Harvest TEC 795BBHD Installation guide

1

795BBHD-20-INST (Imp&Metric)

1/23

Installation Manual

Model 795BBHD

115 Gallon Preservative Applicator

New Holland & Case IH BB High Density Baler

Forage Harvester

2

DECLARATION OF INCORPORATION

MANUFACTURER: Harvest Tec llc.

2821 Harvey St.

P.O. Box 63

Hudson, WI 54016, U.S.A.

REPRESENTATIVE ESTABLISHED IN COMMUNITY: Profitable Farming Company

Middle Barlington, Roborough

Winkleigh, Devon, EX19 8AG

ENGLAND

The person above certifies and declares that:

VIRTUAL MACHINE: Equipment mounted on a farm press and for the application of innoculants onto forage crops.

MODEL: 795BBHD-21-INST (Imp&Metric)

BRAND: Harvest Tec

SERIAL NUMBER:

This application preservatives for hay Harvest Tec system meets the Directive 2006/42/EC of the European Parliment and

the Council of 17 May 2006 and other applicable European Directives including Directive 2004/108/EC on the

Electromagnetic compatability.

The application of preservatives for hay Harvest Tec system will be turned on after being installed on a farm press has been

declard in conformity with the Machinery Directive.

Person in the community authorized to provide information on the partly completed machinery and making this statement:

Richard Snell, President, Profitable Farming Company

Signed on May 21, 2011: Middle Barlington, Roborough

Winkleigh, Devon, EX19 8AG

ENGLAND

3

Table of Contents

Harvest Tec Model 795BBHD Installation

Introduction

4

Installation of Applicator

5-20

Installation of Tank

5-6

Installation of Pump Plate

6

Installation of Drain/Fill Line

7

Installation of Spray Shield

8

Wind Guard Installation

9

Mounting Solenoids and Hose Routing

10

Main Wire Harness and Baler Interface Harness Routing

11

Installation of Star Wheels

12

Installation End of Bale Sensor

13

Tractor Setup

14

Display Installations

15-19

Harvest Tec Display

15

Tablet Display

15

Baler Display

16-19

Wiring Diagram

20

Pin Outs

21-23

Parts Breakdown

24-34

Tank, Saddle and Saddle Legs

24

Pump Manifold

25

Star Wheel Moisture Sensor

26

Control Boxes and Wiring Harnesses

27

Solenoid Package

28

Hose and Drain / Fill Line

29

Optional iPad Mini Mounting Kit

30

Optional iPad Display Kit

31

Optional Harvest Tec Display Kit

32

4636C Install Kit

33

Wind Guard Assembly

34

Rear Light Camera Bracket

34

Warranty Statement

35

4

Introduction

Thank you for purchasing the 795BBHD Hay Preservative Applicator System. This applicator system has been

designed to plug directly into the baler’s ISOBUS and display on the New Holland Intelliview 3 or Intelliview 4,

Case Pro 300 or Pro 700. As well as the option of operation through an Apple iPad or Android Tablet (not

included) using the Precision Baling App. Found in iTunes store or Google Play Stores for free. The

Preservative Applicator System offers these advantages:

1. Operation coordinated with baler operation

2. Less cab clutter providing better visibility

3. Ease of use with all information on one screen

4. Records kept together

5. The system is ready for future updates

The 795BBHD Hay Preservative Applicator System is designed to apply buffered propionic acid to the forage

crop as it is baled. The 795BBHD Applicator will adjust the rate of application based on moisture and tonnage

of the crop being harvested. This manual will take you through the steps of installing the applicator. Please

read this manual carefully to learn how to install the equipment correctly. Failure to do this can result in

personal injury or equipment malfunction. If you are unsure about installing the system after consulting this

manual, contact your local authorized dealership for additional assistance or look for the contact information on

the back cover of this manual. If you are in need of parts for the system, please view the Parts Breakdown

toward the back of this manual and contact your local authorized dealer to order the parts. This applicator is

designed to apply Crop Saver and Thirty Plus buffered propionic acid.

Right and Left sides are determined by facing in the direction of forward travel.

*Made for iPad® running the current iOS operating system

*iPad is a trademark of Apple Inc., registered in the U.S. and other countries.

*Hay App version must be at least 2.7.1 (or higher) to operate with the iPad Integration Module

System Requirements

CNH Baler Monitor must have version 4.2.0 or higher

*Made for Harvest Tec Display, Baler Integration, or Tablet*

For best performance ensure all displays are running the latest operating system.

Tools Needed:

- Standard wrench set - Electric drill and bits - Side cutter

- Crescent wrench - Standard screwdriver - Standard nut driver set

- Standard socket set - Hammer - Metal cutting tools

- Hose cutter - Center punch

5

Installation of Applicator

Installation of Tank

1. Install the two saddle legs (001-6707MHD1)

on to the rear of the bale support bracket.

Locate the pre-drilled holes and hardware

from parts bag 20 to mount the legs as

shown (right). Do not fully tighten until cross

beam is installed in next step.

2. Locate the cross beam (001-6707HD2) and

mount between the two tank legs (001-

6707HD1) using the pre-drilled holes on

each leg. Using the hardware in parts bag

20 secure the beam. The tank legs can now

be fully tightened.

3. Position the tank assembly (030-9218) and tank

straps (001-6707P). *Do not tighten tank straps

prior to installing the Rear Light Camera

Bracket in the next step.

001-6707MHD1

001-6707MHD2

001-6707PMZ

6

Installation of Tank (continued)

4. Rear Light Camera Brackets Installation

There is now an optional rear light extension bracket available for the

NH330+ & NH340+ and LB334XL & 434XL baler models. To reposition the

lights, camera, and beacon light to the back of the preservative tank.

Install the camera/light bracket (001-6707PM) as shown on the right by

lining up two holes in the arms of the bracket with the holes on the

tank straps. Using the supplied elevator bolts install the bolt with the

head on the tank side with threads pointing upward.

Install the camera mounting brackets (001-6707PMZ) to the camera

light bracket as shown on right. Move the lights and camera as

needed using the light extension harness

(006-7303LTX).

Note:

The straps will need to be loosened to allow room for placement of the bolts. Retighten after bolts are installed.

Installation of Pump Plate and Hand Rail

1. Attach handrail (001-6707HR) to tank with two 3/8” x 3/4” flange bolts.

2. Locate pump control (006-7671LS) and attached to pump plate with #10 x 3/4" flat head machine

screws. Choose fittings and install them into valve and pump discharge.

3. Attach pump plate holder (001-4648XB) to tank and just below handrail with two 3/8” x 3/4" flange bolts.

4. Attach pump plate to the pump holder with 3/8” hardware.

5. Connect 1/2" hose between elbow fitting on bottom of tank and valve on pump plate. Secure with

supplied hose clamps.

The Pump Controller and pump heads must be pointing down. Failure to mount the pump plate

assembly in this specified direction will void all warranty of the Pump Controller and pumps

001-6707PM

001-6707PMZ

Pump Assembly

PMP-7636P

Handrail

006-6707HR

7

Installation of the Drain & Fill Line

1. Thread 3/4” elbow fitting into end of tank.

2. Run hose from the elbow down the frame to the bottom of the baler.

3. Drill 1/4” (7mm) holes to accept the valve holder bracket and use 5/16” x 1” self-tapping screws.

4. Connect valve assembly to other end of hose. Place hose clamps on both ends.

5. Secure hose to frame using cable locks.

8

Installation of Install Kit 4636C

1. Locate the baler cross member directly above the rotor (below point A).

2. Locate the four pre-drilled holes on the cross member (point B).

3. Install spray shield holder (001-4435NC) to baler using three 5/16” x 1” bolts, lock washers, hex nuts.

4. Install the spray shield (001-4435NSX) to the the shield holder (001-4435NC) and secure with supplied

lynch pins.

A

B

001-4435NC

001-4435NSX

9

Wind Guard Installation

3x4 Baler

Step 1: Locate the ledge near the spray shield (1) and with 001-

6707MA in hand, mark out drill locations for the two slots of the

6707MA bracket. Bracket should be as centered about the spray

shield. If you’re confident with drill locations, drill the two holes and

move to step 2. Also note the factory drilled holes on the tongue of

the baler (2), locate part 001-6707MC and ensure holes align on both

sides.

Step 2: Assemble the wind guard (030-6707WG4). Start by locating

all the materials listed above. Using the 1’’x 1/4’’ bolts and washers

place the guard material (001-6707GM4) on the top bracket. Guard

material should now be held in place with only the bolts. Locate part

(001-6707MB) and place over protruding bolts, secure with flat

washers and nuts. Note: Ensure the rubber guard material is placed

on the top side of the of the 6707MA bracket.

Step 3: Again, using the same hardware from step 2 fasten the guard

material to the bottom bracket (001-6707MC) utilizing the remaining

001-6707MB backing bracket to clamp down the material.

Step 4: Bring assembled wind guard to the baler, it is

recommended that you get another person to assist here.

Start by securing the top bracket to the ledge where holes

were previously drilled. Secure with 5/16 x 1’’ hardware. Now

locate the 5/16 x 1.5’’ bolts. Use the bolts, flat washers, and

nuts to secure the bottom bracket to the baler factory drilled

holes. Refer to finished install side view shown on the right.

Note: If installed correctly, the wind guard should not make

contact with the fly wheel or center feed roll when the pick-up

head is fully lifted.

1

2

10

Mounting Solenoids and Hose Routing to Spray Shield

A. Once spray shield is mounted, ensure solenoids 002-2203F are mounted using the solenoid mount plate

001-4648DSH as closely as possible (max distance 3ft) to the spray shield. This will ensure the most precise

application of the preservative.

B. Once solenoids are mounted, streamline solenoid harness 006-3650-S1 along baler back to connection on

main baler harness 006-765B2. Solenoid with white dot attaches to SOL 1 and Solenoid with blue dot attaches

to SOL 2. Connect harnesses and ensure they are secure.

C. Route hoses along the path or similar inside of the baler, as shown in picture above. Keep hoses away from

moving parts and hydraulic hoses. When all connections are made to the tank, solenoids, and spray shield

secure with existing cable clamps or use cable ties.

D. Connect hoses from spray shield to solenoids. Note: Make sure solenoid with white dot attaches to spray

shield with white dot. Follow same procedure for blue dots.

Tip Connections

Dot color

Tip

Hose color

Position on 765B2

wire

White Dot

8004 or 11004

White

Sol 1

Blue Dot

8008 or 11008

Blue tracer

Sol 2

Solenoids

002-2203F

Solenoid Harness

006-3650-S1

Solenoid Mount

001-4648DSH

11

Installation and Routing Wire Harnesses and Baler Interface Harness

Route harnesses along inside of the

baler (left). Keep harnesses away from

moving parts and hydraulic hoses.

Secure with existing cable clamps or use

cable ties. When all connections are

made to the DCP secure wires.

Locate and remove the Active

Terminator of baler (below). Attach Baler

Interface Harness (006-6650VA) to that

location on baler.

Reconnect Active Terminator to open

port of that same harness (006-6650VA)

12

Installation of Star Wheel Moisture Sensors – 700BBHD

1. Locate the two star wheel moisture sensors (030-4642U and 030-4642UE) and star wheel

reinforcement brackets (001-4644BBHD) show on the right and parts bag (E)

2. The two pre-drilled mounting holes for the star wheels are located past the knotters on the

side of the top support bar running the length of the bale chute (Figure 1).

3. Position the star wheel mounting holes and mark the width of the star wheel 4” (112mm).

As well as the depth of the star wheel of 2” (50mm). This piece will need to be removed

from the baler bracket in order for star wheel to fit flush with baler bracket (Figure 2). After

cutting touch up with paint to prevent rusting.

4. Mount star wheel with two position plug on right side of baler when looking at the back. Mount star wheel

with six position plug to left side or ladder side of baler. Use hardware from parts bag (E) to mount

5. Position reinforcement brackets (001-4644BHD) around the star wheel. Shown mounted in Figure 3.

Repeat mounting the star wheel and installation of the reinforcement bracket on the right side of baler.

Used suppled 3/8” x 3/4” Carriage bolts and flange nuts to secure

6. Attach harness (006-7307EM2) wires to star wheels and route to (IPM) module and connect to the square

plug on it.

Figure 3

001-4644BBHD

Figure 2

Figure 1

13

Installation of End of Bale Sensor

The end of bale sensor determines the position of the needles on the baler.

When the needles cycle the sensor communicates this information to the

ISO Communication Module (ICM). This information is used for job records

and will be used by the optional Bale Identification system.

Mount the end of bale sensor bracket (001-4648NA and 001-4648NB) as shown on the back right of the baler

(opposite of the ladder). This bracket will clamp to the diagonal support using the backing plate and supplied

hardware (5/16” x 1 ½” hex bolt with flat washer, lock washer, and nut). There is no exact placement, the

sensor just needs to see the needle arm when in the home position. Adjust sensor in or out so that it is about

¼” away from the needle arm and tighten both nuts. Be sure it is not making contact, causing damage, or not

too far away from the needle arm, preventing it from reading.

Run the sensor cable (006-7401) and extension (006-7401BBEXT) up to main harness (006-765B2) and

attach to EOB plug.

14

Tractor Setup

The general tractor setup of the 700 Series applicator can be seen above. The main harness of interest is the

tractor power/communication harness (006-765IC). This harness will connect at the tractor battery, to the ISO

Communication Module (ICM) mounted in the cab, a keyed power connection point, and connect at the hitch

area to the baler power/communication harness (006-765B2). View below to see highlighted installation

instruction:

12V Battery Connection

ISO Communication Module

Key Power Connection

Harness Connection to Baler

The 12V battery connection must be at the tractor battery. Connection to

alternative locations such as an accessory port can cause problems with

applicator system.

*MUST BE CONNECTED DIRECT TO TRACTOR BATTERY TERMINALS*

The ISO communication module is to be mounted inside the cab. Other

mounting locations can lead to issues with weathering and operation.

Once installed and the system is powered, a green light will turn on with

the ICM module.

Ensure a solid keyed connection is found inside the cab and wired into.

Poor keyed power connection can result in applicator system issues.

The tractor harness connects at the hitch to baler power/communication

harness (006-765B2). This will allow the system components to

communicate with one another. Ensure connections are debris and

corrosion free.

15

Display Options

Optional Harvest Tec Display

Optional Tablet Display

The iOS or Android Tablet displays offer the ability to communicate with the 700 series applicator system via

hard-wired connection to the ISO Communication Module (ICM). Through the free Precision Baling App, the

operator can set real time baling parameters to ensure the most precise application to every bale. This

provides a multi-use option while utilizing the improved app to select objects, enter data, and easily switch

through operational screens. The Tablet Display offers easy integration by connecting a charging cable to the

USB port on the ICM module. Once connected the Harvest Tec applicator will display upon opening the app

and powering up the applicator system. Tablets can be used in addition to integrated baler VT display.

*Made for iPad®

Required to be running the most current operating system or one version previous.

*iPad is a trademark of Apple Inc., registered in the U.S. and other countries.

The 700 series Harvest Tec Display will allow you to set your real time baling parameters to ensure the most

precise application to every bale. This is done by utilizing the improved touch technology to select objects,

enter data, and swipe through operational screens.

The Harvest Tec Display offers easy integration by connecting to the additional CAN plug on the 006-765IC

harness. Once, connected the Harvest Tec display will power up with applicator system.

Note: The Harvest Tec Display must be used as a standalone display, the baler cannot run both

integrated and on the Harvest Tec Display. Must be one or the other. Removal of the 006-765VA or

integration harness is required when equipped.

Precision Baling App

16

Optional Baler VT Integration

Baler Display Integration

The ISOBUS Monitor utilizes touch screen options to make selections. Selections are made by finding the

desired selection and pressing the touch screen icon. All buttons are labeled and color coded.

The 700 series integration to the Baler VT allows for the ability to set your real time baling though the baler

VT and monitor both baler settings and Harvest Tec system parameters on one screen to ensure the most

precise application to every bale.

The 700 series offers easy integration by connecting to the additional CAN plug on the 006-765B2 harness.

Once connected the Harvest Tec system will display with power up of the baler and applicator system.

17

Follow the steps below to setup the integration of the 700 Series into the Pro 1200 Series Monitor.

1. Select the baler Setup tab in the top right corner of the baler run screen.

2. Open the Diagnostics tab by pressing the (stethoscope icon) and select the System Information tab.

3. On the System Information page press and hold the first blank square box under the down arrow on the right side of

the screen for 10 Seconds.

18

700BBHD Integration Instructions (continued)

4. After 10 seconds the first screen below will appear prompting you for a code. Press the ‘0’ and enter the Code 1379

when the numbers appear.

The screen below will appear alerting you ‘Dealer Mode Activated’. Press OK and go back to the balers home

screen.

5. Select the baler Setup tab in the top right corner of the baler run screen. Then press Machine Configuration from the

baler setup page (wench icon at top).

19

700BBHD Integration Instructions (continued)

6. Select the Moisture Sensor line on the Machine Configuration screen. On the next screen that appears select DCP

from the drop down

The moisture sensor selection will now read DCP on the Machine Configuration page.

The current bale moisture content will now display above

the baler next to the water droplet and the previous bale

moisture will display next to the bale in above the are

above the bale chute (below).

Use the (+) signs to add any other Harvest Tec Options

that you would like to have show on your baler run

screen.

Refer to the operation manual for the

700 Series Large Square Baler

Models to view the operation details.

Previous Bale Moisture

Current Bale Moisture

20

Wiring Diagram – 700 Series

1. Connect the power harness (006-765IC) to the tractor battery (12 volt) using the red wire with fuse to the positive

side and the black wire to the negative.

A. The power harness must be connected to the battery!

CONTACT HARVEST TEC BEFORE MODIFICATIONS.

*The unit will draw more amps than convenience outlets can handle. Any modifications of the power

harness will void systems warranty*

B. This unit will not function on positive ground tractors.

C. If the unit loses power while operating it will not keep track of accumulated pounds of product

used.

2. The power harness on the tractor (006-765IC) will run from the tractor battery to the hitch. The power harness on

the baler (006-765B2) will connect to the tractor power harness (006-765IC) at the hitch.

3. Connect the keyed power wire (006-765CPH) to a keyed power source on the tractor.

The keyed power wire must connect to a keyed source or the unit will not power up correctly.

4. Attached the ISO Communication Module (006-7671) to the tractor power harness (006-765IC).

5. Attach the End of Bale (EOB) connection on baler harness (006-765B2) to the EOB Sensor (006-7400).

6. Attach the Flowmeter (006-4724A) to ISO Pump Module connection on pump plate assembly.

7. Attach the rubber molded connector on pump plate to the Pump (007-4120DE).

8. Attach star wheel (030-4642 U/UE) connection to ISO Pump Module on pump plate assembly.

System Wiring Diagram

Hay Indicators

006-7502(E / R)

Solenoids

002-2203F

Flow Meter

006-4724A

ISO Communication Module (ICM)

030-6673

Power Harness on Tractor

006-765IC

700 ISO Pump Module

006-7671LS

Power Harness on Tractor

006-765B2

End of Bale Sensor

006-7400

Moisture Harness

006-7303EM2

Key Power Harness

006-765CPH

Optional Harvest Tec

Display Harness

006-765GH

Baler Integration Harness

006-765VA

Active Terminator from Baler

Optional

Hay Indicator Harness

006-7503H

Solenoid Harness

006-3650-S1

Star Wheels

030-4642 (U/UE)

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Harvest TEC 795BBHD Installation guide

Harvest TEC 795BBHD Installation guide

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