Intermetro PBH3060L Assembly Instructions

Brand: Intermetro

Model: PBH3060L

Type: Assembly Instructions

InterMetro Industries Corporation

North Washington Street

Wilkes-Barre, PA 18705

(717) 825-2741

Revision C

ORK ENCH

YSTEM

Assembly Instructions

L01-194 9/2008

OVERHEAD LIGHTGRID ACCESSORIES

FLAT

WASHERS

BLACK EDGE

#10 X 1 3/4"

PAN HEAD SCREW

#10 STAR WASHER -

MAKE SURE IT DIGS

INTO SURFACE!

KEP NUT

1. Drill 3/16" dia. hole through benchtop

near one of the rear corners.

2. Assemble grounding wire as shown.

3. To ensure ESD properties, tighten nut

securely and connect other end of bench

grounding wire to facility ground.

Due to normal shrinkage and expansion

of laminates, it may be necessary to

retighten this connection. Periodically

check for continuity to ground.

NOTE: Benchtop is conductive only if

its edge banding is black.

First attach Light Supports

to rear Posts on plastic

sleeves positioned at the

top grooves. Then attach

Light to Supports as shown

above by assembling the

clamps around the

Supports, with the bolt

dropping down through the

middle of the Support.

Secure and tighten with

threaded plastic Knob as

shown.

ESD BENCHTOP

GROUNDING

INSTRUCTIONS

BULBS NOT

INCLUDED

GROUNDING

WIRE

PBL3060L

PBL3060LP

PBL3072L

PBL3072LP

PBL3060C

PBL3060CP

PBL3072C

PBL3072CP

PBH3060L

PBH3060LP

PBH3072L

PBH3072LP

PBH3060C

PBH3060CP

PBH3072C

PBH3072CP

Low Profile

Low Profile with Power

Low Profile

Low Profile with Power

Low Profile

Low Profile with Power

Low Profile

Low Profile with Power

High Profile

High Profile with Power

High Profile

High Profile with Power

High Profile

High Profile with Power

High Profile

High Profile with Power

MODEL NO. DESCRIPTION

Attach Bin Holders by first sliding top corner tabs up behind a horizontal Grid

rod, then press Bin Holder against the Grid and slide down until the Bottom

corner tabs are behind the next horizontal Grid rod down.

MONITOR SHELF

(END VIEW)

MONITOR SHELF

GRID SHELF

(END VIEW)

GRID

(END VIEW)

FRONT

CATALOG/FILE HOLDER

(END VIEW)

HANGING FILE HOLDER

(END VIEW)

CATALOG/FILE

HOLDER

11" BIN

HOLDER

22" BIN

HOLDER

SUPPORT

BRACE (2)

GRID

ACCESSORIES

TILT-ADJUSTING

SCREW - USE

HEX WRENCH

USE TWO

TIE WRAPS

TO SECURE

CORD TO

POST

I. EXPLODED VIEW - PARTS AND ACCESSORIES GUIDE

GRID ACCESSORIES

Front Post

Rear Post (slotted) - Low Profile

Rear Post (slotted) - High Profile

Plastic Split-Sleeves

Footrest Frame

Top Frame

Adjustable Foot Assembly

Bench Top

Top Brace (Rear Stringer)

Power Strip with Brackets

Ledge (60" long only)

Aluminum Split-Sleeves

High

Profile

Workbench

High Profile

Workbench

with Power

Low

Profile

Workbench

Low Profile

Workbench

with Power

10.

11.

12.

KEY

PBA-LA60

PBA-1260CQ

PBA-BBCQ

PBA-SD6D

PBA-AD6D

PBA-SD12D

PBA-AD12D

PBA-GPCQ

PBA-MS

PBA-CHD

PBA-GSD

PBA-1BH

PBA-2BH

PBA-PFH

PBA-60PQ

KEY MODEL # DESCRIPTION

DESCRIPTION

QUANTITY

MAIN COMPONENTS

AVAILABLE ACCESSORIES

Light Fixture

Cantilever Shelf

Bin Rail

6" Starter Drawer*

6" Add-on Drawer*

12" Starter Drawer*

12" Add-on Drawer*

Grid Panel

Monitor Shelf

Catalog/File Holder

Grid Shelf

11" Bin Holder

22" Bin Holder

Hanging File Folder

Power Strip

*Note:For Drawer with Lock, add 'L' to end of Model Number.

WEIGHT CAPACITIES

ELECTRICAL

SPECIFICATIONS

Work Surfaces -

PBA-1260CQ Cantilever Shelf -

PBA-GSD Grid Shelf -

PBA-MS Monitor Shelf -

Maximum Load on Grid -

1000 lbs. (453 kg) evenly distributed

weight

100 lbs. (45 kg) evenly distributed

weight

50 lbs. (23 kg) evenly distributed

weight

50 lbs. (23 kg) evenly distributed

weight

250 lbs. (113 kg) total

Light (PBA-LA60)

Power Strip (PBA-60PQ)

-ULListed.

- Accepts two 48" (122 cm) 32W

fluorescent bulbs (not included)

- Light Level: 70 foot candles (752 lux)

when measured at a distance of 39" (99

cm) from light to work surface in a

parallel position utilizing two 48"

(122 cm) 32W cool white

fluorescent bulbs.

- 7 ft. cord

- 6 outlets

- 115V, 15A, 60 Hz continuous service

- Includes illuminated ON/OFF switch

- Protected by 15A circuit breaker

- 9 ft. cord

37"

36"

35"

34"

33"

32"

31"

Do Not

Use

Bottom

Groove

LEVELING FOOT PAD

37"

36"

35"

34"

33"

32"

31"

Do Not

Use

Bottom

Groove

II. BASIC WORKBENCH ASSEMBLY

Locate the 2 front (unslotted) and 2 rear (slotted) Posts and the Footrest Frame. First lay carpet or

similar material down on floor to protect finish. Attach plastic sleeves at the first or second groove near

the bottom of each Post. Assemble the 4 Posts and the Footrest Frame as shown above, with the unit

on its back, by sliding the Posts up into the collars on the Footrest Frame.

Note that the Footrest can be attached either as

shown above or with the long footrest tube closer to the back of the bench. Put 4 Adjustable Foot

Assemblies together as shown above and install in the bottom ends of the 4 Posts. Set the bench

upright and seat the Footrest Frame collars firmly down onto the plastic sleeves, using a hammer and

block of wood or rubber mallet (to protect finish).

Should you ever desire to readjust bench height, carefully lay Workbench down on its back , grip foot

posts firmly with vice-grip pliers, then tap against pliers with hammer or mallet until Foot Assembly

comes back out of Post. Then move split sleeves to different groove locations and proceed as above.

Rotate Rear Posts care-

fully so the slots are facing exactly front and rear.

END VIEW

FOOTREST FRAME

H-FRAME IN PLACE

FRONT POST

Set ALUMINUM

Split Sleeves on

TOP Groove

on front Post

Set

Sleeves on

the same

Groove

as on the

Front Posts

ALUMINUM

Split

FRONT OF

TOP FRAME

ROUND HOLES

KEYHOLE- SHAPED HOLES

ROUND HOLES

REAR

KEYHOLES

SHOULDER RIVETS

Set

Plastic

Split

Sleeves

first or

second

Groove

REAR POST - NOTE SLOTS FACING UP.

NOTE BLACK RIMS AT

BOTTOMS OF BLUE POSTS

BACK DOWN

HIGH PROFILE

LOW PROFILE

Set Benchtop in place on

the Top Frame and

ensure that it is centered

left-to-right and all the

way back against the

Rear Posts. Attach it

with the screws provided

as shown.

SMALLER

END

TOWARD

TOP

SMALL SPLIT SLEEVE

JAM NUT

FOOT PAD

LEVELING FOOT PAD

ADJUSTABLE FEET

To attach components: Begin by snapping a 2-piece plastic

sleeve together around each post at the groove indicated in

the instructions that follow. Be sure the smaller end of the

sleeve (and the ridge inside the sleeve) is toward the top of

the post. Note: for attaching the top frame, use the aluminum

split sleeves provided.

OPTION: ATTACH DRAWER ASSEMBLY

Attach Starter Drawer Assembly

as shown at left. First insert the

two straight pins on the back of the

drawer assembly into two ROUND

HOLES in the back of the top

frame (under the benchtop). Note

that drawer can be attached under

the top at several positions left-to-

right. Next, insert the shoulder

rivets on the top front of the

drawer assembly into two

KEYHOLES in the front of the top

frame. Be sure the rivets drop

down into the narrow parts of the

key holes and lock in place.

Optional Add-on Drawer attaches

to sides of Starter Drawer

Assembly with screws as shown

below.

HIGH PROFILE ONLY

TOP BRACE

High Profile only - attach Top Brace on

plastic sleeves set on the third groove

down from the top of each Rear Post.

4. After

Workbench

is upright in

desired

location,

rotate Foot

Pad for fine

adjustment,

then tighten

jam nut.

1. Thread jam nuts

half way onto the 4

Foot Pads as

shown, then screw

leveling feet into

foot posts - tighten jam nuts later.

2. Choose the approximate bench height you want and place the

small split sleeves on the appropriate grooves on the 4 Foot Posts

as shown at right (same groove on all 4).

3. Insert the completed Foot Assemblies into the bottom ends of the

blue bench posts.

Snap on

"C" Rings.

After placing the aluminum split sleeves on

the posts as shown, attach the top frame. Be

sure to orient the top frame correctly

Seat the frame firmly using a

hammer with a block of wood to protect the

finish. Then secure in place by tapping the

"C" rings into place.

so that

the front member that is welded directly to

the collars is positioned toward the front of

the bench.

To Front

III. GRID AND ACCESSORIES

TOP GRID SUPPORT BRACKET

BENCHTOP

BACK OF

TOP

FRAME

GRID

Drive screw (with

washer) through

Bracket, through

center hole on back of

Top Frame.

Snap QuikSlot Clips into the slots on the

backs of the Rear Posts as shown at left.

Hang Grid on QuikSlot Clips, then secure

to the Top Brace and the back of the Top

Frame as shown at right.

FOR SAFETY'S SAKE, BE

SURE TO CORRECTLY

INSTALL THE TOP AND

BOTTOM BRACKETS

Hang the bottom

bracket over the

bottom of the grid

at the center.

BIN BAR

OUTLET BAR

Attach Shelf to

Brackets through

the double wires.

CANTILEVER SHELF

CANTILEVER SHELF (END VIEW)

To attach cantilever shelf

brackets, follow the 3 steps

above, first hooking the top tab

of each shelf bracket into the

appropriate slot in the Rear Post,

and then swinging the other tabs

into the slots below. Be sure to

seat the shelf bracket firmly into

place - tap down lightly with a

rubber mallet or hammer and

wood block next to the Post if

necessary. Then position wire

shelf on top of brackets,

centered left-to-right. Attach

through the double wires to

brackets with screws as shown

above.

ADJUSTABLE

SHELF BRACKET

SLOTTED REAR POST

LEDGE

To install the ledge,

remove the backer

from the mounting

tape on the bottom

and apply to rear

edge of top as shown

at left. If you have a

72" top, center the

ledge left to right.

LEDGE

qwikSlot

Clip

OUTLET BAR

END VIEW

First attach 2 brackets

to rear posts as shown...

First attach 2

brackets to

rear posts

as shown...

...then attach Outlet Bar

between brackets with

screws provided.

...then attach Bin Bar

to brackets with screws

provided.

BIN

BAR

END

VIEW

Rotate Tab Up

to Lock in place.

Install qwikSLOT

clipsinthe4th&

5th slots below

the top brace.

Install qwikSLOT

clipsinthe6th&

7th slots above

the top frame.

Hang grid on 2nd hori-

zontal wire from the top

and the 3rd horizontal

wire from the bottom.

Intermetro PBH3060L Assembly Instructions

Intermetro PBH3060L Assembly Instructions

Intermetro PBH3060L Assembly Instructions

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