SICK VML Product information

Brand: SICK

Model: VML

Type: Product information

PRODUCT INFORMATION

VML

DIMENSIONING WITH PERSPECTIVE

Track and trace systems

TRACK AND TRACE SYSTEMS – VML | SICK 8020051/2017-12-04

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The VML track and trace system for volume measurement is

ideal for these applications: light grids detect the length, width,

height and rotation angle of an object. The obtained proles

are used for immediate calculation of the object dimensions

and position determination. The surface properties do not

aect performance because the VML reliably measures even

semi-transparent and lm-wrapped objects and determines the

smallest enveloping box.

This leads to increased eciency in the downstream packaging

and stock placement process and simplies invoicing for cer-

tied systems. The determined rotation angle allows dynamic

handling by downstream robot systems. The modular design of

the VML system makes it compatible with other SICK solutions

and allows it to be easily adapted to individual tasks.

Reliable object detection is essential whenever automated systems are used for object transport. In the

courier, express, parcel and postal (CEP) markets in particular, the daily challenge is to deliver punctually

and completely. The prerequisite for this is optimum utilization of warehouse and transport capacities.

VOLUME MEASUREMENT INCREASES

INTRALOGISTICS EFFICIENCY

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Lector65x MLG-2 Pro ICR89xCLV690VMS410/510

VMS420/520

MSC800

Scales

SVP/RDT software

TriggerEncoder Host 1 Gbit/s Ethernet

VCS/Archive

Exact dimension measurement

• Reliable measurement of the dimensional weight permits

exact invoicing

• Automated checking of declared dimensions supports reve-

nue recovery

• Output of the object position facilitates downstream pro-

cesses, e.g. robot-controlled stock placement and retrieval

Powerful system for all applications

• Reliable object measurement by light grid technology

inde-

pendently of the surface properties

• Easy on-site installation thanks to predened light grid sizes

and adaptable standard steel frame

• Low-maintenance operation because system does not con-

tain any moving parts

• Easy system expansion and integration thanks to MSC800

modular system controller

System integration in the SICK product range

Identication solutions from SICK feature uniform electric and data connectivity, a standard user interface, and

a uniform acces-

sory concept. The devices are also compatible and interchangeable with one another.

This compatibility allows exible selection of

technology to ensure that future needs are also met.

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VML DIMENSIONING WITH PERSPECTIVE

VML Prime

The standard version reliably and accurately determines the smallest enveloping

box irrespective of surface properties and object shape. The cost-ecient VML

Prime 2D Horizontal/Vertical system variant is suitable for applications that require

either proles based on width, length and rotation angle or height-length proles for

downstream processes.

• Various size constellations available

• Compact design thanks to standard frame

VML520 MID

The certiable system is particularly suitable for use in the revenue recovery area.

It determines the exact data for invoicing cubic and irregular objects with very small

object gaps.

• MID-certied

• Various size constellations available

VML520 MID-s

The angled light grids of the certiable system measure the height of objects with

an accuracy of 2 mm. Cuboid objects can be measured with very small object gaps.

• Levelling units for exact MLG alignment

• Highest accuracy class of VML system variants

• Easy integration in dimensioning-weighing-scanning systems (DWS)

SYSTEM VARIANTS FOR OPTIMUM BENEFITS

The VML track and trace system convinces with a modular design, a robust steel frame and the option of exible component

integration. This allows the system to be adapted to the requirements of a standardized range of applications and guarantees

optimum results. SICK has developed three system variants for this purpose:

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DIMENSIONING WITH PERSPECTIVE VML

VML IN OPERATION

The VML track and trace system measures objects completely independently of their surface properties and is therefore suitable

for a wide range of applications in the area of object dimensioning and position determination. It meets specic requirements for

industrial use, e.g. with respect to ambient light immunity and protection classes, and is also available with dierent connection

and protocol variants. The VML system enables ecient packaging, storage and transport of objects across industries:

Certied dimensioning

If the objects have already been

declared, a data comparison can be

performed on the basis of the measured

values and any deviations subsequently

invoiced. In addition, determination of

the dimensional weight of objects before

shipping allows invoicing on the basis of

the collected data.

TLA (Tire Lector Array) with

integrated spotting enables robot

handling

In order to read the bar code on the

inner side of a tire it was previously

necessary to stop the conveyor belt and

rotate the tire. The VML Prime system

in combination with a Tire Lector Array

(TLA) now species the position of the

bar code together with a rotation angle

and therefore allows more dynamic

interaction with the downstream robot

systems as well as detection without

stopping the conveyor.

Reliable dimensioning for

ecient production of secondary

packaging

Determination of the exact dimensions

of products that are to be shipped

provides the basis for shipment-spe-

cic, volume-optimized packaging. The

light grid-based VML system measures

objects accurately irrespective of their

surface properties and forwards the

measurement results to the packaging

machine.

Volume measurement for master

data collection

The VML track and trace system is based

on a light grid frame in conjunction with

evaluation logic. It provides the basis for

an ecient logistics process – from mas-

ter data collection and size-optimized

stock placement through to automated

palletizing of transport units. Identica-

tion systems and weighing technology

make it possible to extend the range of

applications.

Size measurement for protection

of X-ray equipment

The VML system measures conveyed

ight baggage and reliably determines

bag dimensions. This protects the

sensitive X-ray machines of the bag-

gage handling system from damage, for

example, and optimizes automated ight

make-up.

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VML TRACK AND TRACE SYSTEMS

Product description

The VML track and trace system (a

light grid-based volume measurement

system) is your position determination

and object measurement solution for

challenging applications. Based on

light grids, the VML enables accurate

determination of the smallest envelop-

ing box of objects, irrespective of their

surface properties. This makes it a

reliable solution for measuring trans-

parent objects and objects wrapped

in lm. The measurement data can be

used for calculating object dimensions

and, depending on the system variant,

for billing purposes. The modular design

of the VML makes it compatible with

other SICK solutions and allows it to be

enhanced. This enables individual adap-

tation to specic applications.

At a glance

• Certied measurement accuracy of

up to 5 mm x 5 mm x 2 mm (L x W x

• Detects object sizes up to

2,600 mm x 1,000 mm x 1,000 mm

(L x W x H) depending on system

variant

• Conveyor speed of more than 2 m/s

possible

• Easy to integrate thanks to MSC800

controller

Your benets

• Reliable measurement, even of

transparent and very dark objects, ir-

respective of their surface properties

• Accurate in-line measurement of

objects

• Reliable measurement properties

thanks to receiver and transmitter

modules

• Short MTTR reduces maintenance,

lowers operating costs, and increas-

es system availability

• In certied systems, the measure-

ment data obtained from the object

dimensions can be used for billing

purposes

• Standardized steel frame for easy

installation with a high degree of

modularity

System solutions

TRACK AND TRACE SYSTEMS

VML

Subject to change without notice

DIMENSIONING WITH PERSPECTIVE

Additional information

Detailed technical data . . . . . . . . . . . .7

Type code . . . . . . . . . . . . . . . . . . . . . . .9

Ordering information . . . . . . . . . . . . .10

Dimensional drawings . . . . . . . . . . . 11

- www.sick.com/VML

For more information, simply enter the link or scan the QR code and get direct access to

technical data, CAD design models, operating instructions, software, application examples, and

much more.

TRACK AND TRACE SYSTEMS – VML | SICK8020051/2017-12-04

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TRACK AND TRACE SYSTEMS VML

Detailed technical data

The exact device specications and performance data of the product may deviate from the information provided here, and depend on the appli-

cation in which the product is being used and the relevant customer specications.

General notes

VML Prime VML520 MID VML520 MID-s

Items supplied

1 x MSC800

1 x DFV60

2 x MLG-2 Pro

Brackets, conection cables,

frame (customized)

2 x MSC800

1 x DFV60

2 x MLG-2 Pro

Brackets, conection cables, frame (customized)

Usage

Retail and warehousing, Courier, express, parcel and postal

Features

Light source

Infrared, LED

MTBF

> 80,000 h

MTTR

< 10 min

Applications

Receiving area

Outgoing area

Object dimensioning

Field of application

Indoor

Product category

Volume measurement system

Performance

VML Prime VML520 MID VML520 MID-s

Transport speed

0.2 m/s ... 2 m/s, higher

conveyor speeds available

upon request

0.2 m/s ... 2.2 m/s 0.2 m/s ... 2.1 m/s

Maximum object size

2,600 mm x 1,000 mm x

1,000 mm

1,500 mm x 1,000 mm x

1,000 mm

1,000 mm x 700 mm x

370 mm

Minimum object size

50 mm x 50 mm x 10 mm 50 mm x 50 mm x 50 mm 50 mm x 50 mm x 20 mm

Minimum object distance

200 mm 50 mm

Accuracy of object coverage

± 5 mm x ± 5 mm x ± 2.5 mm

((L x W x H) up to 1 m/s)

± 5 mm x ± 5 mm x ± 5 mm

((L x W x H) up to 2 m/s)

Higher conveyor speeds avail-

able upon request

± 5 mm x ± 5 mm x ± 5 mm ± 5 mm x ± 5 mm x ± 2 mm

Certication

– MID

Interfaces

Serial

l (2)

Data transmission rate 300 bit/s ... 57,600 bit/s

Ethernet

l (2)

Data transmission rate 10 MBit/s / 100 MBit/s

Protocol FTP, TCP/IP, Server/Client

PROFIBUS DP

Data transmission rate 12 MBaud

Protocol PROFIBUS DP

Digital input, opto isolated, reverese polar-

ity protected

l (13)

Digital output, PNP +24 V, 30 mA

Floating output

l (2)

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VML TRACK AND TRACE SYSTEMS

Output data

XML

ASCII

Customer protocol

Conguration interface

Ethernet: SOPAS Engineering Tool

Mechanics/electronics

Dimensions, system (L x W x H)

Customized

Enclosure rating

MLG-2 Pro: IP65 (EN 60529)

DFV60: IP65 (EN 60529)

Control cabinet: IP54 (EN 60529)

Supply voltage

230 V AC 100 V AC ... 264 V AC

Mains frequency

50 Hz ... 60 Hz

Power consumption

100 W, in normal mode

Window material

Plastic

Housing material

Stainless steel

Aluminum

Plastic

Ambient data

Ambient temperature operation

0 °C ... +40 °C

Ambient storage temperature

–20 °C ... +70 °C

Permissible relative humidity

90 %, Non-condensing

Ambient light immunity

DC light, direct and indirect, 2,000 lx

Extended temperature range upon request.

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TRACK AND TRACE SYSTEMS VML

Type code

Device- Type

2 Standard VML - Prime

3 Standard VML - Pro

5 Legal for Trade System: MID / OIML / NTEP

Dimensions of VML

1 one pair of lightgrids (2D)

2 two pairs of lightgrids (3D)

Controller Type

0 Two MSC800 Controller (e.g. MID- systems)

1 One MSC800 Controller (e.g. VML Prime)

Conveyor Type

B Belt Conveyor

D DWS06

Dimension of horizontal MLG

X w/o horizontal MLG

A 295mm

B 445mm

C 595mm

D 745 m m

E 895mm

F 1045mm

Dimension of vertical MLG

X w/o horizontal MLG

A 295mm

B 445mm

C 595mm

D 745 m m

E 895mm

F 1045mm

MLG Beam Distance

0 2,5mm horizontal + 5mm vertical

1 2,5mm horizontal + 2,5mm vertical

2 5mm horizontal + 5mm vertical

3 5mm horizontal + 2,5mm vertical

4 2,5mm horizontal (ohne verticales MLG)

5 5mm horizontal (ohne verticales MLG)

6 2,5mm vertical (ohne horizontales MLG)

7 5mm vertical (ohne horizontales MLG)

Frame

A Aluminium Frame

B Subassembly of a SICK- system

C w/o Frame

F Standalone Frame SICK (conveyor heights from 600mm up to 800mm)

G Standalone Frame SICK(conveyor heights from 800mm up to 1000mm)

Additional Components

0 no additional Components

1 IPG- Housing with Blower

2 IPG- Housing w/o Blower

VML -

The steps of the reading eld width is xed at 150 mm.

The steps of the reading eld height is xed at 150 mm.

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VML TRACK AND TRACE SYSTEMS

Ordering information

Type Transport speed Min. object size

(L×W×H)

Max. object size

(L×W×H)

Min. object gap Accuracy Part no.

VML Prime

0.2 m/s ... 2 m/s,

higher conveyor

speeds available

upon request

50 mm x 50 mm x

10 mm

2,600 mm x

1,000 mm x

1,000 mm

≥ 200 mm

± 5 mm x ± 5 mm x

± 2.5 mm ((L x W x

H) up to 1 m/s)

± 5 mm x ± 5 mm x

± 5 mm ((L x W x H)

up to 2 m/s)

Higher conveyor

speeds available

upon request

On request

VML520 MID 0.2 m/s ... 2.2 m/s

50 mm x 50 mm x

50 mm

1,500 mm x

1,000 mm x

1,000 mm

≥ 50 mm

± 5 mm x ± 5 mm x

± 5 mm

On request

VML520 MID-s 0.2 m/s ... 2.1 m/s

50 mm x 50 mm x

20 mm

1,000 mm x

700 mm x 370 mm

≥ 50 mm

± 5 mm x ± 5 mm x

± 2 mm

On request

Minimum object length is calculated as follows: Lmin= 2 * gap +2 * roll diameter.

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TRACK AND TRACE SYSTEMS VML

Dimensional drawings (Dimensions in mm (inch))

Automation light grids MLG-2 Pro without housing

34 34

30,6

216

M12, 8polM12, 5pol

1 Detection height

2 Beam separation

3 Distance: MLG edge – rst beam

4 Distance: Housing edge – rst beam

MSC800 controller

500

100

464

440

400

100

155

Ø 8,5 (5x)

6130 130

DFV60

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NOTES

TRACK AND TRACE SYSTEMS – VML | SICK8020051/2017-12-04

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NOTES

TRACK AND TRACE SYSTEMS – VML | SICK 8020051/2017-12-04

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NOTES

TRACK AND TRACE SYSTEMS – VML | SICK8020051/2017-12-04

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SERVICES

SERVICES FOR MACHINES AND PLANTS: SICK LifeTime Services

Our comprehensive and versatile LifeTime Services are the perfect addition to the comprehensive range of products from

SICK. The services range from product-independent consulting to traditional product services.

Training and education

Practical, focused, and professional

Upgrade and retrots

Easy, safe, and economical

Consulting and design

Safe and professional

Verication and optimization

Safe and regularly inspected

Product and system support

Reliable, fast, and on-site

OF OUR FOLLOWING SERVICES FOR YOU

Access information on net prices and individual discounts.

Easily order online and track your delivery.

Check your history of all your orders and quotes.

Create, save, and share as many wish lists as you want.

Use the direct order to quickly order a big amount of

products.

Check the status of your orders and quotes and get infor-

mation on status changes by e-mail.

Save time by using past orders.

Easily export orders and quotes, suited to your systems.

SICK AG | Waldkirch | Germany | www.sick.com

SICK AT A GLANCE

SICK is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. With

more than 8,000 employees and over 50 subsidiaries and equity investments as well as numerous agencies

worldwide, we are always close to our customers. A unique range of products and services creates the

perfect basis for controlling processes securely and eciently, protecting individuals from accidents and

preventing damage to the environment.

We have extensive experience in various industries and understand their processes and requirements.

With intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe,

Asia and North America, system solutions are tested and optimized in accordance with customer specica-

tions. All this makes us a reliable supplier and development partner.

Comprehensive services round out our oering: SICK LifeTime Services provide support throughout the

machine life cycle and ensure safety and productivity.

For us, that is “Sensor Intelligence.”

Worldwide presence:

Australia, Austria, Belgium, Brazil, Canada, Chile, China, Czech Republic, Denmark, Finland, France,

Germany, Great Britain, Hungary, Hong Kong, India, Israel, Italy, Japan, Malaysia, Mexico, Netherlands,

New Zealand, Norway, Poland, Romania, Russia, Singapore, Slovakia, Slovenia, South Africa, South Korea,

Spain, Sweden, Switzerland, Taiwan, Thailand, Turkey, United Arab Emirates, USA, Vietnam.

Detailed addresses and further locations

- www.sick.com

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SICK VML Product information

SICK VML Product information

SICK VML Product information

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