Original operating instructions
Rotary Rake
Swadro 700
Swadro 800/26
Swadro 900
(from serial no.: 939 408)
Order no.: 150 000 028 03 en
09.05.2016
Table of Contents
2
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CV0
EC Declaration of Conformity
We
Maschinenfabrik Bernard Krone GmbH & Co. KG
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Rotary Rake
Type: Swadro 700, Swadro 800/26,
Swadro 900
to which this declaration refers is in compliance with the following relevant provisions of:
• EC Directive 2006/42/CE (machines).
The signing Managing Director is authorised to compile the technical documents.
Spelle, 20.04.2016
Dr.-Ing. Josef Horstmann
(Managing Director, Design & Development)
Year of manufacture:
Machine no.:
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Dear customer,
Dear customer,
You have now received the operating instructions for the KRONE
product which you have purchased.
These operating instructions contain important information for the
proper use and safe operation of the machine.
If these operating instructions should become wholly or partially
unusable, you can obtain replacement operating instructions for
your machine by stating the number given overleaf.
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Table of Contents
3
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1 Table of Contents
1 Table of Contents ................................................................................................................................... 3
2 Foreword ................................................................................................................................................. 6
3 Introduction ............................................................................................................................................. 7
3.1 Purpose of Use ................................................................................................................................... 7
3.2 Validity ................................................................................................................................................ 7
3.3 Identification Plate .............................................................................................................................. 7
3.4 Information Required for Questions and Orders ................................................................................ 8
3.5 Intended Use ...................................................................................................................................... 9
3.6 Technical data .................................................................................................................................... 9
4 Safety ..................................................................................................................................................... 15
4.1 Introduction ....................................................................................................................................... 15
4.1.1 Re-Ordering Safety Labels and Information Labels .................................................................. 15
4.1.2 Attaching Safety Labels and Information Labels ...................................................................... 15
4.1.3 Contact ...................................................................................................................................... 15
4.2 Position of the Adhesive Safety Stickers on the Machine ................................................................ 16
4.3 Identifying Symbols in the Operating Instructions ............................................................................ 18
4.4 Identification of the hazard warnings................................................................................................ 18
4.4.1 Personnel Qualification and Training ........................................................................................ 19
4.4.2 Dangers in Case of Non-compliance with the Safety Instructions ............................................ 19
4.4.3 Safety-conscious work practices ............................................................................................... 19
4.5 Safety Instructions and Accident Prevention Regulations ............................................................... 20
4.6 Hitched Implements .......................................................................................................................... 20
4.7 PTO operation .................................................................................................................................. 21
4.8 Hydraulic system .............................................................................................................................. 22
4.9 Tyres................................................................................................................................................. 22
4.10 Maintenance ..................................................................................................................................... 23
4.11 Working in the vicinity of power transmission lines .......................................................................... 24
4.12 Unauthorised Conversion/Modification and Spare Parts Production ............................................... 24
4.13 Inadmissible Modes of Operation ..................................................................................................... 24
4.14 Safety Instructions on the Machine .................................................................................................. 24
5 Commissioning ..................................................................................................................................... 25
5.1 General ............................................................................................................................................. 25
5.2 First installation ................................................................................................................................ 26
5.3 Preparations on tractor ..................................................................................................................... 26
5.3.1 Adjusting the lower suspension arms ....................................................................................... 26
5.4 PTO shaft ......................................................................................................................................... 28
5.4.1 Length adjustment ..................................................................................................................... 28
5.5 Height of tractor lower suspension arms .......................................................................................... 29
6 Start-up .................................................................................................................................................. 30
6.1 Mounting onto the Tractor ................................................................................................................ 30
6.2 Hydraulics ......................................................................................................................................... 31
6.2.1 Special Safety Instructions ........................................................................................................ 31
6.2.2 Connecting the hydraulic lines .................................................................................................. 32
6.3 Lighting connection .......................................................................................................................... 33
6.4 Connecting the Operation ................................................................................................................ 34
6.4.1 Optional ..................................................................................................................................... 34
Table of Contents
4
6.5 Using the safety chain ...................................................................................................................... 35
6.6 Install the PTO shaft ......................................................................................................................... 37
7 Driving and Transport .......................................................................................................................... 39
8 Operation ............................................................................................................................................... 41
8.1 From transport into working position ................................................................................................ 41
8.2 Removing the tine protections from the tine tips .............................................................................. 41
8.3 Lowering Outrigger Arms into Working Position .............................................................................. 42
8.3.1 For design without single-rotor lifting mechanism ..................................................................... 42
8.3.2 For design with hydraulic single-rotor lifting mechanism .......................................................... 43
8.3.3 In Case of Electro-Hydraulic Single-Rotor Lifting Mechanism Design ...................................... 44
8.4 Swivel tine arms to working position. ............................................................................................... 45
8.4.1 For design with collapsible tine arm .......................................................................................... 46
8.5 Move the hoop guards to the working position. ............................................................................... 47
8.6 Overload protection .......................................................................................................................... 47
8.7 Adjusting the Working Width ............................................................................................................ 48
8.8 Adjusting the raking height mechanically ......................................................................................... 49
8.8.1 Adjusting the raking height - electrically (optional) ................................................................... 50
8.8.2 Function of the switches on the control unit .............................................................................. 50
8.9 Separate operation of left/right rotor ................................................................................................ 51
8.9.1 For design with hydraulic single-rotor lifting mechanism .......................................................... 51
8.9.2 In Case of Electro-Hydraulic Single-Rotor Lifting Mechanism Design ...................................... 52
8.10 Driving on Slopes ............................................................................................................................. 53
8.11 Travelling speed und drive speed .................................................................................................... 53
8.12 Switching from working position to transport position ...................................................................... 54
8.13 Move the hoop guards to transport position. .................................................................................... 55
8.14 Swivelling tine arms into transport position ...................................................................................... 56
8.14.1 With rigid tine arms design ........................................................................................................ 56
8.14.2 For design with collapsible tine arm .......................................................................................... 57
8.15 Raising Outrigger Arms into Transport Position ............................................................................... 58
8.15.1 For design without single-rotor lifting mechanism ..................................................................... 58
8.15.2 For design with hydraulic single-rotor lifting mechanism .......................................................... 59
8.15.3 In Case of Electro-Hydraulic Single-Rotor Lifting Mechanism Design ...................................... 60
8.16 Protecting the tine tips (transport position and rotary rake switched off) ......................................... 61
8.17 Parking ............................................................................................................................................. 62
9 Settings ................................................................................................................................................. 63
9.1 To adjust the rotor running gear ....................................................................................................... 63
9.2 Regulating direction of travel ............................................................................................................ 64
10 Maintenance .......................................................................................................................................... 65
10.1 Special Safety Instructions ............................................................................................................... 65
10.2 Compensation Spring(s) .................................................................................................................. 65
10.3 Test run. ........................................................................................................................................... 65
10.4 Tightening torques ............................................................................................................................ 66
10.4.1 Metric Thread Screws with Control Thread............................................................................... 66
10.4.2 Metric Thread Screws with Fine Thread ................................................................................... 67
10.4.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 67
10.5 Testing the screws on the tines ........................................................................................................ 68
10.6 Tyres................................................................................................................................................. 69
10.6.1 Checking and maintaining tyres ................................................................................................ 69
Table of Contents
5
10.6.2 Torque of wheels on the running gear ...................................................................................... 70
10.7 Replacing the tine arms (in case of repair) ...................................................................................... 72
10.8 Replacing Tines ................................................................................................................................ 74
11 Maintenance – lubrication ................................................................................................................... 75
11.1 Special Safety Instructions ............................................................................................................... 75
11.2 PTO shaft ......................................................................................................................................... 75
12 Maintenance – lubrication chart ......................................................................................................... 77
12.1 Lubrication Chart .............................................................................................................................. 78
13 Maintenance - hydraulic system ......................................................................................................... 79
14 Maintenance - Gearbox ........................................................................................................................ 80
14.1 Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 80
14.2 Rotor gear / rotor housing ................................................................................................................ 80
14.3 Main gearbox .................................................................................................................................... 81
15 Special equipment ................................................................................................................................ 82
15.1 Tine loss safeguard .......................................................................................................................... 82
15.2 Chain for height restriction of suspension arms ............................................................................... 83
16 Placing in Storage ................................................................................................................................ 84
16.1 At the End of the Harvest Season .................................................................................................... 84
16.2 Before the Start of the New Season ................................................................................................. 85
17 Malfunctions - Causes and Remedies ................................................................................................ 86
18 Appendix ............................................................................................................................................... 88
19 Index ...................................................................................................................................................... 89
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Foreword
6
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2 Foreword
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Dear Customer,
By purchasing your rotary rake, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the rotary rake to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the rotary rake.
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Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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Introduction
7
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3 Introduction
These operating instructions contain fundamental instructions. These must be observed in
operation and maintenance. For this reason, these operating instructions must be read by
operating personnel before commissioning and use, and must be available for easy reference.
Follow both the general safety instructions contained in the section on safety and the specific
safety instructions contained in the other sections.
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3.1 Purpose of Use
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The rotary rake is used for swathing of cut crops. It is attached on the rear in the three-point
block KAT I and KAT II.
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3.2 Validity
These operating instructions apply to rotary rakes of the series:
Swadro 700, Swadro 800/26, Swadro 900
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3.3 Identification Plate
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SW9070001
1
Figure
1
The machine data is located on the type plate (1).
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Introduction
8
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3.4 Information Required for Questions and Orders
Type
Year of manufacture
Vehicle ID number
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, vehicle ID number and the year of manufacture : To ensure that these data are
always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories and other devices which are not manufactured,
tested or approved by KRONE will result in the revoking of the liability for damages resulting
thereof.
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Introduction
9
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3.5 Intended Use
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The rotary rake is built exclusively for conventionaluse in agricultural work (intended use).
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Unauthorised modifications to the machine may have a negative effect on the machine
characteristics or safe and reliable use of the machine or may interfere with proper operation.
Unauthorised modifications shall therefore release the manufacturer of any liability for
consequential damage.
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3.6 Technical data
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication. We reserve the right to make design changes at any time
and without notification of reasons.
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Introduction
10
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Road travel is only permitted with the swivelled outrigger arms in transport position.
The maximum height of 4 m must not be exceeded.
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Type
Swadro 700
Understeering coupling
Unit
standard
Number of rotors
Unit
2
Number of arms / rotors
Unit
10
Number of double tines / arm
Unit
4
Rotor diameter
approx. mm
3300
Height with tine arms/transport position
approx. mm
3995 1)
Height of tine arms folded in / transport position
approx. mm
3580 2)
Height in working position
approx. mm
1600
Length
approx. mm
5725
Width in transport position
approx. mm
2900
Width in working position
approx. mm
6800 3)
6800-7600 4)
Power consumption
approx. kW/HP
37/50
PTO speed
rpm max.
540
Equivalent continuous sound pressure level
less than 70 d B(A)
Acreage
approx./h
6.5-7
Tyres for rotor running gear
Tridem running gear
16x6.50-8 4PR
Main running gear
10.0/75-15.3 8 PR
Lighting voltage
12 Volt, 7-pin plug
12 Volt, 3-pin plug
Max. operating pressure of the hydraulic system
200 bar
Required hydraulic connections
1x SA *)
Max. permissible transport speed
40 km/h
Dead weight
kg
1850
Permissible axle load
kg
1050
Permissible supporting load
kg
800
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1) Design: Tine arm rigid
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2) Design: Tine arm folding
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3) Design: without working width setting
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4) Design: with working width setting
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*) SA= Single-action control unit
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Introduction
11
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Road travel is only permitted with the swivelled outrigger arms in transport position.
The maximum height of 4 m must not be exceeded.
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Type
Swadro 800/26
Understeering coupling
Unit
standard
Number of rotors
Unit
2
Number of arms / rotors
Unit
13
Number of double tines / arm
Unit
4
Rotor diameter
approx. mm
3300
Height with tine arms/transport position
approx. mm
3995 1)
Height of tine arms folded in / transport position
approx. mm
3580 2)
Height in working position
approx. mm
1600
Length
approx. mm
5725
Width in transport position
approx. mm
2900
Width in working position
approx. mm
6800-7600
Power consumption
approx. kW/HP
37/50
PTO speed
rpm max.
540
Equivalent continuous sound pressure level
less than 70 d B(A)
Acreage
approx./h
7.5
Tyres for rotor running gear
Tridem running gear
16x6.50-8 4PR
Main running gear
10.0/75-15.3 8 PR
Lighting voltage
12 Volt, 7-pin plug
12 Volt, 3-pin plug
Max. operating pressure of the hydraulic system
200 bar
Required hydraulic connections
1x SA *)
1x DA **)
Max. permissible transport speed
40 km/h
Dead weight
kg
1950
Permissible axle load
kg
1080
Permissible supporting load
kg
870
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1) Design: Tine arm rigid
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2) Design: Tine arm folding
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*) SA= Single-action control unit
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**) DA= Double-action control unit
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Introduction
12
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Road travel is only permitted with the swivelled outrigger arms in transport position.
The maximum height of 4 m must not be exceeded.
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Type
Swadro 800/26
Understeering coupling
Unit
standard
Number of rotors
Unit
2
Number of arms / rotors
Unit
13
Number of double tines / arm
Unit
4
Rotor diameter
approx. mm
3600
Height with tine arms/transport position
approx. mm
4250
Height of tine arms folded in / transport position
approx. mm
3750
Height in working position
approx. mm
1600
Length
approx. mm
6350
Width in transport position
approx. mm
2995
Width in working position
approx. mm
7600 – 8800
Power consumption
approx. kW/HP
40/55
PTO speed
rpm max.
540
Equivalent continuous sound pressure level
less than 70 d B(A)
Acreage
approx./h
8 – 8,5
Tyres for rotor running gear
Tridem running gear
16x6.50-8 4PR
Main running gear
10.0/75-15.3 8 PR
Lighting voltage
12 Volt, 7-pin plug
12 Volt, 3-pin plug
Max. operating pressure of the hydraulic system
200 bar
Required hydraulic connections
1x SA *)
1x DA **)
Max. permissible transport speed
40 km/h
Dead weight
kg
2020
Permissible axle load
kg
1120
Permissible supporting load
kg
900
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*) SA= Single-action control unit
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**) DA= Double-action control unit
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Introduction
13
B
SW700034
L
Fig.
2
:
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Introduction
14
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Safety
15
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4 Safety
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4.1 Introduction
The rotary rake is equipped with all safety devices (protective devices). However, it is not
possible to eliminate all potential hazards on this machine as this would impair its full functional
capability. Hazard warnings are attached to the machine in the relevant areas to warn against
any dangers. The safety instructions are provided in the form of so-called warning pictograms.
Important information on the position of these safety signs and what they mean is given below!
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WARNING!
Danger of injury on machine parts if danger zones have not been marked when warning
pictograms are missing, damaged or illegible.
Danger of injury due to dangerous parts and other residual risks as users or third parties enter
the danger area or reach into it as they are not aware of the danger.
• Immediately replace damaged or illegible labels.
• Following repair work, always attach appropriate adhesive safety labels to all the replaced,
modified or repaired components.
• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.
Familiarise yourself with the statement of the warning pictograms. The adjacent text and
the selected location on the machine provide information on the special danger spots on
the machine.
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4.1.1 Re-Ordering Safety Labels and Information Labels
Note
Each safety and information label is provided with an order number and can be ordered directly
from the manufacturer or from authorised dealer (refer to chapter “Contact Person”).
4.1.2 Attaching Safety Labels and Information Labels
Note - Attaching a label
Effect: Adhesion of label
• The attachment area must be clean, dry and free from dirt, oil and grease.
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4.1.3 Contact
Pos: 12.6 /BA/Adr essenAdresse M aschinenfabri k KRONE S pelle @ 444\ mod_1460097223 706_78.doc x @ 3031795 @ @ 1
Maschinenfabrik Bernard Krone GmbH & Co. KG
Heinrich-Krone-Strasse 10
D-48480 Spelle (Germany)
Telephone: + 49 (0) 59 77/935-0 (Head Office)
Fax.: + 49 (0) 59 77/935-339 (Head Office)
Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)
Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)
Email: info.ldm@krone.de
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Safety
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4.2 Position of the Adhesive Safety Stickers on the Machine
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GL
1
24
5
3
SW700001
6
7
Fig.
3
:
Safety
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1)
Before starting the machine,
read and observe the
operating instructions and
safety instructions.
Order no. 939 471-1 (1x)
2)
The PTO speeds must not exceed 540 rpm!
The operating pressure of the hydraulic
system must not exceed 200 bar!
939 100-4
MAX. 540/min
MAX. 200 bar
Order no. 939 100-4 (1x)
3)
Before starting work, move the
hoop guards to the protective
position (fold down).
Order no. 939 574 0 (2x)
4)
Danger in the area where rotors are turning -
keep your distance!
939 472-2
Order no. 939 472-2 (2x)
5)
Do not stay in the swivel range of the
outrigger arms. Keep your distance!
Order no. 939 469-1 (2x)
6)
While parts are moving, never
reach into areas where there is
a risk of being crushed.
Order no. 942 196-1 (2x)
7)
Keep the stipulated safe distance from power
transmission lines.
Order no. 942 293-0 (1x)
8)
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Safety
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4.3 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
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4.4 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
• Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
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General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
• Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
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Safety
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4.4.1 Personnel Qualification and Training
The machine may be used, maintained and repaired only by persons who are familiar with it
and have been instructed about the dangers connected with it. The operator must define areas
of responsibility and monitoring of personnel. Should personnel lack the required knowledge,
they must receive the required training and instruction. The operator must ensure that the
contents of these operating instructions have been fully understood by personnel.
Repair work not described in these operating instructions should only be performed by
authorised service centres.
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4.4.2 Dangers in Case of Non-compliance with the Safety Instructions
Failure to follow the safety instructions could result in personal injury and environmental
hazards as well as damage to the machine. If the safety instructions are not respected, this
could result in the forfeiture of any claims for damages.
Failure to follow the safety instructions could result, for example, in the following hazards:
• Endangering of persons due to not protected working areas.
• Breakdown of important machine functions
• Failure of prescribed methods for repair and maintenance
• Endangering of persons due to mechanical and chemical effects
• Damage to the environment due to leaking hydraulic oil
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4.4.3 Safety-conscious work practices
Always observe the safety instructions set out in these operating instructions, all existing
accident prevention rules and any internal work, operating and safety rules issued by the
operator.
The safety and accident prevention regulations of the responsible professional associations are
binding.
The safety instructions provided by the vehicle manufacturer should also be observed.
Observe the applicable traffic laws when using public roads.
Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep
emergency numbers for doctors and fire brigade close to the telephone.
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Safety
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4.5 Safety Instructions and Accident Prevention Regulations
1 Please follow all generally applicable safety and accident prevention regulations in addition
to the safety instructions contained in these operating instructions!
2 The attached warning and safety signs provide important information for safe operation. Pay
attention to these for your own safety!
3 When using public roads, make sure to observe the applicable traffic regulations!
4 Make sure that you are familiar with all equipment and controls as well as with their
functions before you begin working with the machine. It is too late to learn this when you are
using the machine for work!
5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.
6 Keep the machine clean to prevent the danger of fire!
7 Before starting or moving the machine, make certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you have a clear view!
8 Carrying passengers during operation and transport on the working implement is not
permitted.
9 Couple implements correctly! Attach and secure implements to specified devices only!
10 When attaching or detaching implements, place the supporting devices in the correct
positions!
11 Use extreme caution when attaching or detaching implements onto or from the tractor!
12 Always attach ballast weights properly to the fixing points provided!
13 Observe permitted axle loads, gross weight and transport dimensions!
14 Check and attach transport equipment, such as lighting, warning devices and protective
equipment!
15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be
positioned in such a way that no movements are unintentionally triggered in any transport or
working positions.
16 Ensure that implements are in the prescribed condition for on-road travel and lock them in
place in accordance with the manufacturer's instructions!
17 Never leave the driver's seat when the vehicle is moving!
18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden
changes in direction when travelling uphill or downhill or across a gradient!
19 Hitched implements and ballast weights affect the driving, steering and braking response of
the machine. Make sure that you are able to brake and steer the machine as required!
20 Take into account the extension radius and/or inertia of an implement when turning corners!
21 Start up implements only when all safety devices have been attached and set in the
required position!
22 Keep safety equipment in good condition. Replace missing or damaged parts.
23 Keep clear of the working range of the machine at all times!
24 Do not stand within the turning and swivel range of the implement!
25 Never operate the hydraulic folding frames if anyone is inside the swivel range!
26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing
injuries!
27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,
switch off the engine and remove the ignition key!
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4.6 Hitched Implements
1Secure implements against rolling.
2Observe the maximum supported load on the trailer coupling, swing drawbar or hitch!
3If a drawbar coupling is used, make certain that there is enough play at the coupling point.
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