1
ULTRA 200PRO
UV COATER
OPERATION MANUAL
Rev: 052815
2
DECLARATION OF COMFORMITY
PrintFinishing Co. Ltd., located at 625 Sec. II, Wende Road, Hsin-Pu, Hsin-Chu 30544, Taiwan declares that
the product compliances with the provision defined in the regulations as below.
Product
Name
Model
Regulation
Machinery Directive
2006/42/EC
Low Voltage
Directive :2006/95/EC
RoHs Directive:
2011/65/EC
Electromagnetic
Compatibility
Directive
2004/108/EC
UL/CUL
Standard File No
Ultra
Violet
Coater
Ultra
200
PRO
Annex I of
Machinery Directive
EN60204-1:2006+A1:
2009
EN-1010-1: 2004
EN-1010-2: 2006
EN60204-1:
2006+A1: 2009
EN50581
EN61000-3-2
EN61000-3-3
EN61000-6-2
EN61000-6-4
CISPR16-3-2
CISPR16-2-1
CISPR16-1-2
IEC61000-4-2
IEC61000-4-3
IEC61000-4-5
IEC61000-4-6
IEC61000-4-8
IEC61000-4-11
E305160 Under
certification by
UL Taiwan
Keeper of the technical file in the European Community:
Duplo International Inc.
Automated Precision House, Hamm Moor Lane, Addlestone, Surrey KT15 2SD, United
Kingdom
3
DECLARATION OF INCORPORATION
PrintFinishing Co. Ltd., located at 625 Sec. II, Wende Road, Hsin-Pu, Hsin-Chu 30500, Taiwan declares that:
◎ The essential requirements of the Machinery Directive are applied to the product mentioned in the
table below and:
◎ The product complies with the provisions defined in the regulations mentioned below and:
◎ The technical documentation is complied in accordance with the Machinery Directive Annex VII part
B:
And under takes:
◎ To transmit relevant information of the product by appropriate method in response to reasoned
request by the national authorities. However that transmission shall be without prejudice to our
intellectual property rights of the product:
And state:
◎
the product is partly completed machinery and must not be put into service until the final machinery
into which it is to be incorporated has been declared in conformity with the provisions of the
Machinery Directive.
Product
Name
Model
Regulation
Annex I of Machinery
Directive 2006/42/EC
Low Voltage
Directive:2006/95/
EC
RoHs Directive:
2011/65/EC
Electromagnetic
Compatibility
Directive
2004/108/EC
UL/CUL
Standard File No
Ultra Violet
Coater
Accessories
WB Varnishing
Kit
EN60204-1:2006+A1:
2009
EN-1010-1: 2004
EN-1010-2: 2006
EN60204-1:
2006+A1: 2009
EN50581
EN61000-3-2
EN61000-3-3
EN61000-6-2
EN61000-6-4
CISPR16-3-2
CISPR16-2-1
CISPR16-1-2
IEC61000-4-2
IEC61000-4-3
IEC61000-4-5
IEC61000-4-6
IEC61000-4-8
IEC61000-4-11
E305160
Under
certification
by UL Taiwan
In-line
Bridge/Feeder
/Flipper
Keeper of the technical file in the European Community:
Duplo International Inc.
Automated Precision House, Hamm Moor Lane, Addlestone, Surrey KT15 2SD, UK
4
Contents
Declaration of Conformity .................................................................... 2
Declaration of Incorporation ................................................................ 3
1. Safety Rules .......................................................................................6
1.1 Precautions ...............................................................................6
1.2 Avoid Accidents .........................................................................7
1.3 Safety Issues & General Safety Rules ...........................................7
1.4 Caution for UV Lamp ...................................................................8
2. Introduction ......................................................................................9
2.1 What Ultra 200
PRO UV Coater Does .............................................9
2.2 Symbol Description .....................................................................9
2.3 Name Plate ..................................................................................11
2.4 Risk Area .....................................................................................12
2.5 Usage Precaution ........................................................................13
3. Specification ......................................................................................14
3.1 Integrate with SF300 Suction Feeder ...........................................15
3.2 Integrate with SF-300F Pile Feeder and ST-300 Pile Stacker ........15
3.3 Accessories ..................................................................................16
3.4 Key Components & Control Switches ..........................................17
4. Control Panel ....................................................................................18
4.1 Main Power Switch ......................................................................18
4.2 Control Panel and Function Key ...................................................19
4.3 Thermometer ..............................................................................21
4.4 How to set Thermometer control factor ......................................24
4.5 How to set SV ..............................................................................24
4.6 How to set UV ON reference Temp ..............................................24
4.7 How to set cooling fan OFF Temp ................................................25
5. Operation Procedures .......................................................................27
5.1 Power Up Sequence ....................................................................27
5.2 After Warming Up. ......................................................................29
5.3 Adjust Auto Gap Timing...............................................................31
5.4 Auto Gap Off. ..............................................................................32
5.5 Start and IR On/Off ............................................................ ……….32
5.6 Setting Coater Speed ...................................................................34
5.7 Setting Pumping Speed ...............................................................34
5.8 Clear Jam .....................................................................................35
5.9 Emergency Stop ..........................................................................36
5.10 Stop Coater and Cleaning ..........................................................37
5.11 Priming and Auto Cleaning ........................................................38
5.12 Power Off ..................................................................................39
5.13 Power Save. ...............................................................................40
5
5.14 How to View the Permanent Count ...........................................41
5.15 View the Lamp Hour. .................................................................42
6. Error Message and Trouble Shooting ..............................................43
7. Maintenance .....................................................................................47
8. Q and A. ............................................................................................48
6
1. SAFETY RULES
After receiving the machine, if end users require any further modification or change of one part or
several parts of the machines, they are obligated to advise the machines back to the manufacture for
this treatment.
We do not have any Legal responsibilities if the breakdown of the machines or operator’s injuries is
caused by the importer’s modifications or changes to one part or several parts of the machines
performed by end users.
Since the machine is used in non-potentially explosive atmospheric environment: the manual does
not indicate that, and the used liquid should be not flammable, non-low flash point liquid (a flash
point below 55
℃
is not allowed), no volatile liquid.
The machine has many safety features which make it a safe machine to operate. Regardless of your
experience, safety instructions must be read carefully, completely understood, and applied to your daily
work habits. If you do not understand or are confused by certain safety instructions presented in this
manual, discuss them with your supervisor. Machine setup, cleanup, and maintenance operation will
vary. Therefore, it is essential all employees to practice safe work habits. SAFE WORK HABITS PREVENT
INJURIES. The main rule to follow is to ALWAYS make sure the main drive is STOPPED and LOCKEDOUT
when performing setup, cleanup, and maintenance operations.
The safety precautions in this manual provide guidelines for the protection and for that of fellow
workers.
1.1 Precautions
Before any maintenance is performed on the machine, switch off all sources of energy, electrical,
hydraulic, pneumatic, potential, stored, etc. do not operate the equipment when panels and safety
guards are not in place. Failure to observe this warning could result in personal injury.
7
1.2 Avoid Accidents
Most accidents are caused by the failure of some individual to follow simple and fundamental safety
rules and precautions. For this reason, most accidents can be prevented by recognizing the real
cause and doing something about it before the accident occurs. With any machinery, a careful and
trained operator is the best insurance against an accident.
1.3 Safety Issues & General Safety Rules
DO
DO NOT
1. Read and understand this manual before
attempting to operate or service the
machine.
1. Do not attempt to operate or service the machine
without reading and understanding this manual.
2. Be familiar with the machine safety rules
and practices.
2. Do not remove the safety devices. Including
electrical interlocks.
3. In case of an accident while the machine, is
running press the emergency stop button
to stop the machine.
3. Do not start the machine unless you are sure there
is no danger to you or your fellow workers.
4. Warn
others of an intended action that may
endanger them.
4. Do not clean or lubricate moving parts of a machine
that is running.
5. Perform lubrication and oiling of the
machine only when it is stopped.
5. Do not unauthorized persons to operate the
machinery.
6. Verify that all guards are installed before
operating the machine.
6. Do not wear jewelry, neckties, or loose clothing
near moving machine.
7. When working on electrical equipment,
power must be shut off to all circuits
before any work is attempted. Individual
switches must be opened and the
equipment circuits tested to make sure
there is no power.
7. Do not place tools on a machine that is running.
8. Be sure all operators are aware of all areas
and operations that require extra safety
measures.
8. Do not reach into the machine to make
adjustments while it is running.
9. Keep the floor clean around the machine.
9. Do not use a rag on rotating rollers. Do not use any
cleaning cloths or paper on rotating rollers
10. Keep aisles and walkways clear. 10. Do not have anything (coins, pens, etc.) in your
pockets.
11. Return tools to their proper places after
use.
11. Do not allow horseplay in the work area.
8
1.3 CAUTIONS FOR THE UV LAMP
Mercury vapor lamps emit ultraviolet radiation which is harmful to eyes and skin. Avoid looking at a
lamp in operation. Suitable eyes and skin protection should be employed when lamps are in
operation. Clear fused quartz is used for the standard ultraviolet curing lamp and will generate
ozone during operation. Equipment direct or reflected radiation from UV lamps is harmful to eyes
and skin. When using this type of lamp there should be adequately ventilated to comply with OSHA
regulations. While ozone is unstable, it will be at a safe level by the time it leaves the equipment’s
exhaust stack.
Before using the machine, please read the operation manual. In addition, place this
manual where you may access it easily.
9
2. INTRODUCTION
2.1 What is the Ultra 200PRO UV Coater Does
Ultra 200PRO UV Coater is design for in-line and near-line with the digital press for applying UV flood
coating to digitally printed papers used for example in the production of photo albums, posters,
magazine and book covers, labels and greetings cards. The Ultra 200PRO UV Coater will provide a
flood coated finish using UV Gloss, Matte, Silk, Satin or Aqueous varnishes.
2.2
Symbol Description
This manual’s symbols correspond to the specific area on the machine. These safety warnings are
placed to protect both the user and anyone within the machine’s vicinity. These are also positioned to
ensure that the machine is operated properly and safely. Each symbol and its meanings are explained
below.
Keep your hands away. Something heavy might fall
from above.
Be careful of high voltage or the risk of electric shock.
Power Switch
Be careful of rollers, and keep your hands away.
CAUTION
Be careful of UV light. Do not look directly into the
beam or view directly with any optical instruments.
10
Be careful of touching the blades. The blades are
extremely sharp which could result in a serious injury
when coming into contact with hands or other parts
of the body
It is highly recommended to use gloves, in order to
protect your hands
It is strongly recommended to wear safety goggles in
order to protect your eyes.
Hot surface around this area. Do not touch with any
parts of your body.
11
2.3 Name Plate
2.3.1 200Pro UV Coater – CE
2.3.2 200Pro UV Coater – UL
12
2.4 Risk Area
13
2.5 USAGE PRECAUTIONS
2.5.1 Before Operation
a. Understand emergency stop button and main power location. In addition normal
operation must be confirmed.
b. Tools and sundries should not be put on the machine.
c. No obstacles should surround, or be placed on top of the machine.
d. Personnel staying in risk areas are forbidden.
e. Do not place any liquids on top of the machine
2.5.2 During Operation
a. Do not open any doors or guards.
b. No personnel in risk areas.
c. No maintenance and repair.
2.5.3Maintenance
a. Power must be turned off before leaving the machine.
b. The location of each limited switch is identified.
c. Power must be turned off when personnel enter risk areas.
d. Check all buttons and switches are in the normal position.
e. Switches must be turned off before opening any door/guards.
2.5.4 Others
a. Damaging all external and internal panels and controls is forbidden.
b. Do not cover each button and switch.
c. The machine should be kept clean at all times.
d. Warning signs and tags on the machine should not be removed or destroyed. If you have
any questions, please contact your agent or dealer.
14
3. SPECIFICATION
Specifications
Ultra 200
PRO
SF-300 Suction Feeder
Max. Speed
34M (112ft) / min
45M(148ft) / min
Max. Paper Size
21” x 30” (535 x 750mm)
21” x 30” (535 x 750mm)
Paper Weight
170gsm ~ 600gsm
120gsm~600gsm
Power Requirement
400V, 50/60HZ, 25A
208-220V, 50/60HZ, 43.5A
110/220V, 50/60HZ, 6A Time Delay
Dimension 56.7” x 41.9” x 49.3”
(1440mm x 1063mm x 1251 mm)
32.4” x 30.8” x 47.1”(823 x 782 x 1196mm)
Weight
926lbs (420Kgs)
305 lbs (120Kgs)
15
3.1 Integrate with SF-300
3.2 Integrate with SF-300F Pile Feeder and ST-300 Pile Stacker
16
3.3 Accessories
Item P/N Quantity
Catcher Stopper 983-906-000B
1
Catcher Side Guide
983-909-000B
2
UV Bucket Asm– 20L
984-307-000A
1
Heat Jacket 984-306-050A
1
UV Lamp
984-602-090A
(Primarc-7801398-18mm)
1
Installation Manual 1
Operation Manual 1
Waste Bucket – 5 L
1
17
3.4 KEY COMPONENTS
No.
Name
Description
1
System Main Power Switch
Turn ON/OFF system main power
2
Control Panel
See the function key of the control panel
3 Emergency Stop Press this switch to stop system in emergency.
Normally use stop key on touch panel to stop
coater. When the switch is pressed, the UV
Lamp will be off and cooling fan will be on.
4
Faults Indicator
Indicates to the operator of a possible error or
fault
5 Suction Feeder Connector Cover feeder communication
6 UV Coating Section Apply UV oil on media
7 UV Lamp Dry UV coated media
8
IR Lamp
Penetrate coated media
9
Conveyor
Transport the media
10
Catcher
Receive coated media
11
Safety Switch
Top cover safety
12
Interlock Switch
UV oil tray cover safety
13
Safety Switch
UV hood safety
18
4. CONTROL PANEL
4.1 MAIN POWER SWITCH
Main Power
switch
19
4.2 CONTROL PANEL AND FUNCTION KEY
4.2.1FUNCTION KEY
LED Display
Control
Panel
Error
Code
IR
Thermometer
20
4.2.2 INTRODUCTION OF PANEL FUNCTION KEY
Key
FUNCTION
Start / Stop UV Coater
Setting IR On / Off before the coater is in operation and
setting AUTO GAP On/Off during the coating operation
Setting coater to POWER SAVE mode
Cleaning coater rollers
Jog paper forward or backward and + or – the
applicator roller coating time when the machine is in
operation
Changing coater speed
Changing UV pump speed
Confirmation function key when changing individual
settings
Reset the error message
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