Duplo DSC-10/60i User manual

INSTRUCTION MANUAL

COLLATOR

DSC-10/60i

Be sure to read this manual prior to use.

Please leave this manual at the site of use for easy reference.

Introduction

Thank you for purchasing a Duplo product.

Be sure to read this manual prior to using the product.

After reading, leave the manual at the site of use for easy reference whenever questions related to the

product arise in the future.

Symbols

In this manual, several symbols are used to indicate important warnings. Please make sure to read

instructions accompanied by these symbols. These symbols have the following

meanings.

Describes instructions which must be followed in use.

Be sure to read the instructions to avoid problems due to incorrect operations.

Indicates supplementary or useful information.

Describes names of related items and supplementary instructions.

Trademark

The product name and company name used in this manual are trademarks or registered trademarks of the

respective companies.

DECLARATION OF CONFORMITY

Duplo Corporation, located at 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japan, declares that the product (or products)

complies with the provisions dened in the regulations. The reference table is mentioned below.

Name of product Model

Regulation

Machinery Directive

2006/42/EC under

Low Voltage Directive

2006/95/ECunder

Electromagnetic Compatibility

Directive 2004/108/EC under

Collator DSC-10/60 EN1010-1: 2004 + A1: 2010

EN1010-4: 2004 + A1: 2009

EN60204-1: 2006 + A1: 2009

IEC60950-1: 2005 + A1: 2009

including EN60950-1: 2006 +

A11: 2009 + A1: 2010 + A12: 2011

deviations

EN61000-3-2: 2006 + A1: 2009 + A2: 2009

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007 + A1: 2011

Keeper of the technical le in the European Community:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

En

KONFORMITÄTSERKLÄRUNG

Die Duplo Corporation mit Sitz in 1-6, Oyama 4 chome, Chuo-ku, Sagamihara, Kanagawa 252-5280 Japan, erklärt hiermit, dass das Produkt (oder die

Produkte) die in den Vorschriften denierten Bestimmungen erfüllt. Die Bezugstabelle ist unten aufgeführt.

Bezeichnung des

Produkts

Modell

Richtlinie

Maschinenrichtlinie

2006/42 EG unter

Niederspannungsrichtlinie

2006/95/EG unter

Richtlinie zur elektromagnetischen

Verträglichkeit 2004/108/EG unter

Zusammentragmaschine DSC-10/60 EN1010-1: 2004 + A1: 2010

EN1010-4: 2004 + A1: 2009

EN60204-1: 2006 + A1: 2009

IEC60950-1: 2005 + A1: 2009

including EN60950-1: 2006 +

A11: 2009 + A1: 2010 + A12: 2011

deviations

EN61000-3-2: 2006 + A1: 2009 + A2: 2009

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007 + A1: 2011

Inhaber der technischen Datei in der Europäischen Gemeinschaft:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Ge

DECLARATION DE CONFORMITE

Duplo Corporation, dont le siège est situé au 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japon, déclare que le ou les produits

sont conformes aux dispositions dénies par la réglementation. Un tableau de référence est proposé ci-dessous.

Nom du produit Modèle

Réglementation

Directive Machines

2006/42/CE en application

de la

Directive Basse tension

2006/95/CE en application

de la

Directive sur la compatibilité

électromagnétique 2004/108/CE

en application de

Assembleuse DSC-10/60 EN1010-1: 2004 + A1: 2010

EN1010-4: 2004 + A1: 2009

EN60204-1: 2006 + A1: 2009

IEC60950-1: 2005 + A1: 2009

including EN60950-1: 2006 +

A11: 2009 + A1: 2010 + A12: 2011

deviations

EN61000-3-2: 2006 + A1: 2009 + A2: 2009

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007 + A1: 2011

Conservateur du dossier technique dans la Communauté Européenne :

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Fr

DICHIARAZIONE DI CONFORMITÁ

Duplo Corporation, sita a 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Giappone, dichiara che il prodotto (o i prodotti) è/sono

conforme/i ai requisiti deniti dalle norme sottoelencate. La tabella di riferimento è riportata qui di seguito.

Nome del prodotto Modello

Direttiva Bassa Tensione

Direttiva sui macchinari

2006/42/CE in base a

Direttiva 2006/95/CE relativa

alle apparecchiature a bassa

tensione

Direttiva di compatibilità

elettromagnetica 2004/108/CE

in base a

Fascicolatore DSC-10/60 EN1010-1: 2004 + A1: 2010

EN1010-4: 2004 + A1: 2009

EN60204-1: 2006 + A1: 2009

IEC60950-1: 2005 + A1: 2009

including EN60950-1: 2006 +

A11: 2009 + A1: 2010 + A12: 2011

deviations

EN61000-3-2: 2006 + A1: 2009 + A2: 2009

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007 + A1: 2011

Responsabile della documentazione tecnica all’interno della Comunità Europea:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

It

DECLARACIÓN DE CONFORMIDAD

Duplo Corporation, con domicilio en 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japón, declara que el producto (o los

productos) cumple con las disposiciones previstas en los reglamentos. Seguidamente se indica la tabla de referencia.

Nombre del producto Modelos

Reglamentación - Reglamentaciones

Directiva sobre máquinas

2006/42/CE, según

Directiva sobre baja tensión

2006/95/CE, según

Directiva sobre compatibilidad

electromagnética 2004/108/CE,

según

Clasicador DSC-10/60 EN1010-1: 2004 + A1: 2010

EN1010-4: 2004 + A1: 2009

EN60204-1: 2006 + A1: 2009

IEC60950-1: 2005 + A1: 2009

including EN60950-1: 2006 +

A11: 2009 + A1: 2010 + A12: 2011

deviations

EN61000-3-2: 2006 + A1: 2009 + A2: 2009

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007 + A1: 2011

Depositario del archivo técnico en la Comunidad Europea:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Sp

For EU

DECLARATION OF INCORPORATION

Duplo Corporation, located at 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japan, declares:

• the essential requirements of the Machinery Directive are applied to the product (or products) mentioned in the table below and;

• the product (or products) complies with the provisions dened in the regulations mentioned in the table below and;

• the technical documentation is compiled in accordance with the Machinery Directive Annex VII part B;

and undertakes:

• to transmit relevant information of the product (or products) by appropriate method in response to reasoned request by the national authorities.

However that transmission shall be without prejudice to our intellectual property rights of the product (or products);

and states:

• the product (or products) is partly completed machinery and must not be put into service until the nal machinery into which it is to be

incorporated has been declared in conformity with the provisions of the Machinery Directive.

Name of product Model

Regulation

Machinery Directive

2006/42/EC under

Low Voltage Directive

2006/95/EC under

Electromagnetic Compatibility

Directive 2004/108/EC under

Collator Accessories PC CONTROLLER

(IF board, PC bracket)

EN1010-1: 2004 + A1: 2010

EN1010-4: 2004 + A1: 2009

EN60204-1: 2006 + A1: 2009

IEC60950-1: 2005 including

EN60950-1: 2006 + A11: 2009

deviations

EN61000-3-2: 2006 + A1: 2009 + A2:

2009

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

D-PORT CONVERTER

LUL-HM

BRIDGE

ULTRASONIC SENSOR KIT

Keeper of the technical le in the European Community:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

En

ERKLÄRUNG DER AMTLICHEN EINTRAGUNG

Die Duplo Corporation mit Sitz in 1-6, Oyama 4 chome, Chuo-ku, Sagamihara, Kanagawa 252-5280 Japan, erklärt hiermit:

• alle wesentlichen Erfordernisse der Maschinenrichtlinie sind auf das in der untenstehenden Tabelle genannte Produkt (oder die Produkte)

angewendet worden, und

• das Produkt (oder die Produkte) erfüllt die Bestimmungen, die in den in der untenstehenden Tabelle genannten Vorschriften deniert sind, und

• die technische Dokumentation ist entsprechend der Maschinenrichtlinie Anhang VII Teil B zusammengestellt;

und verpichtet sich:

• auf begründete Anfragen der nationalen Behörden sachdienliche Informationen über das Produkt (die Produkte) mittels einer geeigneten

Methode zu liefern. Die Übergabe erfolgt jedoch so, dass unsere geistigen Eigentumsrechte am Produkt (oder den Produkten) nicht

beeinträchtigt werden,

und erklärt:

• das Produkt (oder die Produkte) ist ein Teil einer nicht vollständigen Maschinenanlage und darf so lange nicht in Betrieb genommen werden, bis

die komplette Maschinenanlage, in die es eingebaut wurde, oziell als mit der Maschinenrichtlinie übereinstimmend erklärt worden ist.

Bezeichnung des Produkt Modell

Richtlinie

Maschinenrichtlinie

2006/42 EG unter

Niederspannungsrichtlinie

2006/95/EG unter

Richtlinie zur elektromagnetischen

Verträglichkeit 2004/108/EG unter

Zubehör der

Zusammentragmaschine

PC CONTROLLER

(IF board, PC bracket

EN1010-1: 2004 + A1: 2010

EN1010-4: 2004 + A1: 2009

EN60204-1: 2006 + A1: 2009

IEC60950-1: 2005 einschließlich

Abweichungen der

EN60950-1: 2006 + A11: 2009

EN61000-3-2: 2006 + A1: 2009 + A2:

2009

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

D-PORT CONVERTER

LUL-HM

BRIDGE

ULTRASONIC SENSOR KIT

Inhaber der technischen Datei in der Europäischen Gemeinschaft:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Ge

DECLARATION D’INTEGRATION

Duplo Corporation, dont le siège social est situé au 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japon, déclare :

• que les exigences essentielles de la Directive Machines sont appliquées au(x) produit(s) mentionné(s) dans le tableau ci-après,

• que le produit ou les produits sont conformes aux dispositions dénies par la réglementation mentionnée dans le tableau ci-après, et

• que la documentation technique a été réalisée conformément à l’Annexe VII partie B de la Directive Machines,

s’engage :

• à communiquer des informations pertinentes sur le ou les produits par un mode de transmission adapté en réponse à toute demande motivée

des autorités nationales. Toutefois, la communication de ces informations sera sans préjudice de nos droits de propriété intellectuelle en ce qui

concerne le ou les produits ;

et précise :

• que le ou les produits sont des machines en partie achevées et qu’ils ne doivent pas être mis en service avant que la machine dénitive dans

laquelle ils doivent être intégrés ait été déclarée conforme aux dispositions de la Directive Machine.

Nom du produit Modèle

Réglementation

Directive Machines

2006/42/CE en application

de la

Directive Basse tension

2006/95/CE en application

de la

Directive sur la compatibilité

électromagnétique 2004/108/CE en

application de

Accessoires de la relieuse PC CONTROLLER

(IF board, PC bracket)

EN1010-1: 2004 + A1: 2010

EN1010-4: 2004 + A1: 2009

EN60204-1: 2006 + A1: 2009

IEC 60950-1: 2005, dérogations

selon

EN60950-1: 2006 + A11: 2009

incluses

EN61000-3-2: 2006 + A1: 2009 + A2:

2009

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

D-PORT CONVERTER

LUL-HM

BRIDGE

ULTRASONIC SENSOR KIT

Conservateur du dossier technique dans la Communauté Européenne :

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Fr

For EU

DICHIARAZIONE DI ISCRIZIONE

Duplo Corporation, sita a 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Giappone, dichiara che:

• i requisiti fondamentali della Direttiva sui macchinari sono applicati al prodotto (o prodotti) menzionato/i nella seguente tabella e

• il prodotto (o prodotti) è/sono conforme/i ai requisiti deniti nelle norme sottoelencate e;

• la documentazione tecnica è stata compilata conformemente alla Direttiva sui Macchinari Appendice VII parte B;

e si impegna a:

• trasmettere informazioni inerenti al prodotto (o sui prodotti) con un metodo appropriato in risposta a una richiesta logica da parte delle autorità

nazionali. La trasmissione di tali informazioni non deve comunque ledere i nostri diritti di proprietà intellettuale sul prodotto (o sui prodotti);

e specica che:

• il prodotto (o i prodotti) è/sono incompleto e non deve essere messo in funzione nché il macchinario nale in cui deve essere incorporato non

sia stato dichiarato conforme ai requisiti dichiarati dalla Direttiva sui Macchinari.

Nome del prodotto Modello

Direttiva Bassa Tensione

Direttiva sui macchinari

2006/42/CE in base a

Direttiva 2006/95/CE relativa

alle apparecchiature a bassa

tensione

Direttiva di compatibilità

elettromagnetica 2004/108/CE

in base a

Accessori del fascicolatore PC CONTROLLER

(IF board, PC bracket)

EN1010-1: 2004 + A1: 2010

EN1010-4: 2004 + A1: 2009

EN60204-1: 2006 + A1: 2009

IEC 60950-1: 2005 deviazioni

EN 60950-1: 2006 + A11: 2009

incluse

EN61000-3-2: 2006 + A1: 2009 + A2:

2009

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

D-PORT CONVERTER

LUL-HM

BRIDGE

ULTRASONIC SENSOR KIT

Responsabile della documentazione tecnica all’interno della Comunità Europea:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

It

DECLARACIÓN DE INCORPORACIÓN DEL PRODUCTO (O LOS PRODUCTOS)

Duplo Corporation, con domicilio en 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japón, declara que:

• el producto (o los productos) indicado en la siguiente tabla cumple con los requisitos esenciales de la Directiva sobre máquinas; y que

• el producto (o los productos) cumple con las disposiciones previstas en los reglamentos indicados en la siguiente tabla; y que

• la documentación técnica se ha recabado de conformidad con la Directiva sobre máquinas, anexo VII, parte B;

y se compromete a:

• comunicar información relevante sobre el producto (o los productos) por el método apropiado como respuesta a la solicitud debidamente

formulada por las autoridades nacionales. No obstante, dicha comunicación se efectuará sin perjuicio de nuestros derechos de propiedad

intelectual sobre el producto (o los productos);

y declara que:

• el producto (o los productos) es un aparato parcialmente terminado, por lo que el mismo no se deberá poner en funcionamiento hasta que se

haya declarado que el aparato nal en el que será incorporado cumple con las disposiciones previstas en la Directiva sobre máquinas.

Nombre del producto Modelos

Reglamentación - Reglamentaciones

Directiva sobre máquinas

2006/42/CE, según

Directiva sobre baja tensión

2006/95/CE, según

Directiva sobre compatibilidad

electromagnética 2004/108/CE,

según

Accesorios del clasicador PC CONTROLLER

(IF board, PC bracket)

EN1010-1: 2004 + A1: 2010

EN1010-4: 2004 + A1: 2009

EN60204-1: 2006 + A1: 2009

IEC60950-1: 2005, incluyendo

EN60950-1: 2006 + A11: 2009

modicadas.

EN61000-3-2: 2006 + A1: 2009 + A2:

2009

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

D-PORT CONVERTER

LUL-HM

BRIDGE

ULTRASONIC SENSOR KIT

Depositario del archivo técnico en la Comunidad Europea:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Sp

For EU

Disposal of Old Electrical & Electronic Equipment

This symbol (the symbol of the crossed out wheeled

bin) indicates that in European countries this product

should not be disposed of as household waste.

Please recycle where facilities exist by checking with

your local authority or supplier for recycling advice.

By ensuring this product is disposed of correctly

through proper treatment, recovery and recycling,

you will help prevent potential negative eects on the

environment and human health.

En

Entsorgung von alten elektrischen und

elektronischen Ausrüstungsteilen

Dieses Symbol (das Symbol mit dem durchgekreuzten

fahrbaren Müllbehälter) zeigt an, dass dieses Produkt

in europäischen Länden nicht als Haushaltsmüll

entsorgt werden darf. Bitte informieren Sie sich bei

Ihren örtlichen Behörden oder bei Ihrem Händler

hinsichtlich einer Empfehlung für die Entsorgung

und führen Sie die betreenden Teile dort, wo solche

Einrichtungen vorhanden sind, einem Recycling-

Prozess zu.

Indem sie sicherstellen, dass das betreende Produkt

durch richtige Behandlung, Rückführung und Recycling

entsorgt wird, tragen Sie dazu bei, möglichen negativen

Auswirkungen auf die Umwelt und die menschliche

Gesundheit vorzubeugen.

Ge

Elimination du matériel électronique et électrique

usagé

Ce symbole (une poubelle marquée d’une croix)

indique que dans les pays européens, ce produit ne

doit pas être éliminé comme des ordures ménagères.

Recyclez-le dans les sites adaptés qui vous seront

indiqués par les autorités locales ou renseignez-vous

auprès de votre fournisseur.

En veillant à ce que ce produit soit éliminé

correctement avec un traitement, une collecte et un

recyclage adaptés, vous contribuez à éviter son action

nocive potentielle sur l’ environnement et la santé

humaine.

Fr

Smaltimento di attrezzature elettriche ed

elettroniche consumate

Questo simbolo (il simbolo della pattumiera con rotelle

barrata) indica che nei paesi europei questo prodotto

non deve essere buttato nei riﬁuti domestici.

Per favore smaltire in luogo addetto al riciclo, dove

esistente, chiedendo informazioni alle autorità locali o

a chi fornisce consulenza a proposito.

Garantendo uno smaltimento adeguato di questo

prodotto (trattamento, recupero e riciclo corretto),

aiuterete a prevenire eetti negativi sull’ambiente e

sulla salute dell’uomo.

It

Eliminación de residuos de aparatos eléctricos y

electrónicos

Este símbolo (un cubo de basura tachado) indica

que en los países europeos este producto no deberá

eliminarse como si se tratara de un residuo doméstico.

Solicite asesoramiento sobre reciclaje a las autoridades

locales o a su distribuidor, y siga la normativa en

materia de gestión medioambiental y reciclaje de este

tipo de residuos.

Si toma las medidas pertinentes para que este

producto se elimine mediante un tratamiento,

recuperación y reciclaje adecuados, contribuirá a evitar

posibles efectos negativos en el medio ambiente y la

salud humana.

Sp

For North America

Note:

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant

to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful

interference when the equipment is operated in a commercial environment. This equipment generates, uses,

and can radiate radio frequency energy and, if not installed and used in accordance with the instruction

manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case the user

will be required to correct the interference at his own expense.

i

Safety Precautions

In this manual, operations and handling of the unit which are hazardous are described using the following

marks to prevent personal injury or property damage to the user and others.

Ignoring this mark could result in the possibility of

serious injury or even death.

Ignoring this mark could result in the possibility of injury

or physical damage.

This mark indicates a “Warning” or “Caution”.

A graphic may be shown inside the mark to describe the warning or caution more specically.

This mark indicates a forbidden action.

A graphic may be shown inside the mark to describe the forbidden action more specically.

This mark indicates actions that must be performed.

A graphic may be shown inside the mark to describe the action to be performed more specically.

Power Supply

• Make sure the power supply used is always within the following range.

Power supply : 120 V AC, 60 Hz (North America)

220 to 240 V AC, 50/60 Hz (EU)

• When you power other appliances from the same AC outlet, make sure that the combined power

consumption does not exceed the power supply capacity.

Rated current, Rated power : 8.4 A, 960 W (Excl. D-PORT CONVERTER 7.9 A, 910 W)(North America)

5.3 A, 980 W (Excl. D-PORT CONVERTER 5.1 A, 930 W) (EU)

Use only the power supply voltage specied on the main nameplate.

Using other voltages could result in a re or an electrical shock.

Make sure that the combined power consumption of the appliances to be

connected does not exceed the capacity rating of the power outlets or plug

receptacles.

Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to

overheat and catch a re.

ii

Safety Precautions

Operating Environment

Operate this unit in the following environment.

• where the temperature range is between 5 and 35°C (-10 to +50°C in storage)

• where the humidity range is between 20 and 85% RH (10 to 90% RH in storage, however no condensation)

• which is not subject to direct sunlight

• which is reasonably free from dust

• which is subject to little or no vibration

• which is free from air-borne salt

• where there are no harmful chemicals

• where the unit is not exposed to water

Keep this unit and the power cord away from heaters and heater vents.

Excessive heat could melt the cover or power cord covering, and result in a re or an electrical shock.

Do not place metal objects or vessels containing liquids on top of the unit.

The entry of any metal object or liquid could result in a re or an electrical shock.

Do not insert any metal or easily-combustible object inside this unit.

This could result in a re or an electrical shock.

Do not use ammable sprays inside or near the unit (e.g. when cleaning the

unit).

Such ammable gas may ignite and cause a re or combustion.

Do not install this unit in a location where there is excessive humidity or

where contact with water is possible.

Poor choice of location could result in deterioration of the insulation, a re or an electrical shock.

Install this unit on a level, stable stand or oor, with sucient space around it.

Failure to do so could result in the unit overturning and causing injury.

Disconnect the power plug from the power outlet before attempting to move

this unit.

Failure to do so could result in power cord damage, a re or an electrical shock.

Always disconnect the power plug from the power outlet when the unit is not

to be used for an extended period.

Failure to do so could result in a re due to leakage current if the insulation should deteriorate.

iii

Safety Precautions

Maintenance / Other

Do not damage the power cord or power plug.

Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.

This could result in damage, a re or an electrical shock.

Do not touch the power switch with wet hands.

Otherwise electric hazards may occur.

Do not remove the cover or back panel.

This unit contains high-voltage components that could cause an electrical shock.

Do not disassemble, modify or repair this unit.

There is a danger of re, electrical shock or injury.

Contact your dealer when repairs are necessary.

If any foreign object such as metal or liquid should enter this unit,

immediately turn the unit o at the power switch and disconnect the power

plug from the power outlet.

Failure to do so could result in a re or an electrical shock.

Contact your dealer immediately.

Before cleaning this unit, turn the unit o at the power switch and disconnect

the power plug from the power outlet.

Accidental operation of the unit during cleaning could result in injury.

Remove any dust that accumulates on the power plug prongs and the surface

of the plug from which the prongs extend.

Accumulated dust could result in a re.

Always grip the plug when disconnecting the power plug from the power

outlet.

Forcibly pulling on the power cord could cause damage, resulting in a re or an electrical shock.

Do not touch or insert foreign objects into any rotating part during operation.

This could result in injury.

iv

Safety Precautions

WARNING / CAUTION Labels

"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety.

Do not remove or change them.

When the labels become dirty or are lost, be sure to contact your dealer for a new one.

For EU

v

Safety Precautions

For North America

vi

Safety Precautions

Memo

vii

Contents

Safety Precautions .............................................i

Power Supply .................................................................................i

Operating Environment ...........................................................ii

Maintenance / Other ............................................................... iii

WARNING / CAUTION Labels ................................................iv

Chapter 1

Before Use

1. Features of This Machine ....................... 1-1

2. Names and Operation of Parts .............. 1-2

3. Names and Operation of Control

Panel ........................................................ 1-4

4. Accessory Parts ....................................... 1-5

5. Options .................................................... 1-6

6. Precautions on Use of Emergency Stop

Switch ...................................................... 1-6

Chapter 2

Operations

1. Operation Procedures ............................ 2-1

2. Power On ................................................. 2-2

3. Adjusting the Parts ................................. 2-2

3-1. Adjusting the Position of the Sub-Guide .......2-2

3-2. Adjusting the Position of the Reject Tray

Stopper ........................................................................ 2-3

3-3. Adjusting the Height of the Level Sensor ...... 2-3

3-4. Adjusting the Separating Air .............................. 2-4

3-5. Adjusting the Height of the Separator ...........2-4

3-6. Adjusting the Strength of Separating Air ......2-5

3-7. Adjusting the Suction Box Shutter Bar ...........2-5

4. Loading the Paper .................................. 2-6

4-1. Precautions on Loading Paper ...........................2-6

4-2. Direction of Printed Side When Loading and

Ejecting Paper ...........................................................2-6

4-3. Loading Paper in Normal Collation

Operations ..................................................................2-7

4-4. Loading Paper in Collation Operations with

Cover Insertions .......................................................2-8

4-5 Using the Paper Guide .........................................2-11

4-6. Using the Extension Tray ....................................2-13

5. PC CONTROLLER ...................................2-14

5-1. Making Basic Setting ............................................2-14

5-2. Making Detailed Settings ...................................2-14

5-3. Setting the Paper Feed Tray...............................2-14

5-4. Setting the LUL-HM ..............................................2-14

6. Selecting the Paper Eject Direction ....2-15

7. Functions of Block Mode and

Their Use ................................................2-16

7-1. Structure of Block Mode .....................................2-16

7-2. Example of Using the 1/2 Mode ......................2-16

7-3. Example of Using the 1/3 Mode ......................2-17

7-4. Example of Using the 1/4 Mode ......................2-18

8.

Functions of Processing Mode and Their

Use ............................................................2-19

8-1. Normal Mode ..........................................................2-19

8-2. Alternate Mode ......................................................2-20

8-3. Interleaf Mode ........................................................2-21

9. Collation ................................................2-22

9-1. Checking the Paper Feeding .............................2-22

9-2. Start/Stop of Collation .........................................2-23

10. Waiting Mode ........................................2-24

10-1. When the Waiting Mode is Activated ............2-24

10-2. Canceling Waiting Mode ....................................2-25

11. Double-Feed Detection Function .......2-26

11-1. What is Double-Feed Detection

Function ? .................................................................2-26

11-2. Double-Feed Detection Position ....................2-26

12.

Using the LUL-HM ........................................2-27

12-1. Hand Marry ..............................................................2-27

12-2. Hand Feed ................................................................2-28

Chapter 3

Troubleshooting

1. When Monitor Lamp Lights Up ............. 3-1

1-1. When the Door Error Lamp Lights Up.............3-1

1-2. When the Conveyance Path Jam Lamp Lights

Up ...................................................................................3-2

1-3.

When the Double-Feed, Mis-Feed, and Jam Lamps

Blink Simultaneously .........................................................3-4

2.

Countermeasures Taken for Jam at Paper Feed

Inlet .........................................................................3-5

3. Troubleshooting Guide .......................... 3-6

viii

Contents

Chapter 4

Cleaning the Machine

1. Cleaning Parts ......................................... 4-1

1-1. Cleaning the Suction Belt.....................................4-1

1-2. Cleaning the Vertical Conveyance Belt ...........4-1

1-3.

Cleaning the Cconveyance Belt of the Horizontal

Conveyance Section ....................................................4-2

1-4. Cleaning the Conveyance Belt of the

LUL-HM ........................................................................4-2

1-5. Double-Feed Sensor ...............................................4-3

Chapter 5

Appendix

1. Specications .......................................... 5-1

1-1

Chapter1 Before Use

Chapter 1 Before Use

1. Features of This Machine

DSC-10/60i can be used with six units connected maximally, and can per-

form a large amount of collation work.

Paper is fed by using air belt suction method, and can be processed at a

high speed and properly without being damaged.

The following two paper processing modes are available.

[Block Mode]

Paper can be loaded while the machine is being operated to reduce operation time.

[Processing Mode]

Five types of collation methods (normal mode, alternate mode, interleaf mode 1, interleaf mode 2, and

intelligent feed) can be selected.

PC CONTROLLER(Option)(*

1

)

The DSC-10/60i can be operated on the PC monitor by installing the PC CONTROLLER to the PC in use.

(*

1

) The PC CONTROLLER is needed to use this machine.

1-2

Chapter1 Before Use

2. Names and Operation of Parts

[1]

[5]

[2]

[3]

[4]

[9]

[10]

[8]

[6]

[11] [13]

[15]

[16]

[17]

[20]

[7]

[21]

[12]

[23]

[14]

[18]

[24]

[22]

[19]

1-3

Chapter1 Before Use

No. Name Operation

[1] Control panel For details, refer to “3. Names and Operation of Control Panel” (p.1-4).

[2] Horizontal conveyance section Conveys the collated paper.

[3] Emergency stop switch Press this switch to stop operations in emergency. Normally, use the stop key

on the control panel to stop operations.

[4] Main power switch When pressed, the power turns ON and the machine sets into the standby

state.

[5] Power switch When connecting and using several towers together, the power of all the

towers can be turned ON and OFF using the switch of the rst tower (the

leftmost tower).

[6] Reject tray When feed error occurs, defected sets are ejected to this tray.

[7] Lifting unit Conveys the collated paper to the downstream unit.

[8] Hand marry Set paper here when feeding paper manually. Enables manual feed of set

consisting of up to 10 sheets of paper at a time.

[9] Vertical conveyance board Conveys the fed paper.

[10] Sub-guide Presses the edge of the paper being conveyed to prevent the paper from

rising.

[11] Long stack guide Used to feed paper of A4 size or more (paper length: 300 mm / 11.8 inches).

[12] Separator adjusting knob Used to adjust the position of the separator.

[13] Paper guide Presses the edge of the paper to hold the paper in place.

[14] Paper feed tray Used to load paper to be collated.

[15] Separating-air duct Blows out the air for separating paper loaded to the paper feed tray.

[16] Separator Used to prevent double-feed.

[17] Suction belt Sucks and conveys the paper.

[18] Level sensor Determines the height (interval between the paper and suction belt) of the

paper oated by the separating air.

[19] Level sensor adjusting knob Adjusts the interval between the paper and suction belt.

[20] Shutter Adjusts the amount of separating air blown out.

[21] Separating-air adjusting knob Used to adjust the position of the shutter.

[22] Suction box shutter bar Adjusts the range of suction.

[23] Separating-air adjusting lever Adjusts the strength of separating air.

[24] Extension tray Used to load paper of 508 mm / 20.0 inches or longer (*1) by pulling out.

[6] to [8] are collectively called LUL-HM. [6] to [8] are optional products.

(*1) : The following paper length and width can be used.

• Length: up to 610 mm / 24.0 inches

• Width: 200 to 230 mm / 7.87 to 9.06 inches

Name of collator (tower) connected

When using several towers together, the tower on the left side as seen from the control panel is Tower A and

those that follow are called Towers B, C, D, E, and F in order.

Tower A

Tower B Tower C Tower D Tower E

Tower F

1-4

Chapter1 Before Use

3. Names and Operation of Control Panel

[16] [15] [14] [13] [12] [11] [10]

[8]

[9]

[7]

[6]

[4]

[3][2][1]

[5]

No. Name Operation

[1] Paper lamp The lamp of the paper feed tray feeding paper lights up.

When a paper feed tray runs out of paper, the corresponding lamp of the paper

feed tray blinks and the machine stops.

[2] Double-feed lamp When paper of a paper feed tray is double-fed, the corresponding lamp lights

up.

[3] Mis-feed lamp When paper of a paper feed tray is mis-fed, the corresponding lamp lights up.

[4] Jam lamp When a paper feed tray jams, the corresponding lamp lights up.

Even when the machine is in the standby state if paper jams at the sensor, the

corresponding lamp lights up.

When paper jams during paper feed, remove the paper after the machine has

stopped. The lamp lit will start blinking.

1-5

Chapter1 Before Use

No. Name Operation

[5] Tower error lamp The lamp of the corresponding tower lights up when the following occurs in

that tower.

•The vertical conveyance board is open. •The emergency stop switch is pressed.

•There is no paper. •Paper feed errors occur.

•Paper jams in the paper conveyance path.

[6] Door error lamp The lamp of the corresponding tower lights up when the following occurs in

that tower.

•The vertical conveyance board is open. •The exterior cover is removed.

•The conveyance board of LUL-HM / LUR is open.

[7] Conveyance path jam lamp Lights up when paper jams in the conveyance path of a tower.

[8] Left connected unit error

lamp

Lights up when problems occur in the downstream unit connected to the left

side of the collator.

[9] Right connected unit error

lamp

Lights up when problems occur in the downstream unit connected to the right

side of the collator.

[10] Stop key Press this key to stop the machine.

[11] Start key Press this key for about one second to start the machine.

Also press this key to enter the waiting mode during processing.

[12] Operation lamp Lights up when the machine is ready or processing.

While the waiting mode is selected, the lamp continues to blink.

[13] Tray up key Press this key to raise all paper feed trays. Pressing this key while the paper feed

trays are rising stops the paper feed trays.

[14] Tray down key Press this key to lower all paper feed trays. Pressing this key while the paper

feed trays are descending stops the paper feed trays.

[15] Eject key The paper conveyance motor drives only while this key is pressed.

Press the eject key keeping tray down key pressed, the paper feed belt rotates

reversely . Remove the jammed paper at the paper feed inlet.

[16] Preset key Press this key for about one second whenever starting the collation process for

the rst time. Only one set is collated, and the used paper feed trays and paper

thickness are memorized. When changing the type of paper used and starting

collation again, be sure to press this key.

4. Accessory Parts

[1] [2] [3] [4] [5]

No. Name Qty.

[1] Movable Paper guide 3

[2] Paper guide 27

[3] Long stack guide 20

[4] Stack guide A 1

[5] Stack guide B 9

1-6

Chapter1 Before Use

5. Options

PC CONTROLLER

[1] [2]

No. Name Qty.

[1] Protection key 1

[2] CD-R unit 1

6. Precautions on Use of Emergency Stop Switch

Use the emergency stop switch to stop operations in emergency. In normal operations, use the

stop key on the control panel to stop operations.

Stopping operations using the emergency stop switch will light up the tower error lamp on the control panel

of the tower whose switch was pressed.

Tower error lamp

Set the machine back into the standby state as follows when the emergency stop switch has been pressed.

1

Pressing the emergency stop switch

may cause paper being processed to

remain in the machine. Remove this

paper.

Emergency stop switch

2

Rotate the emergency stop switch to the right

(clockwise direction) to clear it.

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