Krone BA Swadro 1400 Operating instructions

Original operating instructions

Rotary Rake

Swadro 1400

(from serial no.: 931 242)

Order no.: 150 000 032 11 en

10.03.2017

Table of Contents

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CV0

EC Declaration of Conformity

We

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Str. 10, D-48480 Spelle

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the

Machine: Rotor Rake

Type: Swadro 1400

to which this declaration refers is in compliance with the following relevant provisions of:

• EC Directive 2006/42/CE (machines),

• EU Directive 2014/30/EU (EMC). Within the meaning of the Directive the

harmonised standard EN ISO 14982:2009 was taken as a basis.

The signing Managing Director is authorised to compile the technical documents.

Spelle, 20.04.2016

Dr.-Ing. Josef Horstmann

(Managing Director, Design & Development)

Year of manufacture:

Machine no.:

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Table of Contents

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1 Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 To this Document ................................................................................................................................... 9

2.1 Validity ................................................................................................................................................ 9

2.2 Re-Ordering ........................................................................................................................................ 9

2.3 Further applicable documents ............................................................................................................ 9

2.4 Target group of this document ........................................................................................................... 9

2.5 How to use this document .................................................................................................................. 9

2.5.1 Directories and References ........................................................................................................ 9

2.5.2 Direction Information ................................................................................................................. 10

2.5.3 Term “Machine” ......................................................................................................................... 10

2.5.4 Figures ...................................................................................................................................... 10

2.5.5 Scope of Document ................................................................................................................... 10

2.5.6 Means of representation ........................................................................................................... 10

3 Safety ..................................................................................................................................................... 13

3.1 Purpose of Use ................................................................................................................................. 13

3.1.1 Understeering coupling ............................................................................................................. 13

3.1.2 Ball head hitch (Ø 80) ............................................................................................................... 13

3.2 Intended use ..................................................................................................................................... 13

3.3 Service life of the machine ............................................................................................................... 13

3.4 Basic safety instructions ................................................................................................................... 13

3.4.1 Importance of the operating instructions ................................................................................... 13

3.4.2 Personnel qualification .............................................................................................................. 14

3.4.3 Children in danger ..................................................................................................................... 14

3.4.4 Coupling .................................................................................................................................... 14

3.4.5 Structural changes to the machine ........................................................................................... 14

3.4.6 Additional equipment and spare parts ...................................................................................... 15

3.4.7 Workstations on the Machine .................................................................................................... 15

3.4.8 Operational safety: Technically perfect condition ..................................................................... 15

3.4.9 Danger zones ............................................................................................................................ 17

3.4.10 Keeping safety devices functional ............................................................................................. 19

3.4.11 Personal Protective Equipment ................................................................................................. 19

3.4.12 Safety signs on the machine ..................................................................................................... 20

3.4.13 Traffic safety .............................................................................................................................. 20

3.4.14 Parking the machine safely ....................................................................................................... 21

3.4.15 Consumables ............................................................................................................................ 21

3.4.16 Dangers associated with the operational environment ............................................................. 22

3.4.17 Sources of danger on the machine ........................................................................................... 23

3.4.18 Dangers associated with certain activities: Work on the machine ............................................ 24

3.4.19 Dangers associated with certain activities: Working on wheels and tyres ................................ 25

3.4.20 Behaviour in hazardous situations and when accidents occur ................................................. 25

3.5 Safety routines ................................................................................................................................. 26

3.5.1 Stopping and securing the machine .......................................................................................... 26

3.5.2 Supporting lifted machine and machine parts securely ............................................................ 26

3.6 Safety stickers on the machine ........................................................................................................ 26

3.6.1 Position and meaning of the safety stickers on the machine .................................................... 26

3.6.2 Re-Ordering Safety Labels and Information Labels .................................................................. 31

3.6.3 Attaching Safety Labels and Information Labels ...................................................................... 31

Table of Contents

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3.6.4 Contact ...................................................................................................................................... 31

4 Data memory ......................................................................................................................................... 32

5 Machine Description ............................................................................................................................ 33

5.1 Machine overview ............................................................................................................................. 33

5.2 Identification Plate ............................................................................................................................ 34

5.3 Information Required for Questions and Orders .............................................................................. 34

6 Technical Data of the Machine ............................................................................................................ 35

6.1 Technical data .................................................................................................................................. 35

6.2 Consumables ................................................................................................................................... 37

6.3 Tyres................................................................................................................................................. 37

7 Commissioning ..................................................................................................................................... 38

7.1 First installation ................................................................................................................................ 39

7.2 Requirements on the tractor ............................................................................................................. 39

7.2.1 Understeering coupling ............................................................................................................. 39

7.2.2 Ball head hitch (Ø 80) ............................................................................................................... 39

7.3 Preparations on tractor ..................................................................................................................... 40

7.4 Electrical power supply..................................................................................................................... 40

7.4.1 Understeering coupling ............................................................................................................. 41

7.4.1.1 Adjusting the Lifting Height ................................................................................................ 41

7.5 Mounting onto the Tractor ................................................................................................................ 42

7.5.1 Understeering coupling ............................................................................................................. 42

7.5.2 Ball head hitch (Ø 80) ............................................................................................................... 43

7.6 PTO shaft ......................................................................................................................................... 44

7.6.1 Length adjustment ..................................................................................................................... 44

7.7 Default setting for assignment .......................................................................................................... 45

7.7.1 Understeering coupling ............................................................................................................. 45

7.7.1.1 Height of tractor lower suspension arms ........................................................................... 45

7.7.2 Ball head hitch (Ø 80) ............................................................................................................... 46

7.7.3 Adjusting the hydraulic system ................................................................................................. 47

7.8 Load-sensing connection ................................................................................................................. 47

7.8.1 Operating the Machine without LS (Load-Sensing Connection) ............................................... 47

7.8.2 Operating the Machine via LS (Load-Sensing Connection) ...................................................... 47

7.8.3 Connecting the hydraulic lines .................................................................................................. 48

7.8.3.1 Tractor with Constant Current Pump or Constant Pressure Pump ................................... 48

7.8.3.2 Tractor with Load Sensing Pump and Message Line (LS) ................................................ 49

7.9 Checking / Setting the Distance Between Tine Arm and Lifting Cylinder ........................................ 50

8 Start-up .................................................................................................................................................. 52

8.1 Parking Brake ................................................................................................................................... 52

8.2 Mounting onto the Tractor ................................................................................................................ 53

8.2.1 Understeering coupling ............................................................................................................. 53

8.2.2 Ball head hitch (Ø 80) ............................................................................................................... 54

8.3 Hydraulics ......................................................................................................................................... 55

8.3.1 Special Safety Instructions ........................................................................................................ 55

8.3.2 Operating the Machine without LS (Load-Sensing Connection) ............................................... 55

8.3.3 Operating the Machine via LS (Load-Sensing Connection) ...................................................... 56

8.3.4 Connecting the hydraulic lines .................................................................................................. 56

8.3.4.1 Tractor with Constant Current Pump or Constant Pressure Pump ................................... 56

8.3.4.2 Tractor with Load Sensing Pump and Message Line (LS) ................................................ 57

Table of Contents

5

8.4 Lighting connection .......................................................................................................................... 58

8.5 Connecting KRONE Alpha Operation Unit ....................................................................................... 59

8.6 Electrical power supply..................................................................................................................... 60

8.7 Connecting KRONE BETA II Terminal ............................................................................................. 61

8.8 Connecting KRONE ISOBUS-Terminal ........................................................................................... 63

8.9 Connecting External ISOBUS-Terminal ........................................................................................... 66

8.10 Connecting the Joystick ................................................................................................................... 67

8.11 Connecting the Operation ................................................................................................................ 70

8.12 Compressed Air Connections for the Compressed Air Brake .......................................................... 71

8.12.1 Moving the machine without tractor .......................................................................................... 72

8.13 Hydraulic brake (Export) .................................................................................................................. 73

8.14 Hydraulic Brake (Export France) ...................................................................................................... 73

8.15 Install the PTO shaft ......................................................................................................................... 75

8.15.1 Understeering coupling ............................................................................................................. 75

8.15.2 Ball head hitch (Ø 80) ............................................................................................................... 76

8.16 Using the safety chain ...................................................................................................................... 77

9 KRONE Operation Unit Alpha ............................................................................................................. 80

9.1 Control unit overview ........................................................................................................................ 81

9.2 Operational Readiness ..................................................................................................................... 83

9.2.1 Sensor pilot lights ...................................................................................................................... 83

9.3 Lowering the Rotors from Transport to Headland Position .............................................................. 84

9.3.1 Lowering Individual Rotors to the Headland Position ............................................................... 84

9.3.2 Lowering All Rotors to Headland Position................................................................................. 84

9.4 Lowering the Rotors from the Headland Position to the Working Position ...................................... 85

9.4.1 Lowering Individual Rotors to the Working Position ................................................................. 85

9.4.2 Lowering All Rotors into Working Position (Automatic Operation) ........................................... 85

9.4.3 Adjusting the Automatic Time <Lower Rotors> (Manual Mode) ............................................... 85

9.5 Raising the Rotors to the Headland Position ................................................................................... 86

9.5.1 Raising Individual Rotors to the Headland Position .................................................................. 86

9.5.2 Raising all Rotors into Headland Position (automatic mode).................................................... 86

9.5.3 Adjusting the Automatic Time <Raise Rotors> (Manual Mode) ................................................ 87

9.5.4 Raising All Rotors to transport Position .................................................................................... 87

9.6 Adjusting the Working Width ............................................................................................................ 88

9.7 Adjusting the Swath Width ............................................................................................................... 89

9.8 Adjusting the Working Height of the Rotors ..................................................................................... 90

9.9 Sensor test ....................................................................................................................................... 91

9.10 Error Messages ................................................................................................................................ 92

9.11 Malfunctions - Causes and Remedies ............................................................................................. 93

9.12 Displaying the Software Version ...................................................................................................... 94

10 KRONE BETA II Terminal ..................................................................................................................... 95

10.1 ISOBUS Shortcut Button not Available ............................................................................................ 96

10.2 Switching Terminal On or Off ........................................................................................................... 97

10.3 Display Design ................................................................................................................................. 98

11 KRONE ISOBUS Terminal .................................................................................................................... 99

11.1 General Information on ISOBUS ...................................................................................................... 99

11.2 ISOBUS Shortcut Button ................................................................................................................ 101

11.3 Touch Sensitive Display ................................................................................................................. 102

11.4 Switching Terminal On or Off ......................................................................................................... 103

Table of Contents

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11.5 Display Design ............................................................................................................................... 104

12 External ISOBUS Terminal ................................................................................................................ 105

12.1 General Information on ISOBUS .................................................................................................... 105

12.2 ISOBUS Shortcut Button not Available .......................................................................................... 106

12.3 Deviating Functions from KRONE ISOBUS Terminal .................................................................... 106

13 Terminal – Machine Functions .......................................................................................................... 107

13.1 Status line ....................................................................................................................................... 107

13.2 Keys................................................................................................................................................ 109

13.3 Displays in the working screen</dg_bm "text_mod_1443538650498_0001">............................. 113

13.4 Selecting Working Screens ............................................................................................................ 115

13.5 Working screen „transport position“ ............................................................................................... 116

13.5.1 Lowering All Rotors To Headland Position ............................................................................. 116

13.6 Working Screen “Rotor Lifting” in Automatic Mode ........................................................................ 117

13.6.1 Lowering the Rotors from Transport to Headland Position ..................................................... 118

13.6.2 Lifting All Rotors into Headland Position. ................................................................................ 119

13.6.3 Lowering all rotors into working position ................................................................................. 120

13.6.4 Setting the Automatic Time <Lowering Rotors> ..................................................................... 120

13.6.5 Raising the Rotors to Headland Position ................................................................................ 121

13.6.6 Setting the Automatic Time <Lifting Rotors> .......................................................................... 123

13.7 Working Screen “Rotor Lifting” in Manual Mode ............................................................................ 124

13.8 Working Screen “Width Adjustment” .............................................................................................. 126

13.8.1 Working width .......................................................................................................................... 126

13.8.2 Swath width ............................................................................................................................. 127

13.9 Working Screen “Working Height” .................................................................................................. 128

13.10 Operating Machine via Joystick ..................................................................................................... 130

13.10.1 Auxiliary Functions (AUX) ....................................................................................................... 130

13.10.2 Auxiliary assignment of a joystick ........................................................................................... 132

13.10.3 Example Of A Joystick Assignment For Fendt (Default Setting) ............................................ 135

14 Terminal – Menus ............................................................................................................................... 136

14.1 Menu Structure ............................................................................................................................... 136

14.2 Recurring Icons .............................................................................................................................. 138

14.3 Calling up the menu level ............................................................................................................... 139

14.3.1 Selecting Menus ...................................................................................................................... 140

14.4 Changing the value ........................................................................................................................ 143

14.4.1 Calling and Saving Machine Settings ..................................................................................... 144

14.5 Menu 1 “Rotor Height Automatic Mode” ......................................................................................... 145

14.6 Menu 13 “Counters” ....................................................................................................................... 146

14.6.1 Menu 13-1 “Customer Counter” .............................................................................................. 147

14.6.2 Menu 13-1 “Detail Counter” .................................................................................................... 148

14.6.3 Menu 13-2 “Total Counter” ...................................................................................................... 150

14.7 Menu 14 “ISOBUS Settings” .......................................................................................................... 151

14.7.1 Menu 14-1 “Diagnostics Auxiliary (AUX)” ............................................................................... 152

14.7.2 Menu 14-2 “Driving Speed Display Diagnostics/Direction Display Diagnostics” .................... 153

14.7.3 Sub-Menu 14-3 Setting the Background Colour ..................................................................... 154

14.7.4 Menu 14-7 “Switching Amount of Keys”.................................................................................. 155

14.7.5 Switching Between the Terminals” .......................................................................................... 156

14.8 Menu 15 “Settings” ......................................................................................................................... 157

14.8.1 Manual Sensor Test ................................................................................................................ 158

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14.8.2 Actuator test ............................................................................................................................ 162

14.8.3 Menu 15-2 Manual Actuator Test ............................................................................................ 163

14.8.4 Menu 15-4 “Error List” ............................................................................................................. 166

14.8.5 Menu 15-5 “Software Information” .......................................................................................... 167

14.8.6 Menu 15-6 “Technician” .......................................................................................................... 168

14.9 Error Messages .............................................................................................................................. 169

14.9.1 General Error Messages ......................................................................................................... 170

14.9.2 Logical Error Messages .......................................................................................................... 171

14.9.3 Physical Error Messages ........................................................................................................ 172

15 Driving and Transport ........................................................................................................................ 173

15.1 Preparations for road travel ............................................................................................................ 174

15.1.1 Understeering coupling ........................................................................................................... 174

15.1.2 Ball head hitch (Ø 80) ............................................................................................................. 174

16 Operation ............................................................................................................................................. 175

16.1 Overload protection ........................................................................................................................ 175

16.2 From transport into working position .............................................................................................. 176

16.3 Removing the tine protections from the tine tips ............................................................................ 176

16.4 Lowering Outrigger Arms into Working Position ............................................................................ 177

16.4.1 Understeering coupling ........................................................................................................... 177

16.4.2 Ball head hitch (Ø 80) ............................................................................................................. 177

16.5 Swivel tine arms to working position. ............................................................................................. 178

16.6 Move the hoop guards to the working position. ............................................................................. 180

16.7 Setting the Working Height ............................................................................................................ 180

16.8 Driving on Slopes ........................................................................................................................... 181

16.9 Travelling speed und drive speed .................................................................................................. 181

16.10 Switching from working position to transport position .................................................................... 182

16.11 Move the hoop guards to transport position. .................................................................................. 182

16.12 Swivelling tine arms into transport position .................................................................................... 183

16.13 Raising Outrigger Arms into Transport Position ............................................................................. 185

16.14 Protecting the tine tips (transport position and rotary rake switched off) ....................................... 185

16.15 Parking ........................................................................................................................................... 186

16.15.1 Understeering coupling ........................................................................................................... 186

16.15.2 Ball head hitch (Ø 80) ............................................................................................................. 187

17 Settings ............................................................................................................................................... 188

17.1 Setting the Rotor Inclination ........................................................................................................... 189

17.2 Setting the lifting height in headland position ................................................................................. 190

17.3 Setting the ball head hitch .............................................................................................................. 191

18 Maintenance ........................................................................................................................................ 192

18.1 Spare Parts .................................................................................................................................... 192

18.2 Maintenance table .......................................................................................................................... 193

18.3 Tightening torques .......................................................................................................................... 194

18.3.1 Metric Thread Screws with Control Thread............................................................................. 194

18.3.2 Metric Thread Screws with Fine Thread ................................................................................. 195

18.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................. 195

18.3.4 Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes ....................... 196

18.4 Checking Screws on the Tines ....................................................................................................... 197

18.5 Testing the screws on the ball head hitch ...................................................................................... 198

18.6 Disc springs at collapsible tine arms outside ................................................................................. 199

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18.7 Replacing the tines (in case of repairs) .......................................................................................... 200

18.8 Replacing the tine arms (in case of repair) .................................................................................... 201

18.9 Position of Sensors and Actuators ................................................................................................. 203

18.9.1 Adjusting the Sensors ............................................................................................................. 205

18.9.1.1 Namur sensor d = 30 mm ................................................................................................ 205

18.10 Tyres............................................................................................................................................... 206

18.10.1 Checking and maintaining tyres .............................................................................................. 206

19 Maintenance - hydraulic system ....................................................................................................... 208

19.1 Emergency manual activation ........................................................................................................ 208

19.2 Examples of Emergency Manual Activation ................................................................................... 209

19.2.1 Width adjustment of the front/rear rotor arms narrower .......................................................... 210

19.2.2 Moving front rotor arms from working to transport position .................................................... 210

19.3 Hydraulic Circuit Diagram .............................................................................................................. 213

19.4 Hydraulic Circuit Diagram .............................................................................................................. 215

20 Maintenance – lubrication chart ....................................................................................................... 217

20.1 PTO shaft ....................................................................................................................................... 217

20.2 Lubrication Chart ............................................................................................................................ 217

21 Maintenance - Gearbox ...................................................................................................................... 220

21.1 Rotor gear ...................................................................................................................................... 220

21.2 Main gearbox .................................................................................................................................. 220

21.3 Angular gearbox ............................................................................................................................. 221

21.4 Angular gearbox on the outrigger ................................................................................................... 222

21.5 Transfer gearbox ............................................................................................................................ 223

22 Maintenance - Brake System ............................................................................................................. 224

22.1 Air Filter for Pipe ............................................................................................................................. 225

22.2 Compressed-air reservoir ............................................................................................................... 226

23 Special equipment .............................................................................................................................. 227

23.1 Tine loss safeguard ........................................................................................................................ 227

24 Malfunctions - Causes and Remedies .............................................................................................. 228

24.1 Special Safety Instructions ............................................................................................................. 228

25 Placing in Storage .............................................................................................................................. 230

25.1 At the End of the Harvest Season .................................................................................................. 230

25.2 Before the Start of the New Season ............................................................................................... 231

26 Disposal of the machine .................................................................................................................... 232

26.1 Disposal of the machine ................................................................................................................. 232

27 Appendix ............................................................................................................................................. 233

28 Index ..................................................................................................... Fehler! Textmarke nicht definiert.

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2 To this Document

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2.1 Validity

These operating instructions apply to rotary rakes of the series:

Swadro 1400

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2.2 Re-Ordering

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If this document should become wholly or partially unusable, you can request a replacement

document by stating the order number mentioned on the cover sheet.

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2.3 Further applicable documents

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To ensure that the machine is used safely and as intended, observe the following further

applicable documents:

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– Operating instructions of universal shaft(s)

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2.4 Target group of this document

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This document aims at the operators of the machine fulfilling the minimum requirements of

personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.

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2.5 How to use this document

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2.5.1 Directories and References

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Table of contents/headers:

The table of contents as well as the headers in this instruction are used for quick navigation in

the chapters.

Index directory:

In the index directory, you can find information on the desired subject via catchwords which are

in alphabetical order. The index directory can be found on the last page of this instruction.

Cross references:

Cross references to another place in the operating instructions or to another document are in

the text and specify the chapter and subchapter or section. The designation of subchapters or

sections is presented in quotation marks.

Example:

Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening

Torques”.

The subchapter or the section can be found via an entry in the table of contents and in the index

directory.

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2.5.2 Direction Information

Direction information in this document such as front, rear, right and left always applies in the

direction of travel.

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2.5.3 Term “Machine”

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Throughout the rest of this document, the “rotor rake” will also be referred to as the “machine”.

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2.5.4 Figures

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The figures in this document do not always represent the exact machine type. The information

which refers to the figure always corresponds to the machine type of this document.

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2.5.5 Scope of Document

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In addition to standard equipment, accessories kits and versions of the machine are described

in this document. Your machine may deviate from this document.

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2.5.6 Means of representation

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Icons in the text

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In this document, the following means of representation are used:

Action step

A bullet point () designates an action step you have to perform, as for example:

• Set the left outside mirror.

Sequence of actions

Several bullet points () located in front of a sequence of action steps identify a sequence of

actions to be performed step by step, as for example:

• Loosen counter nut.

• Set the screw.

• Tighten counter nut.

List

Dashes (-) identify lists such as, for example:

– Brakes

– Steering

– Lighting

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Symbols in figures

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To visualize parts and actions steps, the following icons are used:

Icon

Explanation

1

Reference sign for part

I

Position of a part (e.g. move from pos. I to pos. II)

X

Dimensions (e.g. B = width, H = height, L = length)

Action step: Tighten screws with torque key with specified tightening torque

Direction of motion

Direction of travel

opened

closed

enlargement of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts

or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered

parts or covered mounting material

Laying routes

LH

Left-hand machine side

RH

Right-hand machine side

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To this Document

12

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Warning signs

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Warning

WARNING! - Type and source of hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention.

Caution

CAUTION! - Type and source of hazard!

Effect: Damage to property.

• Measures for risk prevention.

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Notes with information and recommendations

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Note

Effect: Economic benefit of the machine.

• Measures to be performed.

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Safety

13

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3 Safety

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3.1 Purpose of Use

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3.1.1 Understeering coupling

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The rotary rake is designed to swathe cut crops. The installation is designed as a CAT II three-

point frame at the tail.

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3.1.2 Ball head hitch (Ø 80)

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The rotary rake is used to swath cut crops. The installation is effected as ball head hitch at the

tractor (diameter 80 mm).

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Ver

3.2 Intended use

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The rotary rake is built exclusively for conventionaluse in agricultural work (intended use).

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Unauthorised modifications to the machine may have a negative effect on the machine

characteristics or safe and reliable use of the machine or may interfere with proper operation.

Unauthorised modifications shall therefore release the manufacturer of any liability for

consequential damage.

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3.3 Service life of the machine

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– The service life of this machine strongly depends on proper use and maintenance as well as

the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be

achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other

damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the

machine. According to the results of this inspection, a decision concerning the possibility of

reuse of the machine should be taken.

– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can

be replaced.

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3.4 Basic safety instructions

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Non-compliance with the safety instructions and warnings

Non-compliance with the safety instructions and warnings may result in injuries and damage to

the environment and property.

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3.4.1 Importance of the operating instructions

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The operating instructions are an important document and a part of the machine. They are

aimed at the user and contain safety-relevant information.

Only the procedures indicated in the operating instructions are reliable. If the operating

instructions are not observed, people may be seriously injured or killed.

• Before using the machine for the first time, read and follow all the “Basic Safety Instructions”

in the Safety chapter.

• Before working, also read and observe the respective sections in the operating instructions.

• Keep the operating instructions ready to hand for the user of the machine.

• Hand over the operating instructions to subsequent users.

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Safety

14

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3.4.2 Personnel qualification

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If the machine is not used properly, people may be seriously injured or killed. To avoid

accidents, each person who works with the machine must satisfy the following minimum

requirements:

– He is physically capable of controlling the machine.

– He can work safely with the machine in accordance with these operating instructions.

– He understands the method of operation of the machine within the scope of his work and

can identify and avoid the dangers associated with the work.

– He has read the operating instructions and can implement the information in the operating

instructions accordingly.

– He is familiar with driving vehicles safely.

– For road travel he has adequate knowledge of the highway code and has the stipulated

driving licence.

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3.4.3 Children in danger

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Children cannot assess danger and behave unpredictably.

As a result, children are especially at risk.

• Keep children away from the machine.

• Keep children away from consumables.

• Especially before starting up and moving the machine, ensure that there are no children in

the danger zone.

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3.4.4 Coupling

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When tractor and machine are not correctly connected, there is a risk of causing serious

accidents.

• Observe all operating instructions when connecting:

– The operating instructions of the tractor

– The operating instructions of the machine

– The operating instructions of universal shaft

• Observe the changed driving behaviour of the combination.

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3.4.5 Structural changes to the machine

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Structural changes and enhancements may impair the functionality and operational safety of the

machine. Thus there is a risk of serious injuries or death.

Structural changes and enhancements are not permitted.

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Safety

15

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3.4.6 Additional equipment and spare parts

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Additional equipment and spare parts which do not comply with the requirements of the

manufacturer may impair the operational safety of the machine and cause accidents.

• To ensure operational safety, use original parts or standard parts which correspond to the

requirements of the manufacturer.

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3.4.7 Workstations on the Machine

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Control of the moving machine

The moving machine requires the driver to react quickly at any time. Otherwise, the machine

may move in an uncontrolled manner and seriously injure or kill people.

• Start the engine from the driver's seat only.

• Never leave the driver's seat while the machine is moving.

• Never climb in or out of the machine while it is moving.

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Passengers

Passengers may be seriously injured by the machine or fall off the machine and get run over.

Ejected objects may strike and injure passengers.

• Never let people ride on the machine.

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3.4.8 Operational safety: Technically perfect condition

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Operation only when the machine has been started up correctly

If the machine is not started up correctly according to these operating instructions, the

operational safety of the machine is not ensured. As a result, accidents may occur and people

may be seriously injured or killed.

• Do not use the machine unless it has been started up correctly, see chapter Start-up.

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Technically perfect condition of the machine

Improper maintenance and adjustment may affect the operational safety of the machine and

cause accidents. As a result, people may be seriously injured or killed.

• Perform all maintenance and adjustment work according to the chapters Maintenance and

Adjustment.

• Before performing any maintenance or adjustment work, shut down and safeguard the

machine, see chapter Safety "Shutting down and safeguarding the machine".

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Safety

16

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Danger resulting from damage to the machine

Damage to the machine may impair the operational safety of the machine and cause accidents.

As a result, people may be seriously injured or killed. The following parts of the machine are

particularly important for safety:

– Steering

– Safety devices

– Connecting devices

– Lighting

– Hydraulic system

– Tyres

– Universal shaft

If there are doubts about the operational safety of the machine, for example due to leaking

consumables, visible damage or an unexpected change to the driving behaviour:

• Shut down and safeguard the machine, see chapter Safety, "Shutting down and

safeguarding the machine".

• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten

slack screws.

• If possible, repair the damage according to these operating instructions.

• In the case of damage which may affect operational safety and cannot be repaired

according to these operating instructions: Have damage repaired by a qualified service

centre.

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Technical limit values

When the technical limit values of the machine are not met, the machine may be damaged.

Thus there is a risk of accidents, serious injuries or death. With regard to safety, it is of special

importance to comply with the following technical limit values:

– Gross vehicle weight

– Permissible axle load

– Permissible supported load

– Maximum permissible speed

• Meet limit values, refer to chapter entitled “Technical Data”.

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Safety

17

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3.4.9 Danger zones

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When the machine is switched on, a danger zone may be created around this machine.

To avoid getting into the danger zone of the machine, maintain at least the safety distance.

If the safety distance is not followed, people may be seriously injured or killed.

• Do not switch on the drives and the engine until you are sure that no one has ignored the

safety distance.

• If people ignore the safety distance, switch off the drives.

• Stop the machine in the shunting operation and field mode.

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If the danger zone is not observed, people may be seriously injured or killed.

• Keep people away from the danger zone of the tractor and the machine.

• Do not switch on the drives and engine until there is nobody in the danger zone.

The safety clearance is:

– 30 metres in front of the machine while in operation.

– 5 metres in front of the machine when at a standstill.

– 3 metres on either side of the machine.

– 5 metres behind the machine.

• Before working in front of and behind the tractor and in the danger zone of the machine:

Shut down and safeguard the machine, see chapter Safety, "Shutting down and

safeguarding the machine". This also applies to brief inspection work. Many serious

accidents in front of and behind the tractor and the machine occur due to negligence and

running machines.

• Consider the information in all relevant operating instructions.

– The operating instructions for the tractor

– The operating instructions for the machine

– The operating instructions for the universal shaft

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Safety

18

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Danger zone between tractor and machine

People standing between the tractor and machine may be seriously injured or killed if the tractor

rolls away or by carelessness or machine movements:

• Before working between tractor and machine: Shutdown and safeguard the machine, refer

to chapter Safety “Shutting Down and Safeguarding the Machine”. This also applies to brief

inspection work.

• If the power lifter has to be actuated, keep all people away from the range of movement of

the power lifter.

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Danger zone when drive is switched on

When the drive is switched on, there is a danger to life caused by rotating machine parts. There

must be nobody in the danger zone of the machine.

• Before starting the machine, direct all people out of the danger zone of the machine.

• If hazardous situations arise, switch off drives immediately and instruct people to leave the

danger zone.

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Danger zone PTO shaft

People may be caught, pulled in and seriously injured by the PTO shaft and the driven

components.

Before switching on the PTO shaft:

• Make sure that all safety devices are fitted and in the protection position.

• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.

• Switch off the drives if they are not necessary.

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Danger zone universal shaft

People may become caught by the universal shaft, pulled in and seriously injured.

• Observe the operating instructions of the universal shaft.

• Provide the section tube and universal shaft guards with adequate cover.

• Allow the universal shaft locks to engage.

• Attach the chains to prevent the universal shaft guards from rotating with the shaft.

• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.

• Make sure that the universal shaft guards are attached and functional.

• If the angles between universal shaft and PTO shaft are too large, switch off the PTO shaft.

The machine may be damaged. Parts could be hurled up and hurt people.

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Danger zone due to coasting machine parts

When the drives have been switched off, the following machine parts will coast:

– Universal shaft

– Rotor

When machine parts are coasting, people may be seriously injured or killed.

Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding

the machine".

• Do not touch machine parts until they have come to a standstill.

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Safety

19

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3.4.10 Keeping safety devices functional

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If safety devices are missing or damaged, people may be seriously injured or killed by moving

machine parts.

• Replace damaged safety devices.

• Remount dismounted safety devices and all other parts before start-up and move them to

protective position.

• If it is doubtful whether all safety devices have been correctly installed and are functional,

have a service centre check them.

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3.4.11 Personal Protective Equipment

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The wearing of personal protective equipment is an important safety measure. Missing or

unsuitable personal protective equipment increases health risks and injuries.

Personal protective equipment is for example:

– Suitable protective gloves

– Safety boots

– Wear tight-fitting protective clothing

– Hearing protection

– Protective goggles

• Specify and provide personal protective equipment for the particular job.

• Use only personal protective equipment which is in proper condition and offers effective

protection.

• Adjust personal protective equipment to the person, for example the size.

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Wear suitable clothing

Loose clothing increases the risk of it becoming caught or wrapped around rotating parts and of

it becoming caught on protruding parts. As a result, people may be seriously injured or killed.

• Wear tight-fitting clothing.

• Never wear rings, chains or other items of jewellery.

• Cover long hair with a hairnet.

• Wear sturdy shoes or protective work boots.

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Safety

20

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3.4.12 Safety signs on the machine

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Safety stickers on the machine warn of hazards in danger areas and are an important

component of the safety equipment of the machine. Missing safety stickers increase the risk of

serious and fatal injuries.

• Clean dirty safety stickers.

• After cleaning, always check that safety stickers are complete and legible.

• Immediately replace missing, damaged and unrecognisable safety stickers.

• Provide spare parts with the designated safety stickers.

Description, explanation and order numbers of the safety stickers, see chapter Safety, "Safety

stickers on the machine".

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3.4.13 Traffic safety

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Dangers when driving on roads and in fields

The mounted or attached work machine changes the handling characteristics of the tractor. The

handling characteristics also depend on the operational state and on the ground. If the driver

does not consider changed handling characteristics, he may cause accidents.

• Observe procedures for driving on roads and in fields, see chapter "Driving and

transportation".

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Dangers if machine is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur with traffic.

• Before driving on roads, prepare the machine for road travel, refer to chapter Driving and

Transport, “Preparations for Road Travel”.

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Risk of tipping on slopes

The machine may overturn when driving on slopes. As a result, accidents may occur and

people may be seriously injured or killed. The risk of tipping over depends on many factors.

• Observe procedures for driving, see chapter “Driving and Transport”.

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