Kubota M5040 Workshop Manual

Kubota
Brand
Kubota
Model
M5040
Category
Engine
Type
Workshop Manual

This manual is also suitable for

M5040,M6040,M7040
WORKSHOP MANUAL
TRACTOR
KiSC issued 06, 2008 A
TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with
information on the mechanism, service and maintenance of M5040, M6040 and M7040.
It is divided into three parts, “General”, “Mechanism” and “Servicing”.
Q General
Information on the tractor identification, the general precautions, maintenance check
list, check and maintenance and special tools are described.
Q Mechanism
Information on the construction and function are included. This part should be
understood before proceeding with troubleshooting, disassembling and servicing.
Refer to Diesel Engine / Tractor Mechanism Workshop Manual (Code No. 9Y021-
01874 / 9Y021-18201) for the one which has not been described to this workshop
manual.
Q Servicing
Information on the troubleshooting, servicing specification lists, tightening torque,
checking and adjusting, disassembling and assembling, and servicing which cover
procedures, precautions, factory specifications and allowable limits.
All information illustrations and specifications contained in this manual are based on
the latest product information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
Due to covering many models of this manual, information or picture being used, have
not been specified as one model.
May 2006
© KUBOTA Corporation 2006
KiSC issued 06, 2008 A
1
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
BEFORE SERVICING AND REPAIRING
• Read all instructions and safety instructions in this
manual and on your machine safety decals.
• Clean the work area and machine.
• Park the machine on a firm and level ground, and set
the parking brake.
• Lower the implement to the ground.
• Stop the engine, and remove the key.
• Disconnect the battery negative cable.
• Hang a “DO NOT OPERATE” tag in operator
station.
SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on
the machine itself to warn of the possibility of personal injury. Read these instructions carefully.
It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
Q IMPORTANT : Indicates that equipment or property damage could result if instructions are not
followed.
Q NOTE : Gives helpful information.
KiSC issued 06, 2008 A
2
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
SAFETY STARTING
• Do not start the engine by shorting across starter
terminals or bypassing the safety start switch.
• Do not alter or remove any part of machine safety
system.
• Before starting the engine, make sure that all shift
levers are in neutral positions or in disengaged
positions.
• Never start the engine while standing on ground.
Start the engine only from operator’s seat.
SAFETY WORKING
• Do not work on the machine while under the influence
of alcohol, medication, or other substances or while
fatigued.
• Wear close fitting clothing and safety equipment
appropriate to the job.
• Use tools appropriate to the work. Makeshift tools,
parts, and procedures are not recommended.
• When servicing is performed together by two or more
persons, take care to perform all work safely.
• Do not work under the machine that is supported
solely by a jack. Always support the machine by
safety stands.
• Do not touch the rotating or hot parts while the engine
is running.
• Never remove the radiator cap while the engine is
running, or immediately after stopping. Otherwise, hot
water will spout out from radiator. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to first stop to relieve
pressure before removing completely.
• Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury. Relieve
pressure before disconnecting hydraulic or fuel lines.
Tighten all connections before applying pressure.
AVOID FIRES
• Fuel is extremely flammable and explosive under
certain conditions. Do not smoke or allow flames or
sparks in your working area.
• To avoid sparks from an accidental short circuit,
always disconnect the battery negative cable first and
connect it last.
• Battery gas can explode. Keep sparks and open
flame away from the top of battery, especially when
charging the battery.
• Make sure that no fuel has been spilled on the engine.
KiSC issued 06, 2008 A
3
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
VENTILATE WORK AREA
• If the engine must be running to do some work, make
sure the area is well ventilated. Never run the engine
in a closed area. The exhaust gas contains poisonous
carbon monoxide.
PREVENT ACID BURNS
• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill
electrolyte on yourself, flush with water, and get
medical attention immediately.
DISPOSE OF FLUIDS PROPERLY
• Do not pour fluids into the ground, down a drain, or
into a stream, pond, or lake. Observe relevant
environmental protection regulations when disposing
of oil, fuel, coolant, electrolyte and other harmful
waste.
PREPARE FOR EMERGENCIES
• Keep a first aid kit and fire extinguisher handy at all
times.
• Keep emergency numbers for doctors, ambulance
service, hospital and fire department near your
telephone.
KiSC issued 06, 2008 A
4
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
The following safety decals are installed on the machine.
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in
the parts list.
Q ROPS Model
SAFETY DECALS
KiSC issued 06, 2008 A
5
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
KiSC issued 06, 2008 A
6
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
KiSC issued 06, 2008 A
7
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
KiSC issued 06, 2008 A
8
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
Q CABIN Model
KiSC issued 06, 2008 A
9
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
KiSC issued 06, 2008 A
10
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
KiSC issued 06, 2008 A
11
M5040, M6040, M7040, WSM
SAFETY INSTRUCTIONS
KiSC issued 06, 2008 A
12
M5040, M6040, M7040, WSM
SPECIFICATIONS
SPECIFICATIONS
[ROPS Model]
Note : *1 : Manufacture’s estimate
*2 : Cast iron discs available for wheels.
*3 : At lower link end with links horizontal.
The company reserves the right to change the specifications without notice.
W10281170
Model
M5040 M6040 M7040
2WD 4WD 2WD 4WD 2WD 4WD
Engine
Model V3007-DI-E2 V3307-DI-E2 V3307-DI-E2-1
Type Direct injection, liquid cooled 4 cylinder diesel
Number of cylinders 4
Total displacement 3053 cm
3
(186 cu.in.) 3331 cm
3
(203 cu.in.)
Bore and stroke 94 × 110 mm (3.7 × 4.3 in.) 94 × 120 mm (3.7 × 4.7 in.)
Rated speed 2600 min
−1
(rpm)
Net power
*1
37.6 kW (50.5 HP) 46.2 kW (62 HP) 50.7 kW (68 HP)
PTO power
*1
33.6 kW (45 HP) 41.0 kW (55 HP) 46.2 kW (62 HP)
Maximum torque
178.5 N·m (18.2 kgf·m,
131.7 lbf·ft) /
1300 to 1500 min
−1
(rpm)
213 N·m (21.7 kgf·m,
157.1 lbf·ft) /
1300 to 1500 min
−1
(rpm)
232 N·m (23.7 kgf·m,
171.1 lbf·ft) /
1300 to 1500 min
−1
(rpm)
Battery capacity 12 V, RC : 160 min, CCA : 900 A
Fuel Diesel fuel No. 1 [below −10 °C (14 °F], Diesel fuel No. 2-D [above −10 °C (14 °F)]
Fuel tank capacity 70 L (18.5 U.S.gals., 15.4 Imp.gals.)
Engine oil capacity 11 L (11.6 U.S.qts., 9.7 Imp.qts.)
Coolant capacity 8 L (8.5 U.S.qts., 7.0 Imp.qts.)
Dimensions
Overall length
3565 mm
(140 in.)
3445 mm
(136 in.)
3565 mm
(140 in.)
3445 mm
(136 in.)
3565 mm
(140 in.)
3445 mm
(136 in.)
Overall width (min. tread) 1860 mm (73 in.)
Overall height 2420 mm (95 in.) 2460 mm (97 in.) 2470 mm (97 in.)
Wheel base
2085 mm
(82 in.)
2050 mm
(81 in.)
2085 mm
(82 in.)
2050 mm
(81 in.)
2085 mm
(82 in.)
2050 mm
(81 in.)
Tread
Front
1420 to 1820
mm (55.9 to
71.7 in.)
1420, 1520
mm (55.9,
59.8 in.)
1420 to 1820
mm (55.9 to
71.7 in.)
1420, 1520
mm (55.9,
59.8 in.)
1420 to 1820
mm (55.9 to
71.7 in.)
1420, 1520
mm (55.9,
59.8 in.)
Rear
1320 to 1720 mm
(52.0 to 67.7 in.)
1420 to 1720 mm
(55.9 to 67.7 in.)
Minimum ground
clearance
370 mm (14.6 in.)
(Fuel tank stay)
390 mm (15.4 in.)
(Fuel tank stay)
415 mm (16.3 in.)
(Fuel tank stay)
Weight
2050 kg
(4519 lbs)
2120 kg
(4674 lbs)
2110 kg
(4652 lbs)
2170 kg
(4784 lbs)
2120 kg
(4674 lbs)
2180 kg
(4806 lbs)
Traveling
system
Standard
tire size
Front 6.5-16 9.5-24 7.5-16 9.5-24 7.5-16 9.5-24
Rear 14.9-28 16.9-28 16.9-30
*2
Clutch Dry, single plate / Multiple wet discs
Steering Hydraulic power steering
Braking system Multiple wet discs mechanical
Differential Bevel gears with differential lock (rear)
KiSC issued 06, 2008 A
13
M5040, M6040, M7040, WSM
SPECIFICATIONS
Note : *1 : Manufacture’s estimate
*2 : Cast iron discs available for wheels.
*3 : At lower link end with links horizontal.
The company reserves the right to change the specifications without notice.
W10309210
Model
M5040 M6040 M7040
2WD 4WD 2WD 4WD 2WD 4WD
Hydraulic
unit
Hydraulic control system Position, draft (top link sensing) and mix control
Pump capacity 41.6 L (11.0 U.S.gals., 9.2 Imp.gals.) / min.
3-point hitch SAE Category 1 and 2
Max.
lifting
force
At lift points
*3
1900 kg (4189 lbs)
At lower link end with links horizontal
24 in. behind
lift points
*3
1500 kg (3307 lbs)
Remote hydraulic control 1 standard with detent and selfcancelling (2nd and 3rd valve optinal)
System pressure 19.1 MPa (195 kgf/cm
2
, 2770.3 psi)
Traction system Swinging drawbar, adjustable in direction
PTO
Live PTO
(Indipen-
dent)
Direction of
turning
Clockwise, viewed from tractor rear
PTO speed 540 min
−1
(rpm) at 2160 min
−1
(rpm)
KiSC issued 06, 2008 A
14
M5040, M6040, M7040, WSM
SPECIFICATIONS
[CABIN Model]
Note : *1 : Manufacture’s estimate
*2 : Cast iron discs available for wheels.
*3 : At lower link end with links horizontal.
The company reserves the right to change the specifications without notice.
W10281170
Model
M5040 M6040 M7040
2WD 4WD 2WD 4WD 2WD 4WD
Engine
Model V3007-DI-E2 V3307-DI-E2 V3307-DI-E2-1
Type Direct injection, liquid cooled 4 cylinder diesel
Number of cylinders 4
Total displacement 3053 cm
3
(186 cu.in.) 3331 cm
3
(203 cu.in.)
Bore and stroke 94 × 110 mm (3.7 × 4.3 in.) 94 × 120 mm (3.7 × 4.7 in.)
Rated speed 2600 min
−1
(rpm)
Net power
*1
37.6 kW (50.5 HP) 46.2 kW (62 HP) 50.7 kW (68 HP)
PTO power
*1
33.6 kW (45 HP) 41.0 kW (55 HP) 46.2 kW (62 HP)
Maximum torque
178.5 N·m (18.2 kgf·m,
131.7 lbf·ft) /
1300 to 1500 min
−1
(rpm)
213 N·m (21.7 kgf·m,
157.1 lbf·ft) /
1300 to 1500 min
−1
(rpm)
232 N·m (23.7 kgf·m,
171.1 lbf·ft) /
1300 to 1500 min
−1
(rpm)
Battery capacity 12 V, RC : 160 min, CCA : 900 A
Fuel Diesel fuel No. 1 [below −10 °C (14 °F], Diesel fuel No. 2-D [above −10 °C (14 °F)]
Fuel tank capacity 90 L (23.8 U.S.gals., 19.8 Imp.gals.)
Engine oil capacity 11 L (11.6 U.S.qts., 9.7 Imp.qts.)
Coolant capacity 8 L (8.5 U.S.qts., 7.0 Imp.qts.)
Dimensions
Overall length
3625 mm
(142.7 in.)
3505 mm
(138 in.)
3625 mm
(142.7 in.)
3505 mm
(138 in.)
3625 mm
(142.7 in.)
3505 mm
(138 in.)
Overall width (min. tread) 1860 mm (73 in.)
Overall height 2515 mm (99 in.) 2555 mm (100.6 in.) 2565 mm (97 in.)
Wheel base
2145 mm
(84.4 in.)
2110 mm
(83.1 in.)
2145 mm
(84.4 in.)
2110 mm
(83.1 in.)
2145 mm
(84.4 in.)
2110 mm
(83.1 in.)
Tread
Front
1420 to 1820
mm (55.9 to
71.7 in.)
1420, 1520
mm (55.9,
59.8 in.)
1420 to 1820
mm (55.9 to
71.7 in.)
1420, 1520
mm (55.9,
59.8 in.)
1420 to 1820
mm (55.9 to
71.7 in.)
1420, 1520
mm (55.9,
59.8 in.)
Rear
1320 to 1720 mm
(52.0 to 67.7 in.)
1420 to 1720 mm
(55.9 to 67.7 in.)
Minimum ground
clearance
410 mm (16.1 in.)
(Fuel tank stay)
430 mm (16.9 in.)
(Fuel tank stay)
440 mm (17.3 in.)
(Fuel tank stay)
Weight
2310 kg
(5093 lbs)
2380 kg
(5247 lbs)
2370 kg
(5225 lbs)
2430 kg
(5357 lbs)
2380 kg
(5247 lbs)
2440 kg
(5379 lbs)
Traveling
system
Standard
tire size
Front 6.5-16 9.5-24 7.5-16 9.5-24 7.5-16 9.5-24
Rear 14.9-28 16.9-28 16.9-30
*2
Clutch Dry, single plate / Multiple wet discs
Steering Hydraulic power steering
Braking system Multiple wet discs mechanical
Differential Bevel gears with differential lock (rear)
KiSC issued 06, 2008 A
15
M5040, M6040, M7040, WSM
SPECIFICATIONS
Note : *1 : Manufacture’s estimate
*2 : Cast iron discs available for wheels.
*3 : At lower link end with links horizontal.
The company reserves the right to change the specifications without notice.
W10331560
Model
M5040 M6040 M7040
2WD 4WD 2WD 4WD 2WD 4WD
Hydraulic
unit
Hydraulic control system Position, draft (top link sensing) and mix control
Pump capacity 41.6 L (11.0 U.S.gals., 9.2 Imp.gals.) / min.
3-point hitch SAE Category 1 and 2
Max.
lifting
force
At lift points
*3
1900 kg (4189 lbs)
At lower link end with links horizontal
24 in. behind
lift points
*3
1500 kg (3307 lbs)
Remote hydraulic control 1 standard with detent and selfcancelling (2nd and 3rd valve optinal)
System pressure 19.1 MPa (195 kgf/cm
2
, 2770.3 psi)
Traction system Swinging drawbar, adjustable in direction
PTO
Live PTO
(Indipen-
dent)
Direction of
turning
Clockwise, viewed from tractor rear
PTO speed 540 min
−1
(rpm) at 2160 min
−1
(rpm)
KiSC issued 06, 2008 A
16
M5040, M6040, M7040, WSM
TRAVELING SPEEDS
TRAVELING SPEEDS
(At rated engine rpm)
The company reserves the right to change the specifications without notice.
W1035065
Model M5040, M6040 M7040
Tire size (Rear) 14.9-28 16.9-28 16.9-30
Shuttle shift
lever
Range gear shift
lever
Main gear shift
lever
km/h (mph)
Forward
CREEP
(option)
1 0.33 (0.20) 0.34 (0.21) 0.35 (0.22)
2 0.46 (0.29) 0.48 (0.30) 0.50 (0.31)
3 0.62 (0.39) 0.64 (0.40) 0.67 (0.42)
4 1.0 (0.63) 1.0 (0.65) 1.1 (0.68)
L
1 2.3 (1.4) 2.4 (1.5) 2.5 (1.5)
2 3.3 (2.0) 3.4 (2.1) 3.5 (2.2)
3 4.4 (2.7) 4.5 (2.8) 4.7 (2.9)
4 7.1 (4.4) 7.4 (4.6) 7.7 (4.8)
H
1 8.9 (5.6) 9.3 (5.8) 9.6 (6.0)
2 12.7 (7.9) 13.1 (8.2) 13.6 (8.5)
3 17.0 (10.5) 17.6 (10.9) 18.2 (11.3)
4 27.6 (17.1) 28.6 (17.8) 29.7 (18.5)
Reverse
CREEP
(option)
1 0.33 (0.21) 0.34 (0.21) 0.35 (0.22)
2 0.47 (0.29) 0.49 (0.30) 0.51 (0.31)
3 0.63 (0.39) 0.65 (0.41) 0.68 (0.42)
4 1.0 (0.64) 1.1 (0.66) 1.1 (0.69)
L
1 2.3 (1.5) 2.4 (1.5) 2.5 (1.6)
2 3.3 (2.1) 3.4 (2.1) 3.6 (2.2)
3 4.4 (2.8) 4.6 (2.9) 4.8 (3.0)
4 7.2 (4.5) 7.5 (4.6) 7.8 (4.8)
H
1 9.1 (5.6) 9.4 (5.8) 9.7 (6.1)
2 12.8 (8.0) 13.3 (8.3) 13.8 (8.6)
3 17.2 (10.7) 17.8 (11.1) 18.5 (11.5)
4 28.0 (17.4) 29.0 (18.0) 30.1 (18.7)
KiSC issued 06, 2008 A
17
M5040, M6040, M7040, WSM
DIMENSIONS
DIMENSIONS
ROPS Model
KiSC issued 06, 2008 A
18
M5040, M6040, M7040, WSM
DIMENSIONS
CABIN Model
KiSC issued 06, 2008 A
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Kubota M5040 Workshop Manual

Kubota
Brand
Kubota
Model
M5040
Category
Engine
Type
Workshop Manual
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