Sauder 409044 Installation guide

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

Enlish p 1-22

Français p 23-25

Español p 26-28

Lot # 515211 03/13/18

Purchased: __________________

Be sure to ive us a rin before

makin any returns. 1-800-523-3987

Lateral File

Ede Water Collection | Model 409044

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.

Prefer the phone? Call 1-800-523-3987.

Share your journey!

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Get all organized

and stu .

Table of Contents Assembly Tools Required

2-3

4-5

6-22

23-25

26-28

29-30

31

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

409044 www.sauder.com/servicesPae 2

Tape Measure

Skip the power trip.

This time.

Part Identiﬁ cation

409044www.sauder.com/services

Pae 3

A2

B2

C

D

E

F2

G

F2

K

L

D225

D243

D928

å While not all parts are labeled, some of the parts will have a label or an inked letter on the ede

to help distinuish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

A2 RIGHT END (1)

B2 LEFT END (1)

C TOP (1)

D BOTTOM (1)

D225 DRAWER SIDE (4)

D243 DRAWER BOX FRONT (4)

D928 DRAWER BOTTOM (2)

E BACK (1)

F2 LEG (2)

G DRAWER FRONT (2)

K BOTTOM MOLDING (1)

L FOOT (2)

Now you know

our ABCs.

G

D225

D243

D928

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

FILE GLIDE - 4

5B

20G

DRAWER STOP - 2

FILE BRACKET - 4

11B

FILE BAR - 4

1B

FILE ROD - 4

9B

INTERLOCK TRACK - 1

22G

HIDDEN CAM - 18

1F

CAM DOWEL - 12

2F

CAM SCREW - 6

8F

409044 www.sauder.com/servicesPae 4

29G

SAFETY STOP - 2

KNOB - 4

METAL BRACKET - 3

4G

(EXTENSION SET SHOWN SEPARATED)

EXTENSION SLIDE - 4

45MC

EXTENSION RAIL - 4

45MA

17K

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

BLACK 1-1/4" FLAT HEAD SCREW - 16

7S

BLACK 1-1/8" MACHINE SCREW - 4

21S

BLACK 7/8" LARGE HEAD SCREW - 8

17S

BLACK 9/16" LARGE HEAD SCREW - 6

1S

BROWN 7/16" LARGE HEAD SCREW - 8

6S

3S

GOLD 5/16" FLAT HEAD SCREW - 16

409044www.sauder.com/services

Pae 5

16S

BLACK 1-7/8" PAN HEAD SCREW - 2

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/services/tips

å

Assemble your unit on a carpeted ﬂ oor or on the empty

carton to avoid scratchin your unit or the ﬂ oor.

å

Push twelve HIDDEN CAMS (1F) into the

ENDS (A2 and B2), BOTTOM (D), and BACK (E). Then,

insert the metal end of a CAM DOWEL (2F) into each

HIDDEN CAM.

409044

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Pae 6

Do not tihten the HIDDEN CAMS in this step.

(12 used)

Arrow

1F

2F

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

A2

B2

D

E

Scan this QR code or go to this address:

http://qr.sauder.com/?ID=2060

to watch a video on how to assemble your unit.

Step 2

409044

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Pae 7

F2

8F

(6 used)

å

Push six HIDDEN CAMS (1F) into the remainin holes of

the ENDS (A2 and B2).

å

Turn six CAM SCREWS (8F) into the LEGS (F2) as shown

in the lower diaram.

The arrow in the HIDDEN

CAM must point toward the

hole in the ede of the board.

Hole

Arrow

1F

Arrow

(6 used)

A2

B2

Step

409044 www.sauder.com/servicesPae 8

Step 3

å

Fasten the ENDS (A2 and B2) to the LEGS (F2). Tihten

six HIDDEN CAMS.

å

Fasten the FEET (L) to the LEGS (F2). Use two BLACK

1-7/8" PAN HEAD SCREW (16S).

L

These surfaces must be even.

BLACK 1-7/8" PAN HEAD SCREW

(2 used in this step)

16S

1

2

L

F2

A2

B2

Step Step 4

å

Insert two SAFETY STOPS (29G) into the holes shown in

the RIGHT END (A2).

A2

29G

This pin must insert

into the location holes

in the RIGHT END (A2).

29G

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Pae 9

Step 5

Cut out this rectanle to use as a "spacer"

2-1/2"

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A2

4.

5.

22G

29G

3.

22G

29G

Surface with

HIDDEN CAMS

2.

29G

22G

2-1/2"

22G

29G

This measurement

needs to be accurate

for the interlock track

to work properly.

1.

F

L

I

P

O

V

E

R

å

Diaram 1. Usin the cutout above or a tape measure, measure 2-1/2" from one end of the INTERLOCK TRACK (22G).

Position the INTERLOCK TRACK as shown.

å

SAFETY STOP / TRACK ATTACHMENT: Diaram 2. Tilt the ﬁ rst ede of the INTERLOCK TRACK (22G) into the

SAFETY STOPS (29G).

å

Diaram 3. Rotate the INTERLOCK TRACK and apply force to snap the second ede into the SAFETY STOP.

å

Diaram 4. Repeat the SAFETY STOP / TRACK ATTACHMENT for the next SAFETY STOP while holdin the previously

completed SAFETY STOP in its location hole. Repeat these steps until all STOPS have been attached. Visually check

that all INTERLOCK TRACK edes have been snapped into the SAFETY STOPS as shown in diaram 3.

å

Diaram 5. Remove the INTERLOCK TRACK assembly from Diaram 4 and ﬂ ip it over before insertin the INTERLOCK

TRACK (22G) with SAFETY STOPS (29G) into the roove in the RIGHT END (A2).

Be sure the

interlock track

snaps into each

SAFETY STOP.

The interlock system is a safety feature

that prevents more than one drawer

from opening at the same time. Do not

use excessive force to open the drawers.

Tape Measure

Snap the INTERLOCK TRACK into the

SAFETY STOPS. Do not slide the SAFETY

STOPS onto the INTERLOCK TRACK.

Step Step 6

å

Separate the EXTENSION SLIDES (45MC) from the EXTENSION

RAILS (45MA) as shown in the upper diaram below. Be prepared, the

parts are reasy.

å

Fasten two EXTENSION RAILS (45MA) to each END (A2 and B2). Use

eiht GOLD 5/16" FLAT HEAD SCREWS (3S).

å

NOTE: For each EXTENSION RAIL, turn a SCREW into the hole

shown in the enlared diaram. Then, slide the inner cartride of the

EXTENSION RAIL out to ﬁ nd the other hole that lines up with the hole in

the END. Turn a SCREW into this hole.

Remember:

Rihty tihty.

Lefty loosey.

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Pae 11

A2

B2

GOLD 5/16" FLAT HEAD SCREW

(8 used in this step)

3S

Open end

29G

After fastenin the RAILS to the ENDS, rest

the INTERLOCK TRACK assembly aainst the

RAILS. There should be no more than a 1/16"

ap between all SAFETY STOPS and RAILS.

Push the black lever in and pull the SLIDE from the RAIL.

45MA45MC

22G

Step

å

Fasten the LEFT END (B2) to the BACK (E). Tihten two

HIDDEN CAMS.

Step 7

409044 www.sauder.com/servicesPae 12

B2

E

Surface with HIDDEN CAMS

These edes must be even.

Start Tighten

Arrow

Minimum

190 derees

Caution

Risk of damae or

injury. HIDDEN CAMS

must be completely

tihtened. HIDDEN

CAMS that are not

completely tihtened

may loosen, and parts

may separate. To

completely tihten:

Arrow

Maximum

210 derees

F2

Surface

with

HIDDEN

CAMS

Step Step 8

å

Fasten the BOTTOM (D) to the LEFT END (B2). Tihten

two HIDDEN CAMS.

å

Fasten the RIGHT END (A2) to the BOTTOM (D) and

BACK (E). Tihten four HIDDEN CAMS.

A2

E

D

Surface with HIDDEN CAMS

Arrow

Minimum

190 derees

Maximum

210 derees

B2

Surface without

HIDDEN CAMS

These holes must be here.

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Pae 13

Step

å

Fasten three METAL BRACKETS (4G) to the BOTTOM (D).

Use three BLACK 9/16" LARGE HEAD SCREWS (1S).

å

NOTE: Be sure the BRACKETS are even with the edes of

the BOTTOM.

å

Fasten the BOTTOM MOLDING (K) to the METAL

BRACKETS (4G). Use three BLACK 9/16" LARGE

HEAD SCREWS (1S).

Step 9

409044 www.sauder.com/servicesPae 14

D

K

BLACK 9/16" LARGE HEAD SCREW

(6 used in this step)

1S

Curved ede

4G

Step Step 10

å

Carefully stand your unit upriht.

å

Fasten the TOP (C) to the ENDS (A2 and B2). Tihten four

HIDDEN CAMS.

A2

C

Arrow

Minimum

190 derees

Maximum

210 derees

B2

Finished surface

Rounded ede

Pro Tip: Lift with your

les. And, you know,

your arms.

409044www.sauder.com/services

Pae 15

Step 11

å

Fasten two DRAWER SIDES (D225) to one of the DRAWER BOX FRONTS (D243). Use four BLACK 1-1/4"

FLAT HEAD SCREWS (7S).

å

Slide a DRAWER BOTTOM (D928) into the rooves in the DRAWER SIDES (D225).

å

Fasten a DRAWER BOX FRONT (D243) to the DRAWER SIDES (D225). Use four BLACK 1-1/4" FLAT

HEAD SCREWS (7S).

å

Repeat this step for the other drawer.

409044 www.sauder.com/servicesPae 16

BLACK 1-1/4" FLAT HEAD SCREW

(16 used in this step)

7S

D225

D243

D928

Finished surface

D225

D243

BLACK 1-1/4" FLAT HEAD SCREW

7S

Be sure the rooves in each

part line up with each other

on the inside of the drawer.

å

Fasten a DRAWER FRONT (G) to one of the DRAWER

BOX FRONTS (D243). Use four BLACK 7/8" LARGE

HEAD SCREWS (17S).

å

Fasten two KNOBS (17K) to the DRAWER FRONT (G). Use

two BLACK 1-1/8" MACHINE SCREW (21S).

å

NOTE: The hole on the back surface of the DRAWER

FRONT must be close to the bottom ede.

å

Repeat this step for the other drawer.

Step 12

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Pae 17

G

D243

BLACK 7/8" LARGE HEAD SCREW

(8 used for the DRAWER FRONTS)

17S

BLACK 1-1/8" MACHINE SCREW

(4 used for the KNOBS)

21S

The hole on the opposite surface

must be close to the bottom ede.

17K

Step 13

å

Stand one of the drawers upriht onto the RIGHT

DRAWER SIDE (D225).

å

Fasten one of the EXTENSION SLIDES (45MC) throuh

holes #2 and #4 to the LEFT DRAWER SIDE (D225). Use

two GOLD 5/16" FLAT HEAD SCREWS (3S).

409044 www.sauder.com/servicesPae 18

D225

1

2

3

4

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

Open end

2.

å

Flip the drawer over onto the left DRAWER SIDE (D225).

å

Diaram 1. Insert the tabs on a DRAWER STOP (20G) into the

slots in a EXTENSION SLIDE (45MC). You may need to insert

one tab ﬁ rst, then the other.

å

Diaram 2. Visually check that the DRAWER STOP (20G) is

seated in the EXTENSION SLIDE (45MC).

å

Diaram 3. If the DRAWER STOP is not seated, use your

hammer to ently tap the SLIDE until the tabs are properly

seated in the slots.

å

Now, fasten this EXTENSION SLIDE (45MC) to the riht

DRAWER SIDE (D225). Use two GOLD 5/16" FLAT HEAD

SCREWS (3S) throuh holes #2 and #4.

å

Repeat steps 13 and 14 for the other drawer.

Step 14

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Pae 19

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

D225

20G

3.

1.

Open end

20G

Seated

Post

Slots

These tabs must

insert into the slots.

1

2

3

4

Step

å

Fasten two FILE BRACKETS (11B) to the DRAWER

BOX FRONTS (D243). Use four BROWN 7/16" LARGE

HEAD SCREWS (6S).

å

Repeat this step for the other drawer.

Step 15

409044 www.sauder.com/servicesPae 20

11B

D243

11B

BROWN 7/16" LARGE HEAD SCREW

(8 used in this step)

6S

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