Krone Swadro 1201 A Operating instructions

Krone
Brand
Krone
Model
Swadro 1201 A
Category
Mini tillers
Type
Operating instructions
Rotary swather
Swadro 1201 A
(from machine number 515 000)
18-Aug-20
0
Operating Instructions
150 000 026 00 EN
2
Dear customer,
Here are the operating instructions for the KRONE product you
purchased.
This operating manual contains important information for the
proper use and safe operation of the machine.
If this operating manual should for any reason become wholly or
partially unusable, you can obtain a replacement operating
manual for your machine by stating the number given on the
following page.
We
declare in our sole responsibility that the product
tto which this declaration refers corresponds to the relevant basic safety and health requirements of the
EC Directive 98/37/EC.
EC Declaration of Conformity
corresponding to the EC Directive 98/37/EC
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
Rotary swather
Models:
Swadro 1201; Swadro 1201 A
Spelle, den 02.05.2005
(Dr.-Ing. Josef Horstmann, Business Director)
(ppa. Dr.-Ing. Klaus Martensen, Engineering Group Director)
3
KS-0-091
I. Foreword
Dear customer,
We thank you for the trust you have placed in us by
purchasing this machine.
When you received this machine, the dealer should have
given you instructions for the operation, maintenance
and adjustment of the machine.
However, this brief introduction to the machine can not
replace a detailed acquaintance with the different tasks
and functions of the machine and the proper way of
treating it.
These operating instructions are designed so that you
are extensively informed of the activities required in
each area, from commissioning and operation to the
maintenance and care of the machine. The structure of
the individual chapters in the text and illustrations
corresponds to the sequence of work procedures when
you use the machine.
Read these operating instructions carefully before you
use the machine, and pay special attention to the safety
instructions.
Important: To avoid accidents and to ensure
maximum results, no alterations may be
made to the machine without the
manufacturer´s permission. Similarly,
the machine must only be used under
the conditions prescribed by Krone.
All information, illustrations and technical information in
the operating instructions represent the latest status at
the date of publication. The company reserves the right
to make constructional alterations at any time and
without prior notice or obligation.
Ordering Replacement Parts
This symbol is designed to draw attention
to the safety instructions contained in the
operating instructions. These instructions
must be observed to prevent accidents.
Mach. No.
Type
Year
When ordering replacement parts, the machine type,
machine number and year of manufacture must be
given. These details can be found on the identification
label on the machine.
We recommend that these details be entered in the
above boxes so that they are readily available.
And please remember that imitations and copies of
parts, especially wearing parts, do not keep what they
appear to promise. Material quality is difficult to test
visually, therefore special care is required when
purchasing cheap offers and imitation parts!
The simplest remedy:
Purchase only original KRONE parts!
You will find this symbol at various points
in the operating instructions. It indicates
special handling information which must
be particulary followed when the machine
is used.
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Straße 10, D 48480 Spelle
Jahr
Année Masch. Nr
No. de série
Type
Made in
W.-Germany
4
II. List of contents
I. Foreword ............................................................................................................................. 3
II. List of contents.................................................................................................................. 4
III. General safety instructions .............................................................................................. 6
1. Introduction ..................................................................................................................... 10
1.1 Position of signs on the machine, containing technical safety information.................... 10
1.2 Position of general information signs on the machine.................................................. 12
1.3 Technical data ........................................................................................................... 13
2. General preparation for use ........................................................................................... 14
2.1 Special safety instructions ......................................................................................... 14
2.2 Preparations on the tractor ........................................................................................ 14
3. Attaching to the tractor .................................................................................................... 15
3.1 Attachment to the tractor lower link arm ................................................................... s 15
3.2 Connecting the PTO shaft ......................................................................................... 16
3.2.1 Length adjustment of the PTO shaft........................................................................... 16
3.2.2 Attaching the PTO shaft ............................................................................................ 16
3.3 Hydraulic connections............................................................................................... 17
4. Handling the swather when in use ................................................................................ 18
4.1 Converting from transport to working position ......................................................... 18
4.1.1 Lowering and swiveling up rotor carrying arms ........................................................... 18
4.1.2 Putting on / taking off tines ......................................................................................... 19
4.1.3 Folding the outer guard bar ........................................................................................ 20
4.1.4 Setting the swath deflector ........................................................................................ 20
4.1.5 Moving the swath deflector to transport position ......................................................... 21
4.2 Conversion from working to transport position ............................................................ 21
4.3 Transport on public roads.......................................................................................... 22
4.4 Setting the cam track ................................................................................................ 22
4.5 Setting the lateral inclination ....................................................................................... 23
4.6 Travel speed and drive speed .................................................................................... 23
4.7 Setting the working depth .......................................................................................... 23
4.8 Adjusting the swather performance ............................................................................ 24
4.9 Raising the rotors at the headland .............................................................................. 24
4.10 Stabilization and spring suspension of the rotor.......................................................... 25
4.11 Adjusting the rotor to follow land contours .................................................................. 25
4.12 Overload protection feature ....................................................................................... 25
5. Maintenance and care ........................................................................................................ 26
5.1 Special safety instructions ......................................................................................... 26
5.2 General instructions .................................................................................................. 26
5.3 Tyres ........................................................................................................................ 27
5.3.1 Air pressure .............................................................................................................. 27
5.3.2 Wheel fixings ............................................................................................................ 27
5
Appendix to the operating instructions
Assembly instructions (initial assembly)
1. Preparations ........................................................................................................................ 34
2. Installing the swath deflector ................................................................................................ 34
3. Attaching the warning signs ................................................................................................. 34
5. Installing the lighting system................................................................................................. 35
6. Lubrication ......................................................................................................................... 28
6.1 PTO shaft ................................................................................................................. 28
6.2 Bearings on the swather............................................................................................ 29
6.3 Lubrication chart ....................................................................................................... 30
7. Accessories ....................................................................................................................... 32
7.1 Tine loss prevention feature (accessory) ................................................................... 32
7.2 Chain for limiting depth of lower link arms (accessory) ............................................... 32
8. Winter storage ................................................................................................................... 33
9. Starting up again ............................................................................................................... 33
General
6
6. Keep the machine clean to prevent the danger of
fire!
7. Before starting up, ensure that nobody is in the
vicinity of the machine! (Watch for children!) Make
sure that your field of vision is adequate!
8. Carrying passengers during operation and transport
on the working implement is not permitted.
9. Couple implements according to regulations and
only attach them to the prescribed devices!
10.When attaching and removing, place the supporting
devices in the appropriate positions!
11.Use extreme caution when attaching or detaching
implements onto or from the tractor!
12.Always attach ballast weights properly to the fixing
points provided!
13.Observe permitted axle loads, gross weight and
transport dimensions!
14.Check and attach transport equipment - such as
lighting, warning devices and possibly safety
devices!
15.Actuation devices (cables, chains, linkages etc.) for
remote controlled devices must be positioned in
such a way that no movements are unintentionally
triggered at any transport or working positions.
16.Put implements in the prescribed condition for on-
road travel and lock according to the manufacturer's
instructions!
17.Never leave the driver's seat when the vehicle is
moving!
18.Always drive at the correct speed for the prevailing
driving conditions! Avoid sudden turning move-
ments when travelling uphill, downhill and
traversing slopes!
19.Attached implements and ballast weights affect the
driving, steering and braking response of the
machine. Hence ensure that the steering and
braking available are sufficient!
20.Take into account the extension radius and/or
inertia of an implement when turning corners!
III. General safety instructions
Designated Use
The swather is designed solely for normal agricultural
use (use in accordance with specifications).
Any use of the machine for other purposes is deemed
not to be in accordance with specifications. The
manufacturer bears no responsibility for any resulting
damage – such use is entirely at the operator's risk.
Use in accordance with specifications also includes
observing the operating, maintenance and service
instructions prepared by the manufacturer.
The swather must only be used, maintained and
repaired by personnel who are acquainted with the
machine and have been informed of the dangers
involved.
The applicable accident prevention regulations and all
other generally recognized safety, health and road
traffic regulations must be observed.
Any unauthorized alterations to the machine render
any liability for damage undertaken by the manu-
facturer null and void.
Basic rule:
Before travelling on public roads
and before the machine is started,
check the swather and tractor for
roadworthiness and operational
safety!
Safety and accident prevention
regulations
1. Take note of both the regulations in this operating
manual and also the general safety and accident
prevention regulations!
2. The attached warning and information signs give
important advice for safe operation. Observing
them will increase your own safety!
3. When using public roads, make sure that you
observe the relevant traffic regulations!
4. Make sure you are familiar with all equipment and
controls, as well as their functions before you begin
working with the machine. It is too late to learn this
when you are operating the machine!
5. The operator's clothes should be tightly fitting.
Avoid wearing loose or baggy clothing.
7
General
21.Start up implements only when all protective
devices have been attached and set in the required
position!
22.Keep clear of the working range of the machine at
all times!
23.Do not stand within the turning and slewing range
of the implement!
24.Never operate the hydraulic folding frames if
anyone is inside the slewing range!
25.Parts operated by external power (e.g. hydraulics)
can cause crushing and shearing injuries!
26.Before leaving the tractor, lower the implement
onto the ground, switch off the engine and remove
the ignition key!
27.Nobody should stand between the tractor and the
implement, unless the vehicle has been secured
against rolling by the handbrake and/or wheel
chocks!
Trailer Implements
1. Secure implements against rolling.
2. Observe the maximum supported load on the trailer
coupling, swing drawbar or hitch!
3. If a drawbar coupling is used, make certain that
there is enough play at the coupling point.
PTO shaft operation
1. Do not use universal drive shafts other than those
specified by the manufacturer!
2. The guard tube, the guard cone of the universal
drive shaft, as well as PTO shaft guard must be
attached – also on the implement – and must be in
a proper condition!
3. Observe the tube overlap prescribed for universal
drive shafts in transport and operating positions!
4. Before installing or removing universal drive shafts,
disengage the PTO, switch off the engine and
remove the ignition key!
5. When using universal drive shafts with overload or
free-running clutch mechanism, which are not
covered by the guard on the tractor, overload and
free-running clutch mechanism must be installed on
the implement!
6. Always ensure that the universal drive shaft is
properly installed and secured!
7. Attach chains to secure the universal drive shaft
guard against rotating with the shaft!
8. Before engaging the PTO shaft, make sure that the
selected PTO speed of the tractor matches the
permissible implement speed!
9. Before engaging the PTO shaft, make sure that
there is no one in the danger area around the
implement!
10.Never engage the PTO shaft if the engine is
switched off!
11.No one should be in the vicinity of the rotating PTO
or universal drive shaft when it is in use.
12.Always switch off PTO shaft when the angle is too
large or when it is not required!
13.Caution! The flywheel will continue to rotate for
some time even after the PTO shaft has been
disengaged! Keep clear of the implement during
this time. Be sure that the implement has come to a
complete stop before starting any work on it.
14.Disengage the PTO shaft, stop the engine and
remove the ignition key before cleaning, lubricating
and adjusting the PTO shaft driven implement or
the universal drive shaft!
15.Place the disconnected universal drive shaft onto
the bracket provided!
16.After removing the universal drive shaft, attach the
protective cover to the PTO shaft end!
17.If damage occurs, correct this immediately before
using the implement!
General
8
Hydraulic System
1. The hydraulic system is pressurized!
2. When connecting hydraulic cylinders and engines,
make sure that the hydraulic hoses are connected
according to specifications!
3. When connecting the hydraulic hoses to the tractor
hydraulics, make sure that all hydraulic pressure
has been released from both the tractor and the
implement!
4. In the case of hydraulic connections between
tractor and implement, the coupling sleeves and
plugs should be marked to ensure a proper
connection! If the connections are switched, the
function will be reversed (e.g. raising/lowering) –
danger of accidents!
5. Check the hydraulic hose lines at regular intervals
and replace them if damaged or worn! The new
hoses must fulfill the technical requirements set by
the manufacturer of the implement!
6. When searching for leaks, suitable aids must be
used, due to the risk of injuries!
7. Liquids escaping under high pressure (hydraulic oil)
can penetrate the skin and cause serious injury!
Seek medical help immediately should injuries
occur! Risk of infection!
8. Before working on the hydraulic system, lower the
implement, depressurize the system and switch off
the engine!
Tyres
1. When working on tyres, ensure that the implement
has been safely set down and secured against
rolling away (wheel chocks).
2. Installing wheels and tyres requires adequate
knowledge and suitable tools!
3. Repair work on the tyres and wheels should be
done by specially trained personnel using
appropriate installation tools only!
4. Check air pressure at regular intervals! Inflate the
tyres to the recommended pressures!
Maintenance
1. Repair, maintenance and cleaning work as well as
the rectification of malfunctions may only ever be
carried out when the drive is switched off and the
engine is at a stand still! Remove the ignition key!
2. Regularly check that nuts and bolts are properly
seated and tighten if necessary!
3. When doing maintenance work to a raised im-
plement, always use suitable means to secure it
against falling.
4. When changing working implements with cutting
edges, use appropriate tools and gloves!
5. Dispose of oils, greases and filters according
to regulations!
6. Always disconnect the power supply before
working on the electrical system!
7. If protective devices and guards are subject to
wear, check them regularly and replace them in
good time!
8. When doing electrical welding on the tractor and
attached implements, disconnect the alternator and
battery cables!
9. Spare parts must at the very least comply with the
technical requirements set by the implement
manufacturer!
This is ensured e.g. by using original spare
parts!
10.Only use nitrogen for filling pneumatic
accumulators - risk of explosion!
9
General
10
1. Introduction
The KRONE rotary swather is equipped with all necessary safety devices (protective equipment). Not all dangerous places
on this machine can be made completely safe, since this would be incompatible with full functional capability. You will
find appropriate danger notification (= warning signs in yellow/black), indicating these remaining dangers.
The safety instructions are provided in the form of so-called warning pictograms. Important information on the location
of these safety signs and what they mean is given below!
Familiarize yourself with the meaning of the warning signs. The text beside them and their
location on the machine indicates the machine's particularly dangerous areas.
1.1 Positioning of the safety labels on the machine, containing technical safety
information
SW000001
66
RE/LI
RE/LI
RE/LI
11
12
Order no. 939 100-4 (1x)
The PTO speed may not exceed 540 r.p.m.!
Order no. 939 471-1 (1x)
Before starting up, read the
operating instructions and
safety instructions
and follow them.
34
Danger in rotor
working area - keep your distance!
Order No. 939 472-2 (4x)
Order no. 939 574-0 (2x)
Pull the guard bar down into
protection position before
carrying out work (fold down).
5
Order no. 939 469-1 (2x)
Do not remain in the slewing range
of the deployment arms.
Keep your distance!
Comment: If the safety signs are damaged or missing, they must be replaced with new signs.
The order numbers are stated next to the warning signs!
939 100-4
MAX.
540/
min
MAX.
200
bar
939 574-0
6
Never put your hand into
the danger area as long
as parts may be moving.
Best.-Nr. 942 196-1 (4x)
12
1.2 Location of the general information signs on the machine
942 338-0 (2x) Swadro 1201 A
1
942 301-0 (2x)
942 320-0 (1x)
3939 183-1 (4x) 1.0 bar
4924 569-0 (4x)
5
939 126-0 (2x) 939 420-1 (1x)
78
1.0 bar
939 486-2 (1x)
9
939 486-2
A
939 145-1 (1x)10
40
942 339-0 (2x)
11
942 339-0
SW000004
RE/LI
13
Type
Swadro 1201 A
lower link arm hitch standard
number of rotors piece 2
number of arms / rotors piece 1 x 10 / 1 x 13
number of double tines / arm piece 4
working width approx. mm 6200
rotor diameter approx. mm 2950
height with tine bars/ transport position approx. mm 3600
height without tine bars/ transport pos. approx. mm 3000
height in working position approx. mm 1400
length approx. mm 7200
width in transport position approx. mm 2800
width in working position approx. mm 6200
power requirement approx. kW/HP 26/35
PTO speed rpm max. 540
equivalent continuous sound level under 70 dB(A)
area covered approx./h 6.0 ha
tyres 16x6.50-8 / 10.0/75-15.3
tyre pressure bar 1.0
lighting voltage volt 12
operation unit voltage volt 12
max. operating pressure of the hydraulic system bar 200
max. permitted transport speed 40 km/h
1.3 Technical data
Filling quantity and lubricant name for the gearbox Bio-lubricants
rotor gearbox 2.0 gearbox liquid grease GFO 35
rotor housing 8.0 gearbox liquid grease GFO 35
Amount (litre) name/brand oil change name/brand
on request
serice life
grease
lubricated
T-gear unit 0.5 SAE 90 approx. 1000 ha
angular drive 0.5 SAE 90 approx. 1000 ha
14
The lower link of the tractor should always
be set so that the first lifting points of the
lower link have the same distance to the
ground so that the machine does not
swing out to the left or right during
transport or work.
Fix the lower link (2) at this height with the limiting chains
or bars (1).
2. General preparation for use
2.1 Special safety instructions
• It is essential that the PTO shaft is switched off for all care, maintenance, repair and assembly
work on the rotary swather. Turn off the engine and remove the ignition key. Ensure that the
tractor and rotary swather do not roll away!
• 540 r.p.m. is the maximum speed for the drive.
• Actuating components such as ropes, drawing cables and hydraulic hoses as well as electrical
cables should be laid in such a way that they cannot be activated unintentionally or come into
contact with the tractor wheels. Risk of accidents!
• No one may remain between the tractor and the rotary swather during raising and lowering
operations or below the raised swather arms. High risk of injury!
• Before switching on the PTO shaft, ensure that there is no one in the danger area around the
rotary swather. Risk of accidents!
• Check that the protective devices are fitted in accordance with the guidelines for operation
and use on public roads. Check that the lighting is functioning properly.
• Operating personnel may not leave the tractor during operation! Ensure other persons leave
the danger area!
2.2 Preparations on the tractor
The swather is equipped with category II coupling lugs for
the three-point hydraulics.
The height of the tractor lower link arms should be set so
that the lower link arm pins are
H approx. 65 cm
above the ground.
KS-0-030
2
1
H
15
3. Mounting on the tractor
• Before attaching and removing implements at the three-point linkage, move the operation
device into a position where there is no possibility of unintentional raising or lowering.
• Use extreme caution when attaching or detaching implements on or from the tractor.
• There is a risk of injury in the three point linkage zone by crushing or cutting.
Comment: It is assumed in the following description that the swather (after final assembly; see appendix) is in the
transport position.
There are three steps to attaching the rotary swather to the tractor:
– attachment to the tractor lower link arm (chap. 3.1)
– hydraulic connections (chap. 3.3)
– connecting the PTO shaft (chap. 3.2)
When attaching the rotary swather, ensure
that nobody is between the rotary swather
and the tractor.
– Install the drip pan for the lower link (1).
– Couple the swather with the lower link arm pin at the
tractor.
– Lift the swather a bit.
– Swing the stand (2) by 90° to the rear and secure it with
the brace (3) and the spring pin.
3.1 Attachment to the tractor lower
link arm
13
2
16
3.2 Connecting the PTO shaft
• During all care, maintenance, repair and assembly work on the rotary swather, switch off the
PTO shaft. Switch off the engine. Remove the ignition key. Ensure that the tractor and rotary
swather do not roll away!
3.2.1 Length adjustment of the
PTO shaft
Adjustment of the PTO shaft length is only
required during initial operation of the
rotary swather or if the tractor is changed.
• Take apart the universal drive shaft.
• Clip one half (1) and (2) onto the tractor and the
other to the implement.
(The wide angle coupling must be installed on the
implement. Note the labeling on the universal drive
shaft.)
• Move the rotary swather to the position where the
universal drive shaft is at its shortest. (headstock
steered up to the limit stop)
• The rest of the procedure can be found in the
manual provided by the universal drive shaft
manufacturer.
3.2.2 Attaching the PTO shaft
– Connect the cardan shaft to the PTO shaft.
(The wide-angle coupling must be installed on the
implement. Note the labeling on the cardan shaft.)
– Use the chain (2) to assure that the protective tube (1)
will not also be turned.
•Check PTO shaft swivel space and
clearance! Contact between the PTO
shaft and the tractor or the implement
can lead to damage. (E.g. hitching
device or bracket)
• Make sure that the PTO shaft has the
correct length when changing tractors!
(see chapter 3.2.1)
KS 14.01-005
21
KS-0-017
2
1
17
3.3 Hydraulic connections
The swather requires a single-action hydraulic connection
to the tractor.
When connecting the hydraulic hoses,
make sure that the tractor and machine
hydraulics have been depressurized.
– Connect the hydraulic lines to the tractor as follows:
• hydraulic line 1 to single-acting hydraulic connection 2.
When connecting the quick release
couplings, make sure that these are clean
and dry. Dirt and contamination lead to
leaks and damage.
SW000007
18
4.1.1 Lowering and swiveling up rotor
carrying arms
Always assure that no one is in the swivel
space during any rotor carrying arm lifting
movement.
(a.) Lowering
– Actuate the hydraulic system of the tractor (Raise).
The rotor carrying arms will be lifted and the locks (1) will
be relieved of pressure.
– Tighten actuating rope (2) and hold.
– Actuate the hydraulic system of the tractor (Lower).
The rotor carrying arms will be lowered.
– Release actuating cable (2).
(b.) Swiveling up
Before raising the rotor carrying arms
above the working position, turn off the
PTO shaft and wait until the rotors comes
to a standstill.
– Tighten actuating rope (2) and hold.
– Actuate the hydraulic system of the tractor (Raise).
The rotor carrying arms will be raised.
– Release actuating cable (2).
The locks have to be properly engaged. It
is not allowed to the rotors when it is not
locked.
4.1 Converting from transport to
working position
After the rotary swather has been moved to the place
where it is to be used, it has to be converted from the
transport position to the working position. Proceed as
follows:
– Unlock the rotor carrying arm and lower
(see chap. 4.1.1).
– Attaching tines (see chap. 4.1.2).
– Fold the outer guard bar into working position
(see chap. 4.1.3).
– Put the swath deflector into working position
(see chap. 4.1.4)
4. Handling the swather
1
2
19
4.1.2 Putting on / taking off tines
Mount tine arms only when the PTO and
the engine are turned off! Remove ignition
key.
Always plug in linch pin (2) against the
rotary direction of the rotor.
• Remove the tine arms from the transport holders and
slide into the profile tube at the rotor.
Mount left and right tines trailing the
direction of rotation.
(a.) Putting on
– Pull out hinge clip (2).
– Insert tine bar (3) completely into the tine carrier. The
safety bolt (4) must engage with the safety hoop (1).
– Reinsert hinge clip.
(b.) Taking off
Pull out tines and store in the holders at the rear of the
windrower.
– Pull out hinge clip (1).
– Lift up securing hoop (2).
– Pull tine bar (3) out of the attachment tube.
– Reinsert hinge clip.
– Store the tine bars in the holders (5) at the rear of the
swather.
10 tine bars (1) without scraper loops for
rotor direction of travel right
13 tine bars (2) with scraper loops for rotor
disk direction of travel right 21
Store the tine bars in such a way that the
tine points are pointed towards the front.
KS-4-602
2
1
3
KS-4-601
2
1
43
20
4.1.3 Folding the outer guard bar
Folding the guard bars is done when the
rotor carrying arms are lowered. The tractor
motor has to be shut off and the ignition
key removed.
The guard bars can be folded in two positions:
working position (see picture)
transport position
To fold the guard bars:
– Pull the hinge clip (1) and pull out the retaining pins (2).
– Fold the guard bar (3) towards the outside.
– Reinsert the retaining pins and secure them with hinge
clips.
Setting the swath deflector is done when
the rotor carrying arms are lowered.
The tractor motor has to be shut off and
the ignition key removed.
The distance of the swath deflector to the left swather
disk can be set at any length.
– Release the tapered handle (1) and the adjusting
screw.
– Push the swath deflector (2) into the desired position.
– Retighten the ball lever (1) and the adjusting screw.
– To move the swath deflector to working position, fit
securing pin (5) of the outer guard bar (7) to guard frame
(8) and secure using the linch pin.
– Safety pin (5) prevents the swath deflector cloth
bottoming against the tine bars when being moved
into working position.
– By replacing the spacer sleeve (3), the height of the
swath deflector above the ground can be adjusted.
– Lengthwise adjusting of the swath deflector:
Remove screws (4).
Move the swath deflector into the desired position and
reinsert the screws (4).
The distance between the swath deflector and the rotor
should be adjusted according to the amount of feed and
the gathering implement.
4.1.4 Setting the swath deflector
2
1
3
2
3
1
4
7
5
8
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Krone Swadro 1201 A Operating instructions

Krone
Brand
Krone
Model
Swadro 1201 A
Category
Mini tillers
Type
Operating instructions
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