Sauder 409044 Installation guide

Sauder
Brand
Sauder
Model
409044
Type
Installation guide
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-22
Français p 23-25
Español p 26-28
Lot # 515211 03/13/18
Purchased: __________________
Be sure to ive us a rin before
makin any returns. 1-800-523-3987
Lateral File
Ede Water Collection | Model 409044
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
Share your journey!
sauder.com
Get all organized
and stu .
Table of Contents Assembly Tools Required
2-3
4-5
6-22
23-25
26-28
29-30
31
Part Identifi cation
Hardware Identifi cation
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
409044 www.sauder.com/servicesPae 2
Tape Measure
Skip the power trip.
This time.
Part Identifi cation
409044www.sauder.com/services
Pae 3
A2
B2
C
D
E
F2
G
F2
K
L
L
D225
D225
D243
D243
D928
å While not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identifi cation to help identify similar parts.
A2 RIGHT END (1)
B2 LEFT END (1)
C TOP (1)
D BOTTOM (1)
D225 DRAWER SIDE (4)
D243 DRAWER BOX FRONT (4)
D928 DRAWER BOTTOM (2)
E BACK (1)
F2 LEG (2)
G DRAWER FRONT (2)
K BOTTOM MOLDING (1)
L FOOT (2)
Now you know
our ABCs.
G
D225
D225
D243
D243
D928
Hardware Identifi cation
å Screws are shown actual size. You may receive extra hardware with your unit.
FILE GLIDE - 4
5B
20G
DRAWER STOP - 2
FILE BRACKET - 4
11B
FILE BAR - 4
1B
FILE ROD - 4
9B
INTERLOCK TRACK - 1
22G
HIDDEN CAM - 18
1F
CAM DOWEL - 12
2F
CAM SCREW - 6
8F
409044 www.sauder.com/servicesPae 4
29G
SAFETY STOP - 2
KNOB - 4
METAL BRACKET - 3
4G
(EXTENSION SET SHOWN SEPARATED)
EXTENSION SLIDE - 4
45MC
EXTENSION RAIL - 4
45MA
17K
Hardware Identifi cation
å Screws are shown actual size. You may receive extra hardware with your unit.
BLACK 1-1/4" FLAT HEAD SCREW - 16
7S
BLACK 1-1/8" MACHINE SCREW - 4
21S
BLACK 7/8" LARGE HEAD SCREW - 8
17S
BLACK 9/16" LARGE HEAD SCREW - 6
1S
BROWN 7/16" LARGE HEAD SCREW - 8
6S
3S
GOLD 5/16" FLAT HEAD SCREW - 16
409044www.sauder.com/services
Pae 5
16S
BLACK 1-7/8" PAN HEAD SCREW - 2
Step 1
Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å
Assemble your unit on a carpeted fl oor or on the empty
carton to avoid scratchin your unit or the fl oor.
å
Push twelve HIDDEN CAMS (1F) into the
ENDS (A2 and B2), BOTTOM (D), and BACK (E). Then,
insert the metal end of a CAM DOWEL (2F) into each
HIDDEN CAM.
409044
www.sauder.com/services
Pae 6
Do not tihten the HIDDEN CAMS in this step.
(12 used)
Arrow
1F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
A2
B2
D
E
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=2060
to watch a video on how to assemble your unit.
Step 2
409044
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Pae 7
F2
F2
8F
(6 used)
å
Push six HIDDEN CAMS (1F) into the remainin holes of
the ENDS (A2 and B2).
å
Turn six CAM SCREWS (8F) into the LEGS (F2) as shown
in the lower diaram.
The arrow in the HIDDEN
CAM must point toward the
hole in the ede of the board.
Hole
Arrow
1F
Arrow
(6 used)
A2
B2
Step
409044 www.sauder.com/servicesPae 8
Step 3
å
Fasten the ENDS (A2 and B2) to the LEGS (F2). Tihten
six HIDDEN CAMS.
å
Fasten the FEET (L) to the LEGS (F2). Use two BLACK
1-7/8" PAN HEAD SCREW (16S).
L
These surfaces must be even.
These surfaces must be even.
BLACK 1-7/8" PAN HEAD SCREW
(2 used in this step)
16S
1
2
L
F2
F2
A2
B2
Step Step 4
å
Insert two SAFETY STOPS (29G) into the holes shown in
the RIGHT END (A2).
A2
29G
This pin must insert
into the location holes
in the RIGHT END (A2).
29G
409044www.sauder.com/services
Pae 9
Step 5
Cut out this rectanle to use as a "spacer"
2-1/2"
409044 www.sauder.com/servicesPae 10
A2
A2
4.
5.
22G
29G
3.
22G
29G
Surface with
HIDDEN CAMS
2.
29G
22G
2-1/2"
22G
29G
This measurement
needs to be accurate
for the interlock track
to work properly.
1.
F
L
I
P
O
V
E
R
å
Diaram 1. Usin the cutout above or a tape measure, measure 2-1/2" from one end of the INTERLOCK TRACK (22G).
Position the INTERLOCK TRACK as shown.
å
SAFETY STOP / TRACK ATTACHMENT: Diaram 2. Tilt the fi rst ede of the INTERLOCK TRACK (22G) into the
SAFETY STOPS (29G).
å
Diaram 3. Rotate the INTERLOCK TRACK and apply force to snap the second ede into the SAFETY STOP.
å
Diaram 4. Repeat the SAFETY STOP / TRACK ATTACHMENT for the next SAFETY STOP while holdin the previously
completed SAFETY STOP in its location hole. Repeat these steps until all STOPS have been attached. Visually check
that all INTERLOCK TRACK edes have been snapped into the SAFETY STOPS as shown in diaram 3.
å
Diaram 5. Remove the INTERLOCK TRACK assembly from Diaram 4 and fl ip it over before insertin the INTERLOCK
TRACK (22G) with SAFETY STOPS (29G) into the roove in the RIGHT END (A2).
Be sure the
interlock track
snaps into each
SAFETY STOP.
The interlock system is a safety feature
that prevents more than one drawer
from opening at the same time. Do not
use excessive force to open the drawers.
Tape Measure
Snap the INTERLOCK TRACK into the
SAFETY STOPS. Do not slide the SAFETY
STOPS onto the INTERLOCK TRACK.
Step Step 6
å
Separate the EXTENSION SLIDES (45MC) from the EXTENSION
RAILS (45MA) as shown in the upper diaram below. Be prepared, the
parts are reasy.
å
Fasten two EXTENSION RAILS (45MA) to each END (A2 and B2). Use
eiht GOLD 5/16" FLAT HEAD SCREWS (3S).
å
NOTE: For each EXTENSION RAIL, turn a SCREW into the hole
shown in the enlared diaram. Then, slide the inner cartride of the
EXTENSION RAIL out to fi nd the other hole that lines up with the hole in
the END. Turn a SCREW into this hole.
Remember:
Rihty tihty.
Lefty loosey.
409044www.sauder.com/services
Pae 11
A2
B2
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S
Open end
Open end
29G
After fastenin the RAILS to the ENDS, rest
the INTERLOCK TRACK assembly aainst the
RAILS. There should be no more than a 1/16"
ap between all SAFETY STOPS and RAILS.
Push the black lever in and pull the SLIDE from the RAIL.
45MA45MC
22G
Step
å
Fasten the LEFT END (B2) to the BACK (E). Tihten two
HIDDEN CAMS.
Step 7
409044 www.sauder.com/servicesPae 12
B2
E
Surface with HIDDEN CAMS
These edes must be even.
Start Tighten
Arrow
Minimum
190 derees
Caution
Risk of damae or
injury. HIDDEN CAMS
must be completely
tihtened. HIDDEN
CAMS that are not
completely tihtened
may loosen, and parts
may separate. To
completely tihten:
Arrow
Maximum
210 derees
F2
Surface
with
HIDDEN
CAMS
Step Step 8
å
Fasten the BOTTOM (D) to the LEFT END (B2). Tihten
two HIDDEN CAMS.
å
Fasten the RIGHT END (A2) to the BOTTOM (D) and
BACK (E). Tihten four HIDDEN CAMS.
A2
E
D
Surface with HIDDEN CAMS
Arrow
Minimum
190 derees
Maximum
210 derees
B2
Surface without
HIDDEN CAMS
These holes must be here.
409044www.sauder.com/services
Pae 13
Step
å
Fasten three METAL BRACKETS (4G) to the BOTTOM (D).
Use three BLACK 9/16" LARGE HEAD SCREWS (1S).
å
NOTE: Be sure the BRACKETS are even with the edes of
the BOTTOM.
å
Fasten the BOTTOM MOLDING (K) to the METAL
BRACKETS (4G). Use three BLACK 9/16" LARGE
HEAD SCREWS (1S).
Step 9
409044 www.sauder.com/servicesPae 14
D
K
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
Curved ede
4G
Step Step 10
å
Carefully stand your unit upriht.
å
Fasten the TOP (C) to the ENDS (A2 and B2). Tihten four
HIDDEN CAMS.
A2
C
Arrow
Minimum
190 derees
Maximum
210 derees
B2
Finished surface
Rounded ede
Pro Tip: Lift with your
les. And, you know,
your arms.
409044www.sauder.com/services
Pae 15
Step 11
å
Fasten two DRAWER SIDES (D225) to one of the DRAWER BOX FRONTS (D243). Use four BLACK 1-1/4"
FLAT HEAD SCREWS (7S).
å
Slide a DRAWER BOTTOM (D928) into the rooves in the DRAWER SIDES (D225).
å
Fasten a DRAWER BOX FRONT (D243) to the DRAWER SIDES (D225). Use four BLACK 1-1/4" FLAT
HEAD SCREWS (7S).
å
Repeat this step for the other drawer.
409044 www.sauder.com/servicesPae 16
BLACK 1-1/4" FLAT HEAD SCREW
(16 used in this step)
7S
D225
D225
D243
D243
D928
Finished surface
D225
D225
D243
BLACK 1-1/4" FLAT HEAD SCREW
7S
Be sure the rooves in each
part line up with each other
on the inside of the drawer.
å
Fasten a DRAWER FRONT (G) to one of the DRAWER
BOX FRONTS (D243). Use four BLACK 7/8" LARGE
HEAD SCREWS (17S).
å
Fasten two KNOBS (17K) to the DRAWER FRONT (G). Use
two BLACK 1-1/8" MACHINE SCREW (21S).
å
NOTE: The hole on the back surface of the DRAWER
FRONT must be close to the bottom ede.
å
Repeat this step for the other drawer.
Step 12
409044www.sauder.com/services
Pae 17
G
D243
BLACK 7/8" LARGE HEAD SCREW
(8 used for the DRAWER FRONTS)
17S
BLACK 1-1/8" MACHINE SCREW
(4 used for the KNOBS)
21S
The hole on the opposite surface
must be close to the bottom ede.
17K
Step 13
å
Stand one of the drawers upriht onto the RIGHT
DRAWER SIDE (D225).
å
Fasten one of the EXTENSION SLIDES (45MC) throuh
holes #2 and #4 to the LEFT DRAWER SIDE (D225). Use
two GOLD 5/16" FLAT HEAD SCREWS (3S).
409044 www.sauder.com/servicesPae 18
D225
D225
1
2
3
4
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
Open end
2.
å
Flip the drawer over onto the left DRAWER SIDE (D225).
å
Diaram 1. Insert the tabs on a DRAWER STOP (20G) into the
slots in a EXTENSION SLIDE (45MC). You may need to insert
one tab fi rst, then the other.
å
Diaram 2. Visually check that the DRAWER STOP (20G) is
seated in the EXTENSION SLIDE (45MC).
å
Diaram 3. If the DRAWER STOP is not seated, use your
hammer to ently tap the SLIDE until the tabs are properly
seated in the slots.
å
Now, fasten this EXTENSION SLIDE (45MC) to the riht
DRAWER SIDE (D225). Use two GOLD 5/16" FLAT HEAD
SCREWS (3S) throuh holes #2 and #4.
å
Repeat steps 13 and 14 for the other drawer.
Step 14
409044www.sauder.com/services
Pae 19
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
D225
D225
D225
20G
3.
1.
Open end
20G
20G
Seated
Post
Slots
These tabs must
insert into the slots.
1
2
3
4
Step
å
Fasten two FILE BRACKETS (11B) to the DRAWER
BOX FRONTS (D243). Use four BROWN 7/16" LARGE
HEAD SCREWS (6S).
å
Repeat this step for the other drawer.
Step 15
409044 www.sauder.com/servicesPae 20
11B
D243
11B
BROWN 7/16" LARGE HEAD SCREW
(8 used in this step)
6S
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Sauder 409044 Installation guide

Sauder
Brand
Sauder
Model
409044
Type
Installation guide
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