Kubota M7040 Workshop Manual

Category
Tractor
Type
Workshop Manual

This manual is also suitable for

M6040,M7040
NARROW
(SUPPLEMENT)
WORKSHOP MANUAL
TRACTOR
KiSC issued 07, 2012 A
TO THE READER
In this workshop manual, the primary more functions and changes of M6040 and M7040Narrow
tractor from M6040 and M7040 tractor are given.
As for the items which are not given in this workshop manual, refer to M6040 and M7040 workshop
manual (Code No. 9Y121-01430).
Information
This section primarily contains information below.
Safety First
Safety Decal
Specifications
Dimensions
General
This section primarily contains information below.
Engine Identification
Model Identification
General Precautions
Maintenance Check List
Check and Maintenance
Special Tools
Mechanism
This section contains information on the structure and the function of the unit. Before you continue
with the subsequent sections, make sure that you read this section.
Refer to the latest version of Workshop Manual (Code No. 9Y021-01870 / 9Y021-18200) for the
diesel engine / tractor mechanism that this workshop manual does not include.
Servicing
This section primarily contains information below.
Troubleshooting
Servicing Specifications
Tightening Torques
Checking, Disassembling and Servicing
All illustrations, photographs and specifications contained in this manual are of the newest
information available at the time of publication.
KUBOTA reserves the right to change all information at any time without notice.
Since this manual includes many models, information or illustrations and photographs can show
more than one model.
December, 2008
© KUBOTA Corporation 2008
KiSC issued 07, 2012 A
NI INFORMATION
KiSC issued 07, 2012 A
CONTENTS
1. SAFETY FIRST ............................................................................................................................NI-1
2. SAFETY DECALS ........................................................................................................................NI-4
3. SPECIFICATIONS......................................................................................................................NI-10
4. TRAVELING SPEEDS................................................................................................................NI-12
5. DIMENSIONS .............................................................................................................................NI-13
INFORMATION
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-1
1. SAFETY FIRST
WSM000001INI0001US1
BEFORE YOU START SERVICE
Read all instructions and safety instructions in this
manual and on your machine safety decals.
Clean the work area and machine.
Park the machine on a stable and level ground, and
set the parking brake.
Lower the implement to the ground.
Stop the engine, then remove the key.
Disconnect the battery negative cable.
Hang a "DO NOT OPERATE" tag in the operator
station.
WSM000001INI0010US1
START SAFELY
Do not do the procedures below when you start the
engine.
short across starter terminals
bypass the safety start switch
Do not alter or remove any part of machine safety
system.
Before you start the engine, make sure that all shift
levers are in neutral positions or in disengaged
positions.
Do not start the engine when you stay on the ground.
Start the engine only from operator's seat.
WSM000001INI0015US0
SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the
machine itself to warn of the possibility of personal injury. Read these instructions carefully.
It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury.
IMPORTANT
Indicates that equipment or property damage could result if instructions are not followed.
NOTE
Gives helpful information.
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-2
OPERATE SAFELY
Do not use the machine after you consume alcohol
or medication or when you are tired.
Put on applicable clothing and safety equipment.
Use applicable tools only. Do not use alternative
tools or parts.
When 2 or more persons do servicing, make sure
that you do it safely.
Do not operate below the machine that only a jack
holds. Always use a safety stand to hold the
machine.
Do not touch the hot parts or parts that turn when the
engine operates.
Do not remove the radiator cap when the engine
operates, or immediately after it stops. If not, hot
water can spout out from the radiator. Only remove
the radiator cap when it is at a sufficiently low
temperature to touch with bare hands. Slowly loosen
the cap to release the pressure before you remove it
fully.
Released fluid (fuel or hydraulic oil) under pressure
can cause damage to the skin and cause serious
injury. Release the pressure before you disconnect
hydraulic or fuel lines. Tighten all connections before
you apply the pressure.
Do not open a fuel system under high pressure.
The fluid under high pressure that stays in fuel lines
can cause serious injury. Do not disconnect or repair
the fuel lines, sensors, or any other components
between the fuel pump and injectors on engines with
a common rail fuel system under high pressure.
Put on an applicable ear protective device (earmuffs
or earplugs) to prevent injury against loud noises.
Be careful about electric shock. The engine
generates a high voltage of more than DC100 V in
the ECU and is applied to the injector.
WSM000001INI0012US1
PREVENT A FIRE
Fuel is very flammable and explosive under some
conditions. Do not smoke or let flames or sparks in
your work area.
To prevent sparks from an accidental short circuit,
always disconnect the battery negative cable first
and connect it last.
The battery gas can cause an explosion. Keep the
sparks and open flame away from the top of battery,
especially when you charge the battery.
Make sure that you do not spill fuel on the engine.
WSM000001INI0005US1
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-3
KEEP A GOOD AIRFLOW IN THE WORK AREA
If the engine is in operation, make sure that the area
has good airflow. Do not operate the engine in a
closed area. The exhaust gas contains poisonous
carbon monoxide.
WSM000001INI0006US1
DISCARD FLUIDS CORRECTLY
Do not discard fluids on the ground, down the drain,
into a stream, pond, or lake. Obey related
environmental protection regulations when you
discard oil, fuel, coolant, electrolyte and other
dangerous waste.
WSM000001INI0007US1
PREVENT ACID BURNS
Keep electrolyte away from your eyes, hands and
clothing. Sulfuric acid in battery electrolyte is
poisonous and it can burn your skin and clothing and
cause blindness. If you spill electrolyte on yourself,
clean yourself with water, and get medical aid
immediately.
WSM000001INI0008US1
PREPARE FOR EMERGENCIES
Keep a first aid kit and fire extinguisher ready at all
times.
Keep the emergency contact telephone numbers
near your telephone at all times.
WSM000001INI0009US1
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-4
2. SAFETY DECALS
The following safety decals (pictorial safety labels) are installed on the machine. If a decal becomes
damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list.
WSM000001INI0014US0
ROPS Model
9Y1210220INI0002US0
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-5
9Y1210220INI0003US0
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-6
9Y1210220INI0004US0
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-7
CABIN Model (M7040Narrow)
9Y1210220INI0005US0
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-8
9Y1210220INI0006US0
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-9
9Y1210220INI0007US0
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-10
3. SPECIFICATIONS
NOTE
*1 : Manufacture's estimate
*2 : At lower link end with links horizontal.
The company reserves the right to change the specifications without notice.
Model
M6040Narrow (ROPS Model) M7040Narrow (ROPS Model)
4WD
Engine
Model V3307DI-TE3
Type Vertical, water-cooled, 4-cycle direct injection diesel engine
Number of cylinders 4
Total displacement 3331 cm
3
(203 cu.in.)
Bore and stroke 94 × 120 mm (3.7 × 4.7 in.)
Rated speed 2600 min
-1
(rpm)
Net power
*1
46.2 kW (62.0 HP) 50.7 kW (68.0 HP)
PTO power
*1
41.0 kW (55.0 HP) 46.2 kW (62.0 HP)
Maximum torque
213 N·m (21.7 kgf·m, 157 lbf·ft) /
1500 to 1700 min
-1
(rpm)
232 N·m (23.7 kgf·m, 171 lbf·ft) /
1500 to 1700 min
-1
(rpm)
Battery capacity 12 V, RC : 160 min, CCA : 900 A
Fuel Diesel fuel No. 1 [below 10 °C (14 °F], Diesel fuel No. 2-D [above 10 °C (14 °F)]
Fuel tank capacity 60 L (15.9 U.S.gals, 13.2 Imp.gals)
Engine oil capacity 11 L (11.6 U.S.qts, 9.7 Imp.qts)
Coolant capacity 8 L (8.5 U.S.qts, 7.0 Imp.qts)
Dimensions
Overall length 3615 mm (142.3 in.)
Overall width (min. tread) 1400 mm (55.12 in.)
Overall height
Top of
steering
wheel
1470 mm (57.87 in.)
Wheel base 2050 mm (80.7 in.)
Tread
Front 1139, 1155 mm (44.84, 45.47 in.)
Rear 1060 to 1348 mm (41.74 to 53.07 in.)
Minimum ground clearance 370 mm (14.6 in.) (Drawbar bracket)
Weight 2255 kg (4971 lbs)
Traveling
system
Standard tire
size
Front 280/70R18
Rear 380/70R28
Clutch Multiple wet discs
Shuttle Hydraulic
Number of speed F15/R15
Steering Hydraulic power steering
Braking
system
Traveling Hydraulic wet discs mechanical
Differential
Front Bevel gears
Rear Bevel gears with differential lock
Hydraulic
system
Hydraulic control system Position, draft (top link sensing) and mix control
Pump capacity 61 L (16 U.S.gals, 13 Imp.gals) / min
3-point hitch SAE Category 1 (Category 2 link end)
Max. lifting
force
At lift points
*2
2300 kg (5071 lbs)
24 in. behind
lift points
*2
1800 kg (3968 lbs)
Remote hydraulic control Two remote valves (valve option)
System pressure 19.1 MPa (195 kgf/cm
2
, 2270.3 psi)
Traction system Swinging drawbar, adjustable in direction
PTO
Live PTO
(Indipendent)
Direction of
turning
Clockwise, viewed from tractor rear
PTO speed
6 spline : 540 min
-1
(rpm) / 2160 min
-1
(rpm) engine speed
6 spline : 540E min
-1
(rpm) / 1825 min
-1
(rpm) engine speed
Ground PTO
(for
M7040N-ITA
Model)
PTO speed
Shift type ground-live PTO
540 min
-1
(rpm) : 8.94 min
-1
(rpm) / one rotate of rear tire
540E min
-1
(rpm) : 10.56 min
-1
(rpm) / one rotate of rear tire
1000 min
-1
(rpm) : 14.47 min
-1
(rpm) / one rotate of rear tire
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-11
NOTE
*1 : Manufacture's estimate
*2 : At lower link end with links horizontal.
The company reserves the right to change the specifications without notice.
9Y1210220INI0008US0
Model
M7040Narrow (CABIN Model)
4WD
Engine
Model V3307DI-TE3
Type Vertical, water-cooled, 4-cycle direct injection diesel engine
Number of cylinders 4
Total displacement 3331 cm
3
(203 cu.in.)
Bore and stroke 94 × 120 mm (3.7 × 4.7 in.)
Rated speed 2600 min
-1
(rpm)
Net power
*1
50.7 kW (68.0 HP)
PTO power
*1
46.2 kW (62.0 HP)
Maximum torque 232 N·m (23.7 kgf·m, 171 lbf·ft) / 1500 to 1700 min
-1
(rpm)
Battery capacity 12 V, RC : 160 min, CCA : 900 A
Fuel Diesel fuel No. 1 [below 10 °C (14 °F], Diesel fuel No. 2-D [above 10 °C (14 °F)]
Fuel tank capacity 76 L (20.1 U.S.gals, 16.7 Imp.gals)
Engine oil capacity 11 L (11.6 U.S.qts, 9.7 Imp.qts)
Coolant capacity 8 L (8.5 U.S.qts, 7.0 Imp.qts)
Dimensions
Overall length 3620 mm (142.5 in.)
Overall width (min. tread) 1430 mm (56.30 in.)
Overall height
Top of
steering
wheel
2240 mm (88.19 in.)
Wheel base 2050 mm (80.7 in.)
Tread
Front 1139, 1155 mm (44.84, 45.47 in.)
Rear 1060 to 1348 mm (41.74 to 53.07 in.)
Minimum ground clearance 370 mm (14.6 in.) (Drawbar bracket)
Weight 2410 kg (5313 lbs)
Traveling
system
Standard tire
size
Front 280/70R18
Rear 380/70R28
Clutch Multiple wet discs
Shuttle Hydraulic
Number of speed F15/R15
Steering Hydraulic power steering
Braking
system
Traveling Hydraulic wet discs mechanical
Differential
Front Bevel gears
Rear Bevel gears with differential lock
Hydraulic
system
Hydraulic control system Position, draft (top link sensing) and mix control
Pump capacity 61 L (16 U.S.gals, 13 Imp.gals) / min
3-point hitch SAE Category 1 (Category 2 link end)
Max. lifting
force
At lift points
*2
2300 kg (5071 lbs)
24 in. behind
lift points
*2
1800 kg (3968 lbs)
Remote hydraulic control Two remote valves (3rd valve option)
System pressure 19.1 MPa (195 kgf/cm
2
, 2270.3 psi)
Traction system Swinging drawbar, adjustable in direction
PTO
Live PTO
(Indipendent)
Direction of
turning
Clockwise, viewed from tractor rear
PTO speed
6 spline : 540 min
-1
(rpm) / 2160 min
-1
(rpm) engine speed
6 spline : 540E min
-1
(rpm) / 1825 min
-1
(rpm) engine speed
Ground PTO
(for
M7040N-ITA
Model)
PTO speed
Shift type ground-live PTO
540 min
-1
(rpm) : 8.94 min
-1
(rpm) / one rotate of rear tire
540E min
-1
(rpm) : 10.56 min
-1
(rpm) / one rotate of rear tire
1000 min
-1
(rpm) : 14.47 min
-1
(rpm) / one rotate of rear tire
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-12
4. TRAVELING SPEEDS
(At rated engine rpm)
The company reserves the right to change the specifications without notice.
9Y1210220INI0009US0
Model
M6040Narrow / M7040Narrow
(ROPS / CABIN Model)
Tire size (Rear) 380/70R28
Shuttle shift
lever
Range gear
shift lever
Main gear
shift lever
km/h (mph)
Forward
CREEP
1 0.40 (0.25)
2 0.57 (0.35)
3 0.74 (0.46)
4 0.94 (0.58)
5 1.24 (0.77)
L
1 2.8 (1.7)
2 4.0 (2.5)
3 5.1 (3.2)
4 6.6 (4.1)
5 8.7 (5.4)
H
1 11.3 (7.02)
2 16.0 (9.9)
3 20.6 (12.8)
4 26.4 (16.4)
5 34.8 (21.6)
Reverse
CREEP
1 0.38 (0.24)
2 0.54 (0.34)
3 0.70 (0.43)
4 0.90 (0.56)
5 1.18 (0.733)
L
1 2.7 (1.7)
2 3.8 (2.4)
3 4.9 (3.0)
4 6.3 (3.9)
5 8.3 (5.2)
H
1 10.7 (6.65)
2 15.2 (9.44)
3 19.7 (12.2)
4 25.2 (15.7)
5 33.1 (20.6)
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-13
5. DIMENSIONS
ROPS Model
9Y1210220INI0010US0
KiSC issued 07, 2012 A
INFORMATION
M6040, M7040Narrow, WSM
NI-14
CABIN Model
9Y1210220INI0011US0
KiSC issued 07, 2012 A
NG GENERAL
KiSC issued 07, 2012 A
CONTENTS
1. TRACTOR IDENTIFICATION.....................................................................................................NG-1
[1] MODEL NAME AND SERIAL NUMBERS ............................................................................NG-1
(1) ROPS Model...................................................................................................................NG-1
(2) CABIN Model..................................................................................................................NG-2
[2] E3 ENGINE ..........................................................................................................................NG-3
2. GENERAL PRECAUTIONS........................................................................................................NG-4
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING ..................................NG-5
[1] WIRING ................................................................................................................................NG-5
[2] BATTERY .............................................................................................................................NG-7
[3] FUSE ....................................................................................................................................NG-7
[4] CONNECTOR ......................................................................................................................NG-7
[5] HANDLING OF CIRCUIT TESTER ......................................................................................NG-8
[6] COLOR OF WIRING ............................................................................................................NG-9
4. LUBRICANTS, FUEL AND COOLANT.....................................................................................NG-10
[1] ROPS MODEL....................................................................................................................NG-10
[2] CABIN MODEL ...................................................................................................................NG-11
[3] TYPE OF ENGINE OIL, FUEL AND TRANSMISSION OIL................................................NG-12
5. TIGHTENING TORQUES.........................................................................................................NG-13
[1] GENERAL USE SCREWS, BOLTS AND NUTS ................................................................NG-13
[2] STUD BOLTS .....................................................................................................................NG-13
[3] HYDRAULIC FITTINGS .....................................................................................................NG-14
(1) Hydraulic Hose Fittings.................................................................................................NG-14
(2) Hydraulic Pipe Cap Nuts ..............................................................................................NG-14
(3) Adaptors, Elbows and Others.......................................................................................NG-14
6. MAINTENANCE........................................................................................................................NG-15
7. CHECK AND MAINTENANCE .................................................................................................NG-17
[1] DAILY CHECK....................................................................................................................NG-17
[2] CHECK POINTS OF INITIAL 50 HOURS ..........................................................................NG-18
[3] CHECK POINTS OF EVERY 50 HOURS ..........................................................................NG-21
[4] CHECK POINTS OF EVERY 100 HOURS ........................................................................NG-22
[5] CHECK POINTS OF EVERY 200 HOURS ........................................................................NG-27
[6] CHECK POINTS OF EVERY 300 HOURS ........................................................................NG-31
[7] CHECK POINTS OF EVERY 400 HOURS ........................................................................NG-31
[8] CHECK POINTS OF EVERY 600 HOURS ........................................................................NG-32
[9] CHECK POINT OF EVERY 800 HOURS ...........................................................................NG-32
[10]CHECK POINT OF EVERY 1500 HOURS .........................................................................NG-32
[11]CHECK POINTS OF EVERY 3000 HOURS ......................................................................NG-33
[12]CHECK POINTS OF EVERY 1 YEAR................................................................................NG-33
[13]CHECK POINTS OF EVERY 2 YEARS
.................................
............................................NG-34
[14]OTHERS (SERVICE AS REQUIRED)................................................................................NG-37
8. SPECIAL TOOLS .....................................................................................................................NG-41
[1] SPECIAL TOOLS ...............................................................................................................NG-41
9. TIRES .......................................................................................................................................NG-42
[1] TIRE SIZE AND INFLATION PRESSURE .........................................................................NG-42
[2] TREAD ADJUSTMENT ......................................................................................................NG-42
(1) Front Wheels ................................................................................................................NG-43
(2) Rear Wheels.................................................................................................................NG-44
[3] WHEEL HUB ......................................................................................................................NG-44
[4] FENDER.............................................................................................................................NG-45
GENERAL
KiSC issued 07, 2012 A
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Kubota M7040 Workshop Manual

Category
Tractor
Type
Workshop Manual
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