Krone Swadro 38 T Operating instructions

O r i g i n a l o p e r a t i n g i n s t r u c t i o n s

Rotary Swather

Swadro 38 T

</v>

Swadro 42 T

</v>

Swadro 46 T

</v>

(

<v>T - ab Masch.-Nr.</v>

from serial no.

</v>

: 770 633)

<v>T - Bestell-Nr.</v>

Order no.

</v>

: 150 000 025 01 us

<v>B - Titelbild</v> </v>

03.05.2010

Table of Contents

2

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Dear

customer,

Dear

customer,

You have now received the operating instructions for the KRONE

product which you have purchased.

These operating instructions contain important information for the

proper use and safe operation of the machine.

If these operating instructions should become wholly or partially

unusable, you can obtain replacement operating instructions for

your machine by stating the number given overleaf.

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Table of Contents

3

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1 Table of Contents

1

Table of Contents ................................................................................................................................... 3

2

Foreword ................................................................................................................................................. 6

3

Introduction ............................................................................................................................................. 7

3.1

Purpose of Use .................................................................................................................................. 7

3.2

Validity ............................................................................................................................................... 7

3.3

Identification Plate ............................................................................................................................. 7

3.4

Information Required for Questions and Orders................................................................................ 8

3.5

Intended Use ..................................................................................................................................... 9

3.6

Technical data ................................................................................................................................... 9

4

Safety ..................................................................................................................................................... 12

4.1

Introduction ...................................................................................................................................... 12

4.1.1

Re-Ordering the Adhesive Safety and Information Labels .......................................................... 13

4.1.2

Affixing the Adhesive Safety and Information Labels .................................................................. 13

4.1.3

Contact ......................................................................................................................................... 13

4.1.4

Contact for KRONE NORTHAMERICA ....................................................................................... 13

4.2

Position of the Adhesive Safety Stickers on the Machine ............................................................... 14

4.3

Position of the General Information Labels on the Machine ............................................................ 16

4.4

Identifying Symbols in the Operating Instructions ........................................................................... 18

4.5

Identification of the hazard warnings ............................................................................................... 18

4.5.1

Personnel Qualification and Training Fehler! Textmarke nicht definiert. ..................................... 19

4.5.2

Dangers in Case of Non-compliance with the Safety Instructions ............................................... 19

4.5.3

Safety-conscious work practices ................................................................................................. 19

4.6

Safety Instructions and Accident Prevention Regulations ............................................................... 20

4.7

Hitched Implements ......................................................................................................................... 21

4.8

PTO operation ................................................................................................................................. 22

4.9

Hydraulic system ............................................................................................................................. 23

4.10

Tyres ................................................................................................................................................ 23

4.11

Maintenance .................................................................................................................................... 24

4.12

Unauthorised Conversion/Modification and Spare Parts Production .............................................. 25

4.13

Inadmissible Modes of Operation .................................................................................................... 25

4.14

Safety Instructions on the Machine ................................................................................................. 25

5

Commissioning ..................................................................................................................................... 26

5.1

First installation ................................................................................................................................ 27

5.2

Mounting onto the Tractor ................................................................................................................ 27

5.3

Default setting .................................................................................................................................. 27

5.4

PTO shaft ......................................................................................................................................... 28

5.4.1

Length adjustment ....................................................................................................................... 28

6

Start-up .................................................................................................................................................. 29

Table of Contents

4

6.1

Mounting onto the Tractor ................................................................................................................ 30

6.2

Mounting onto the Tractor ................................................................................................................ 30

6.3

Using the safety chain ..................................................................................................................... 31

6.4

Hydraulics ........................................................................................................................................ 32

6.4.1

Special Safety Instructions .......................................................................................................... 32

6.4.2

Connecting the hydraulic lines ..................................................................................................... 33

6.5

Install the PTO shaft ........................................................................................................................ 33

7

Driving and Transport .......................................................................................................................... 35

7.1

Preparation for transport .................................................................................................................. 36

8

Operation ............................................................................................................................................... 37

8.1

Overload protection ......................................................................................................................... 37

8.2

From transport into working position ............................................................................................... 38

8.3

Move the hoop guards to the working position. ............................................................................... 38

8.4

Swath former ................................................................................................................................... 39

8.4.1

Adjusting the swath cloth ............................................................................................................. 40

8.4.2

Adjusting the swath former lengthwise ........................................................................................ 40

8.4.3

Height adjustment of the swath former ........................................................................................ 40

8.4.4

To adjust the swath former lengthwise: ....................................................................................... 41

8.4.5

Height adjustment of the swath former: ....................................................................................... 41

8.5

Adjusting the raking height .............................................................................................................. 42

8.6

Travelling speed und drive speed .................................................................................................... 42

8.7

Switching from working position to transport position ..................................................................... 43

8.8

Parking ............................................................................................................................................. 45

9

Settings ................................................................................................................................................. 46

9.1

To adjust the rotor running gear ...................................................................................................... 46

9.2

Adjustable throttles .......................................................................................................................... 47

10

Maintenance .......................................................................................................................................... 48

10.1

Special Safety Instructions .............................................................................................................. 48

10.2

Spare Parts ...................................................................................................................................... 48

10.3

Tightening Torques .......................................................................................................................... 49

10.4

Tightening Torques (Countersunk Screws) ..................................................................................... 50

10.5

Testing the screws on the tines ....................................................................................................... 50

10.6

Tyres ................................................................................................................................................ 51

10.6.1

Tyre air pressure ...................................................................................................................... 51

10.7

Replacing the tine arms(in case of repair) ....................................................................................... 53

11

Maintenance – lubrication chart ......................................................................................................... 55

11.1

Special Safety Instructions .............................................................................................................. 55

11.2

PTO shaft ......................................................................................................................................... 55

11.3

Lubrication Chart ............................................................................................................................. 56

12

Maintenance - Gearbox ........................................................................................................................ 57

Table of Contents

5

12.1

Rotor gearbox / rotor housing .......................................................................................................... 57

12.2

Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 57

13

Maintenance - hydraulic system ......................................................................................................... 58

14

Special equipment ................................................................................................................................ 59

14.1

Tine loss safeguard ......................................................................................................................... 59

15

Placing in Storage ................................................................................................................................ 60

15.1

Special Safety Instructions .............................................................................................................. 60

15.2

At the End of the Harvest Season ................................................................................................... 61

15.3

Before the Start of the New Season ................................................................................................ 62

15.4

Special Safety Instructions .............................................................................................................. 62

16

Malfunctions - Causes and Remedies ................................................................................................ 63

16.1

Special Safety Instructions .............................................................................................................. 63

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Foreword

6

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2 Foreword

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Dear Customer,

By purchasing your rotary rake, you have acquired a quality product from KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

It is important to read the operating instructions very carefully before you start operating the

machine to allow you to use the rotary rake to its full capacity.

The contents of this manual are laid out in such a way that you should be able to perform any

task by following the instructions step by step. It contains extensive notes and information about

maintenance, how to use the machine safely, secure working methods, special precautionary

measures and available accessories. This information and these instructions are essential,

important and useful for the operational safety, reliability and durability of the rotary rake.

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Note

In the operating instructions which follow, the rotary rake will also be referred

to as the "machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these

instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally

recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or

partially, you can receive a replacement set of operating instructions for your machine by

quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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Introduction

7

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed in

operation and maintenance. For this reason, these operating instructions must be read by

operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific

safety instructions contained in the other sections.

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3.1 Purpose of Use

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The rotary rake is used to swath cut crops.

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3.2 Validity

These operating instructions apply to rotary rakes of the series:

Swadro 38 T; Swadro 42 T; Swadro 46 T

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3.3 Identification Plate

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SW46T0001

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10 D-48480 Spelle

Made in

Germany

1

Figure 1:

The machine data are located on the type plate (1).

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Introduction

8

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3.4 Information Required for Questions and Orders

Type

Year of manufacture

Vehicle ID number

Note

The entire identification plate represents a legal document and should not be altered or

rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type

designation, vehicle ID number and the year of manufacture : To ensure that these data are

always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure

safety. The use of spare parts, accessories and other devices which are not manufactured,

tested or approved by KRONE will result in the revoking of the liability for damages resulting

thereof.

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Introduction

9

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3.5 Intended Use

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The rotary rake is built exclusively for conventionaluse in agricultural work (intended use).

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Any use of the machine for other purposes is deemed not to be in accordance with intended

use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear

the risk.

Operation in accordance with intended use also includes observing the operating, maintenance

and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt

proper operation. For this reason, unauthorised modifications shall exclude any liability of the

manufacturer for consequential damage.

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3.6 Technical data

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication. We reserve the right to make design changes at any time

and without notification of reasons.

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Introduction

10

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Road travel is only permitted with the swivelled rotary arms in transport position.

Type Swadro

38 T

Swadro

42 T

Swadro

46 T

Trailer drawbar standard

Tandem axle standard

Number of rotors Unit

1

Number of arms per rotor Unit

10 13 13

Number of double tines per arm Unit

4

Working width approx. mm

3800 4200 4600

Rotor diameter approx. mm

2960 3300 3600

Height in transport position [H] approx. mm

1750 1750 2700

Height in working position approx. mm

1250 1250 1200

Length [L] approx. mm

4800 4950 5100

Transport width [B] approx. mm

3050 3350 2580

Width in working position approx. mm

3800 4200 4600

Power consumption approx.

kW/HP

19/25 22/31

PTO speed rpm max. 540

Recommended drive speed in use max. rpm

350 - 450

Equivalent continuous sound pressure level less than 70 d B(A)

Acreage approx./h

3.5 - 4 4.5 – 5 5.5 - 6

Tyres 18/8.50- 8.6PR

Lighting voltage 12 volt, 7-pin plug

Max. operating pressure of the hydraulic

system

bar

200

Required hydraulic connections 1x single-action*

Service weight kg

730 790 820

*) EW= Single-action control unit

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Introduction

11

L

SW46T025

Figure 2:

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Safety

12

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4 Safety

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4.1 Introduction

The rotary rake is equipped with all safety devices (protective devices). However, it is not

possible to eliminate all potential hazards on this machine as this would impair its full functional

capability. Hazard warnings are attached to the machine in the relevant areas to warn against

any dangers. The safety instructions are provided in the form of so-called warning pictograms.

Important information on the position of these safety signs and what they mean is given below!

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Danger! - Danger zone of the machine

Effect: Danger to life or serious injuries.

• Immediately replace damaged or illegible adhesive labels.

• Following repair work, always attach appropriate adhesive safety stickers to all the

replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

• Familiarise yourself with the statement of the warning pictograms. The adjacent text and

the selected location on the machine provide information on the special danger spots on

the machine.

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Safety

13

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4.1.1 Re-Ordering the Adhesive Safety and Information Labels

Note

Every adhesive safety and information label is assigned an order number and can be ordered

directly from the manufacturer or from an authorized dealer (see Section "Contact").

4.1.2 Affixing the Adhesive Safety and Information Labels

Note - Affixing an adhesive label

Effect: Adhesion of the label

• The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.

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4.1.3 Contact

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Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: info.ldm@krone.de

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4.1.4 Contact for KRONE NORTHAMERICA

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4985 Outland Center Drive 102

Telephone: + (001) 901 842-6011

Fax.: + (001) 901 842-6016

Internet: www.krone-northamerica.com

eMail:lcourts@krone-northamerica.com

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Safety

14

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4.2 Position of the Adhesive Safety Stickers on the Machine

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GL

SW46T005_2

5

43

125

3 4

6

Figure 3:

1)

Before starting the machine, read and

observe the operating instructions and

safety instructions.

Read and understand operator´s manual before

operating equipment.

Lower implement, stop tractor engine and

remove key before leaving operator´s

platform.

Keep all shields and guards in place.

Keep hands feet and clothing away from

moving parts.

Keep riders off the machine.

Make certain every one is clear of the machine

before starting tractor engine and starting.

Do not allow unqualified operator to run

equipment.

Do not operate equipment in transport

position.

Never lubricatem, adjust, unclog or service

the equipment with tractor engine is running.

Wait for all movement to stop before

opening shield or servicing machine.

Never work underneath equipment without

securely supporting.

To avoid serious injury or death

942 019-1

CAUTION

Order No. 942 019-1 (1x)

2)

The PTO speed must not exceed 540 rpm!

The operating pressure of the hydraulic

system must not exceed 200 bar!

939 100-4

MAX.

540/

min

MAX.

200

bar

Order No. 939 100-4 (1x)

Order No. 939 462-0 (1x)

3)

Danger in the area where rotors are turning -

keep your distance!

939 472-2

Order No. 939 472-2 (2x)

4)

While parts are moving, never

reach into areas where there is

a risk of being crushed.

Order No. 942 196-1 (2x)

942 196 -1

Safety

15

5)

Before starting work, move the

hoop guards to the protective

position (fold down).

Order No. 939 574 0 (2x)

6)

Order No. 949 228-0 Order No. 949 229-0

(1x) (1x)

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939 574-0

Safety

16

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4.3 Position of the General Information Labels on the Machine

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SW46T006_2

21

4

512

5

2

3

7

7 7 7

Figure 4:

1)

27 001 555 0 (2x) Swadro 38 T

27 001 556 0 (2x) Swadro 42 T

942 443-0 (2x) Swadro 46 T

2)

942 295 0 (3x)

3)

942 119-2

350-450/

min

942 119 2

4)

1.0 bar

939 183 1 (4x)

5)

924 569-2

Swadro 46 T(2x)

Swadro 38 T(1x)

Swadro 42 T(1x)

6)

40

939 145-1 (1x) 40 km

7)

942 480 0 (7x)

(Swadro 46T only)

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Safety

17

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4.4 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not

followed are identified by the general danger sign:

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4.5 Identification of the hazard warnings

Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

Effect: Property damage

• Measures for risk prevention.

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General function instructions are indicated as follows:

Note!

Note - Type and source of the note

Effect: Economic advantage of the machine

• Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.

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Safety

18

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4.5.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert.

The machine may be used, maintained and repaired only by persons who are familiar with it

and have been instructed about the dangers connected with it. The operator must define areas

of responsibility and monitoring of personnel. Should personnel lack the required knowledge,

they must receive the required training and instruction. The operator must ensure that the

contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by

authorised service centres.

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4.5.2 Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental

hazards as well as damage to the machine. If the safety instructions are not respected, this

could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example, in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

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4.5.3 Safety-conscious work practices

Always observe the safety instructions set out in these operating instructions, all existing

accident prevention rules and any internal work, operating and safety rules issued by the

operator.

The safety and accident prevention regulations of the responsible professional associations are

binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep

emergency numbers for doctors and fire brigade close to the telephone.

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Safety

19

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4.6 Safety Instructions and Accident Prevention Regulations

1 Please follow all generally applicable safety and accident prevention regulations in

addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation.

Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!

4 Make sure that you are familiar with all equipment and controls as well as with their

functions before you begin working with the machine. Während des Arbeitseinsatzes ist

es dazu zu spät!

5 The user should wear tight fitting clothes. Locker getragene Kleidung vermeiden.

6 Keep the machine clean to prevent the danger of fire!

7 Before starting or moving the machine, make certain that nobody is in the vicinity of the

machine! (Watch for children!) Make sure that you have a clear view!

8 You may carry passengers during operation and transport on the working implement only

if they use the passenger seat provided.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct

positions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and install transport equipment, such as lighting, warning devices and protective

equipment!

15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must

be positioned in such a way that no movements are unintentionally triggered in any

transport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in

place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden

changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights effect the driving, steering and braking response

of the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning

corners!

21 Start up implements only when all safety devices have been attached and set in the

required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

Safety

20

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing

injuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,

switch off the engine and remove the ignition key!

28 No one should stand between the tractor and the implement unless the vehicle has been

secured against rolling by means of the parking brake and/or wheel chocks!

Pos: 42.6 /BA/Sich erheit/Ange hängte Geräte/G eräte ange hängt @ 0\mod _119969967938 1_78.doc @ 33 245

4.7 Hitched Implements

1 Secure implements against rolling.

2 Observe the maximum supported load on the trailer coupling, swing drawbar or hitch!

3 If a drawbar coupling is used, make certain that there is enough play at the coupling

point.

Pos: 42.7 /BA/---- -Seitenumbruch-- ---- @ 0\ mod_1196175311 226_0.doc @ 4165

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