7

3.2 Validity ................................................................................................................................................ 7

3.3 Identification Plate .............................................................................................................................. 7

3.4 Information Required for Questions and Orders ................................................................................ 8

3.5 Intended Use ...................................................................................................................................... 9

3.6 Technical data .................................................................................................................................... 9

4 Safety ..................................................................................................................................................... 15

4.1 Introduction ....................................................................................................................................... 15

4.1.1 Re-Ordering Safety Labels and Information Labels .................................................................. 15

4.1.2 Attaching Safety Labels and Information Labels ...................................................................... 15

4.1.3 Contact ...................................................................................................................................... 15

4.2 Position of the Adhesive Safety Stickers on the Machine ................................................................ 16

4.3 Identifying Symbols in the Operating Instructions ............................................................................ 18

4.4 Identification of the hazard warnings................................................................................................ 18

4.4.1 Personnel Qualification and Training ........................................................................................ 19

4.4.2 Dangers in Case of Non-compliance with the Safety Instructions ............................................ 19

4.4.3 Safety-conscious work practices ............................................................................................... 19

4.5 Safety Instructions and Accident Prevention Regulations ............................................................... 20

4.6 Hitched Implements .......................................................................................................................... 20

4.7 PTO operation .................................................................................................................................. 21

4.8 Hydraulic system .............................................................................................................................. 22

4.9 Tyres................................................................................................................................................. 22

4.10 Maintenance ..................................................................................................................................... 23

4.11 Working in the vicinity of power transmission lines .......................................................................... 24

4.12 Unauthorised Conversion/Modification and Spare Parts Production ............................................... 24

4.13 Inadmissible Modes of Operation ..................................................................................................... 24

4.14 Safety Instructions on the Machine .................................................................................................. 24

5 Commissioning ..................................................................................................................................... 25

5.1 General ............................................................................................................................................. 25

5.2 First installation ................................................................................................................................ 26

5.3 Preparations on tractor ..................................................................................................................... 26

5.3.1 Adjusting the lower suspension arms ....................................................................................... 26

5.4 PTO shaft ......................................................................................................................................... 28

5.4.1 Length adjustment ..................................................................................................................... 28

5.5 Height of tractor lower suspension arms .......................................................................................... 29

6 Start-up .................................................................................................................................................. 30

6.1 Mounting onto the Tractor ................................................................................................................ 30

6.2 Hydraulics ......................................................................................................................................... 31

6.2.1 Special Safety Instructions ........................................................................................................ 31

6.2.2 Connecting the hydraulic lines .................................................................................................. 32

6.3 Lighting connection .......................................................................................................................... 33

6.4 Connecting the Operation ................................................................................................................ 34

6.4.1 Optional ..................................................................................................................................... 34

Table of Contents

4

6.5 Using the safety chain ...................................................................................................................... 35

6.6 Install the PTO shaft ......................................................................................................................... 37

7 Driving and Transport .......................................................................................................................... 39

8 Operation ............................................................................................................................................... 41

8.1 From transport into working position ................................................................................................ 41

8.2 Removing the tine protections from the tine tips .............................................................................. 41

8.3 Lowering Outrigger Arms into Working Position .............................................................................. 42

8.3.1 For design without single-rotor lifting mechanism ..................................................................... 42

8.3.2 For design with hydraulic single-rotor lifting mechanism .......................................................... 43

8.3.3 In Case of Electro-Hydraulic Single-Rotor Lifting Mechanism Design ...................................... 44

8.4 Swivel tine arms to working position. ............................................................................................... 45

8.4.1 For design with collapsible tine arm .......................................................................................... 46

8.5 Move the hoop guards to the working position. ............................................................................... 47

8.6 Overload protection .......................................................................................................................... 47

8.7 Adjusting the Working Width ............................................................................................................ 48

8.8 Adjusting the raking height mechanically ......................................................................................... 49

8.8.1 Adjusting the raking height - electrically (optional) ................................................................... 50

8.8.2 Function of the switches on the control unit .............................................................................. 50

8.9 Separate operation of left/right rotor ................................................................................................ 51

8.9.1 For design with hydraulic single-rotor lifting mechanism .......................................................... 51

8.9.2 In Case of Electro-Hydraulic Single-Rotor Lifting Mechanism Design ...................................... 52

8.10 Driving on Slopes ............................................................................................................................. 53

8.11 Travelling speed und drive speed .................................................................................................... 53

8.12 Switching from working position to transport position ...................................................................... 54

8.13 Move the hoop guards to transport position. .................................................................................... 55

8.14 Swivelling tine arms into transport position ...................................................................................... 56

8.14.1 With rigid tine arms design ........................................................................................................ 56

8.14.2 For design with collapsible tine arm .......................................................................................... 57

8.15 Raising Outrigger Arms into Transport Position ............................................................................... 58

8.15.1 For design without single-rotor lifting mechanism ..................................................................... 58

8.15.2 For design with hydraulic single-rotor lifting mechanism .......................................................... 59

8.15.3 In Case of Electro-Hydraulic Single-Rotor Lifting Mechanism Design ...................................... 60

8.16 Protecting the tine tips (transport position and rotary rake switched off) ......................................... 61

8.17 Parking ............................................................................................................................................. 62

9 Settings ................................................................................................................................................. 63

9.1 To adjust the rotor running gear ....................................................................................................... 63

9.2 Regulating direction of travel ............................................................................................................ 64

10 Maintenance .......................................................................................................................................... 65

10.1 Special Safety Instructions ............................................................................................................... 65

10.2 Compensation Spring(s) .................................................................................................................. 65

10.3 Test run. ........................................................................................................................................... 65

10.4 Tightening torques ............................................................................................................................ 66

10.4.1 Metric Thread Screws with Control Thread............................................................................... 66

10.4.2 Metric Thread Screws with Fine Thread ................................................................................... 67

10.4.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 67

10.5 Testing the screws on the tines ........................................................................................................ 68

10.6 Tyres................................................................................................................................................. 69

10.6.1 Checking and maintaining tyres ................................................................................................ 69

Table of Contents

5

10.6.2 Torque of wheels on the running gear ...................................................................................... 70

10.7 Replacing the tine arms (in case of repair) ...................................................................................... 72

10.8 Replacing Tines ................................................................................................................................ 74

11 Maintenance – lubrication ................................................................................................................... 75

11.1 Special Safety Instructions ............................................................................................................... 75

11.2 PTO shaft ......................................................................................................................................... 75

12 Maintenance – lubrication chart ......................................................................................................... 77

12.1 Lubrication Chart .............................................................................................................................. 78

13 Maintenance - hydraulic system ......................................................................................................... 79

14 Maintenance - Gearbox ........................................................................................................................ 80

14.1 Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 80

14.2 Rotor gear / rotor housing ................................................................................................................ 80

14.3 Main gearbox .................................................................................................................................... 81

15 Special equipment ................................................................................................................................ 82

15.1 Tine loss safeguard .......................................................................................................................... 82

15.2 Chain for height restriction of suspension arms ............................................................................... 83

16 Placing in Storage ................................................................................................................................ 84

16.1 At the End of the Harvest Season .................................................................................................... 84

16.2 Before the Start of the New Season ................................................................................................. 85

17 Malfunctions - Causes and Remedies ................................................................................................ 86

18 Appendix ............................................................................................................................................... 88

19 Index ...................................................................................................................................................... 89

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Foreword

6

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2 Foreword

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Dear Customer,

By purchasing your rotary rake, you have acquired a quality product from KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

It is important to read the operating instructions very carefully before you start operating the

machine to allow you to use the rotary rake to its full capacity.

The contents of this manual are laid out in such a way that you should be able to perform any

task by following the instructions step by step. It contains extensive notes and information about

maintenance, how to use the machine safely, secure working methods, special precautionary

measures and available accessories. This information and these instructions are essential,

important and useful for the operational safety, reliability and durability of the rotary rake.

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these

instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally

recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or

partially, you can receive a replacement set of operating instructions for your machine by

quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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Introduction

7

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed in

operation and maintenance. For this reason, these operating instructions must be read by

operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific

safety instructions contained in the other sections.

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3.1 Purpose of Use

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The rotary rake is used for swathing of cut crops. It is attached on the rear in the three-point

block KAT I and KAT II.

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3.2 Validity

These operating instructions apply to rotary rakes of the series:

Swadro 700, Swadro 800/26, Swadro 900

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3.3 Identification Plate

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SW9070001

1

Figure

1

The machine data is located on the type plate (1).

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Introduction

8

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3.4 Information Required for Questions and Orders

Type

Year of manufacture

Vehicle ID number

Note

The entire identification plate represents a legal document and should not be altered or

rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type

designation, vehicle ID number and the year of manufacture : To ensure that these data are

always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure

safety. The use of spare parts, accessories and other devices which are not manufactured,

tested or approved by KRONE will result in the revoking of the liability for damages resulting

thereof.

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Introduction

9

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3.5 Intended Use

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The rotary rake is built exclusively for conventionaluse in agricultural work (intended use).

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Unauthorised modifications to the machine may have a negative effect on the machine

characteristics or safe and reliable use of the machine or may interfere with proper operation.

Unauthorised modifications shall therefore release the manufacturer of any liability for

consequential damage.

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3.6 Technical data

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication. We reserve the right to make design changes at any time

and without notification of reasons.

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Introduction

10

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Road travel is only permitted with the swivelled outrigger arms in transport position.

The maximum height of 4 m must not be exceeded.

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Type

Swadro 700

Understeering coupling

Unit

standard

Number of rotors

Unit

2

Number of arms / rotors

Unit

10

Number of double tines / arm

Unit

4

Rotor diameter

approx. mm

3300

Height with tine arms/transport position

approx. mm

3995 1)

Height of tine arms folded in / transport position

approx. mm

3580 2)

Height in working position

approx. mm

1600

Length

approx. mm

5725

Width in transport position

approx. mm

2900

Width in working position

approx. mm

6800 3)

6800-7600 4)

Power consumption

approx. kW/HP

37/50

PTO speed

rpm max.

540

Equivalent continuous sound pressure level

less than 70 d B(A)

Acreage

approx./h

6.5-7

Tyres for rotor running gear

Tridem running gear

16x6.50-8 4PR

Main running gear

10.0/75-15.3 8 PR

Lighting voltage

12 Volt, 7-pin plug

12 Volt, 3-pin plug

Max. operating pressure of the hydraulic system

200 bar

Required hydraulic connections

1x SA *)

Max. permissible transport speed

40 km/h

Dead weight

kg

1850

Permissible axle load

kg

1050

Permissible supporting load

kg

800

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1) Design: Tine arm rigid

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2) Design: Tine arm folding

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3) Design: without working width setting

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4) Design: with working width setting

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*) SA= Single-action control unit

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Introduction

11

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Road travel is only permitted with the swivelled outrigger arms in transport position.

The maximum height of 4 m must not be exceeded.

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Type

Swadro 800/26

Understeering coupling

Unit

standard

Number of rotors

Unit

2

Number of arms / rotors

Unit

13

Number of double tines / arm

Unit

4

Rotor diameter

approx. mm

3300

Height with tine arms/transport position

approx. mm

3995 1)

Height of tine arms folded in / transport position

approx. mm

3580 2)

Height in working position

approx. mm

1600

Length

approx. mm

5725

Width in transport position

approx. mm

2900

Width in working position

approx. mm

6800-7600

Power consumption

approx. kW/HP

37/50

PTO speed

rpm max.

540

Equivalent continuous sound pressure level

less than 70 d B(A)

Acreage

approx./h

7.5

Tyres for rotor running gear

Tridem running gear

16x6.50-8 4PR

Main running gear

10.0/75-15.3 8 PR

Lighting voltage

12 Volt, 7-pin plug

12 Volt, 3-pin plug

Max. operating pressure of the hydraulic system

200 bar

Required hydraulic connections

1x SA *)

1x DA **)

Max. permissible transport speed

40 km/h

Dead weight

kg

1950

Permissible axle load

kg

1080

Permissible supporting load

kg

870

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1) Design: Tine arm rigid

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2) Design: Tine arm folding

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*) SA= Single-action control unit

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**) DA= Double-action control unit

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Introduction

12

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Road travel is only permitted with the swivelled outrigger arms in transport position.

The maximum height of 4 m must not be exceeded.

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Type

Swadro 800/26

Understeering coupling

Unit

standard

Number of rotors

Unit

2

Number of arms / rotors

Unit

13

Number of double tines / arm

Unit

4

Rotor diameter

approx. mm

3600

Height with tine arms/transport position

approx. mm

4250

Height of tine arms folded in / transport position

approx. mm

3750

Height in working position

approx. mm

1600

Length

approx. mm

6350

Width in transport position

approx. mm

2995

Width in working position

approx. mm

7600 – 8800

Power consumption

approx. kW/HP

40/55

PTO speed

rpm max.

540

Equivalent continuous sound pressure level

less than 70 d B(A)

Acreage

approx./h

8 – 8,5

Tyres for rotor running gear

Tridem running gear

16x6.50-8 4PR

Main running gear

10.0/75-15.3 8 PR

Lighting voltage

12 Volt, 7-pin plug

12 Volt, 3-pin plug

Max. operating pressure of the hydraulic system

200 bar

Required hydraulic connections

1x SA *)

1x DA **)

Max. permissible transport speed

40 km/h

Dead weight

kg

2020

Permissible axle load

kg

1120

Permissible supporting load

kg

900

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*) SA= Single-action control unit

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**) DA= Double-action control unit

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Introduction

13

B

SW700034

L

Fig.

2

:

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Introduction

14

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Safety

15

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4 Safety

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4.1 Introduction

The rotary rake is equipped with all safety devices (protective devices). However, it is not

possible to eliminate all potential hazards on this machine as this would impair its full functional

capability. Hazard warnings are attached to the machine in the relevant areas to warn against

any dangers. The safety instructions are provided in the form of so-called warning pictograms.

Important information on the position of these safety signs and what they mean is given below!

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WARNING!

Danger of injury on machine parts if danger zones have not been marked when warning

pictograms are missing, damaged or illegible.

Danger of injury due to dangerous parts and other residual risks as users or third parties enter

the danger area or reach into it as they are not aware of the danger.

• Immediately replace damaged or illegible labels.

• Following repair work, always attach appropriate adhesive safety labels to all the replaced,

modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

Familiarise yourself with the statement of the warning pictograms. The adjacent text and

the selected location on the machine provide information on the special danger spots on

the machine.

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4.1.1 Re-Ordering Safety Labels and Information Labels

Note

Each safety and information label is provided with an order number and can be ordered directly

from the manufacturer or from authorised dealer (refer to chapter “Contact Person”).

4.1.2 Attaching Safety Labels and Information Labels

Note - Attaching a label

Effect: Adhesion of label

• The attachment area must be clean, dry and free from dirt, oil and grease.

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4.1.3 Contact

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Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: info.ldm@krone.de

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Safety

16

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4.2 Position of the Adhesive Safety Stickers on the Machine

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GL

1

24

5

3

SW700001

6

7

Fig.

3

:

Safety

17

1)

Before starting the machine,

read and observe the

operating instructions and

safety instructions.

Order no. 939 471-1 (1x)

2)

The PTO speeds must not exceed 540 rpm!

The operating pressure of the hydraulic

system must not exceed 200 bar!

939 100-4

MAX. 540/min

MAX. 200 bar

Order no. 939 100-4 (1x)

3)

Before starting work, move the

hoop guards to the protective

position (fold down).

Order no. 939 574 0 (2x)

4)

Danger in the area where rotors are turning -

keep your distance!

939 472-2

Order no. 939 472-2 (2x)

5)

Do not stay in the swivel range of the

outrigger arms. Keep your distance!

Order no. 939 469-1 (2x)

6)

While parts are moving, never

reach into areas where there is

a risk of being crushed.

Order no. 942 196-1 (2x)

7)

Keep the stipulated safe distance from power

transmission lines.

Order no. 942 293-0 (1x)

8)

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Safety

18

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4.3 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not

followed are identified by the general danger sign:

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4.4 Identification of the hazard warnings

Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

Effect: Property damage

• Measures for risk prevention.

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General function instructions are indicated as follows:

Note!

Note - Type and source of the note

Effect: Economic advantage of the machine

• Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.

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Safety

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4.4.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with it

and have been instructed about the dangers connected with it. The operator must define areas

of responsibility and monitoring of personnel. Should personnel lack the required knowledge,

they must receive the required training and instruction. The operator must ensure that the

contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by

authorised service centres.

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4.4.2 Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental

hazards as well as damage to the machine. If the safety instructions are not respected, this

could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example, in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

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4.4.3 Safety-conscious work practices

Always observe the safety instructions set out in these operating instructions, all existing

accident prevention rules and any internal work, operating and safety rules issued by the

operator.

The safety and accident prevention regulations of the responsible professional associations are

binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep

emergency numbers for doctors and fire brigade close to the telephone.

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Safety

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4.5 Safety Instructions and Accident Prevention Regulations

1 Please follow all generally applicable safety and accident prevention regulations in addition

to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation. Pay

attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!

4 Make sure that you are familiar with all equipment and controls as well as with their

functions before you begin working with the machine. It is too late to learn this when you are

using the machine for work!

5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.

6 Keep the machine clean to prevent the danger of fire!

7 Before starting or moving the machine, make certain that nobody is in the vicinity of the

machine! (Watch for children!) Make sure that you have a clear view!

8 Carrying passengers during operation and transport on the working implement is not

permitted.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct

positions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and attach transport equipment, such as lighting, warning devices and protective

equipment!

15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be

positioned in such a way that no movements are unintentionally triggered in any transport or

working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in

place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden

changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights affect the driving, steering and braking response of

the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning corners!

21 Start up implements only when all safety devices have been attached and set in the

required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing

injuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,

switch off the engine and remove the ignition key!

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4.6 Hitched Implements

1Secure implements against rolling.

2Observe the maximum supported load on the trailer coupling, swing drawbar or hitch!

3If a drawbar coupling is used, make certain that there is enough play at the coupling point.

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