HEIDENHAIN TNC 620 (81760x-18) User manual

Type
User manual
TNC620
User's Manual
Programming of
MachiningCycles
NC Software
81760x-18
English (en)
10/2023
Table of contents
2HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023
Table of contents
Table of contents
1 Fundamentals........................................................................................................................ 21
2 Fundamentals / Overviews..................................................................................................... 33
3 Using Fixed Cycles................................................................................................................. 37
4 Cycles: Drilling....................................................................................................................... 65
5 Cycles: Tapping / Thread Milling........................................................................................... 119
6 Cycles: PocketMilling / StudMilling / SlotMilling................................................................. 167
7 Cycles: Coordinate Transformations...................................................................................... 229
8 Cycles: Pattern Definitions..................................................................................................... 249
9 Cycles: ContourPocket.......................................................................................................... 269
10 Cycles: Optimized Contour Milling......................................................................................... 319
11 Cycles: Cylinder Surface........................................................................................................ 395
12 Cycles: ContourPocketwith Contour Formula....................................................................... 415
13 Cycles: Special Functions...................................................................................................... 431
14 Tables of Cycles.................................................................................................................... 463
HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023 3
Table of contents
4HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023
Table of contents
1 Fundamentals........................................................................................................................ 21
1.1 About this manual...................................................................................................................... 22
1.2 Control model, software, and features........................................................................................ 24
Software options.................................................................................................................................................... 25
New or modified cycle functions of software 81760x-18............................................................................ 31
HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023 5
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2 Fundamentals / Overviews..................................................................................................... 33
2.1 Introduction................................................................................................................................ 34
2.2 Available cycle groups............................................................................................................... 35
Overview of machining cycles............................................................................................................................ 35
Overview of touch probe cycles......................................................................................................................... 36
6HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023
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3 Using Fixed Cycles................................................................................................................. 37
3.1 Working with fixed cycles........................................................................................................... 38
Machine-specific cycles (option19).................................................................................................................. 38
Defining a cycle using soft keys........................................................................................................................ 39
Defining a cycle using the GOTO function....................................................................................................... 40
Calling a cycle........................................................................................................................................................ 41
3.2 Program defaults for cycles....................................................................................................... 45
Overview................................................................................................................................................................... 45
Entering GLOBAL DEF.......................................................................................................................................... 45
Using GLOBAL DEF information......................................................................................................................... 46
Global data valid everywhere.............................................................................................................................. 47
Global data for drilling operations..................................................................................................................... 48
Global data for milling operations with pocket cycles.................................................................................. 49
Global data for milling operations with contour cycles................................................................................ 50
Global data for positioning behavior................................................................................................................. 50
Global data for probing functions...................................................................................................................... 51
3.3 Pattern definition with PATTERN DEF........................................................................................ 52
Application............................................................................................................................................................... 52
Entering PATTERN DEF........................................................................................................................................ 53
Using PATTERN DEF............................................................................................................................................ 53
Defining individual machining positions........................................................................................................... 54
Defining a single row............................................................................................................................................ 55
Defining an individual pattern............................................................................................................................. 56
Defining an individual frame............................................................................................................................... 58
Defining a full circle.............................................................................................................................................. 60
Defining a pitch circle........................................................................................................................................... 61
3.4 Point tables with cycles............................................................................................................. 62
Application with cycles......................................................................................................................................... 62
Calling a cycle in connection with point tables.............................................................................................. 62
HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023 7
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4 Cycles: Drilling....................................................................................................................... 65
4.1 Fundamentals............................................................................................................................. 66
Overview................................................................................................................................................................... 66
4.2 Cycle 200 DRILLING................................................................................................................... 68
Cycle parameters................................................................................................................................................... 70
4.3 Cycle 201 REAMING (option19)................................................................................................. 72
Cycle parameters................................................................................................................................................... 73
4.4 Cycle 202 REAMING (option19)................................................................................................. 74
Cycle parameters................................................................................................................................................... 76
4.5 Cycle 203 UNIVERSAL DRILLING (option19).............................................................................. 78
Cycle parameters................................................................................................................................................... 81
4.6 Cycle 204 BACK BORING (option19)......................................................................................... 84
Cycle parameters................................................................................................................................................... 86
4.7 Cycle 205 UNIVERSAL PECKING (option19).............................................................................. 88
Cycle parameters................................................................................................................................................... 91
Chip removal and chip breaking........................................................................................................................ 94
4.8 Cycle 208 BORE MILLING (option19)......................................................................................... 96
Cycle parameters................................................................................................................................................... 99
4.9 Cycle 241 SINGLE-LIP D.H.DRLNG (option19)........................................................................... 101
Cycle parameters................................................................................................................................................... 104
User macro............................................................................................................................................................. 107
Position behavior when working with Q379.................................................................................................... 108
4.10 Cycle 240 CENTERING (option19)............................................................................................. 112
Cycle parameters................................................................................................................................................... 114
4.11 Programming examples.............................................................................................................. 116
Example: Drilling cycles........................................................................................................................................ 116
Example: Using cycles in conjunction with PATTERN DEF.......................................................................... 117
8HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023
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5 Cycles: Tapping / Thread Milling........................................................................................... 119
5.1 Fundamentals............................................................................................................................. 120
Overview................................................................................................................................................................... 120
5.2 Cycle 206 TAPPING................................................................................................................... 121
Cycle parameters................................................................................................................................................... 123
5.3 Cycle 207 RIGID TAPPING.......................................................................................................... 124
Cycle parameters................................................................................................................................................... 127
Retracting after a program interruption........................................................................................................... 128
5.4 Cycle 209 TAPPING W/ CHIP BRKG (option19)......................................................................... 129
Cycle parameters................................................................................................................................................... 131
Retracting after a program interruption........................................................................................................... 133
5.5 Fundamentals of thread milling.................................................................................................. 134
Requirements.......................................................................................................................................................... 134
5.6 Cycle 262 THREAD MILLING (option19).................................................................................... 136
Cycle parameters................................................................................................................................................... 139
5.7 Cycle 263 THREAD MLLNG/CNTSNKG (option19)..................................................................... 141
Cycle parameters................................................................................................................................................... 144
5.8 Cycle 264 THREAD DRILLNG/MLLNG (option19)....................................................................... 147
Cycle parameters................................................................................................................................................... 150
5.9 Cycle 265 HEL. THREAD DRLG/MLG (option19)........................................................................ 153
Cycle parameters................................................................................................................................................... 156
5.10 Cycle 267 OUTSIDE THREAD MLLNG (option19)....................................................................... 158
Cycle parameters................................................................................................................................................... 161
5.11 Programming examples.............................................................................................................. 164
Example: Thread milling....................................................................................................................................... 164
HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023 9
Table of contents
6 Cycles: PocketMilling / StudMilling / SlotMilling................................................................. 167
6.1 Fundamentals............................................................................................................................. 168
Overview................................................................................................................................................................... 168
6.2 Cycle 251 RECTANGULAR POCKET (option19).......................................................................... 169
Cycle parameters................................................................................................................................................... 172
Plunging strategy Q366 with RCUTS................................................................................................................ 176
6.3 Cycle 252 CIRCULAR POCKET (option19).................................................................................. 177
Cycle parameters................................................................................................................................................... 180
Plunging strategy Q366 with RCUTS................................................................................................................ 183
6.4 Cycle 253 SLOT MILLING (option19)......................................................................................... 184
Cycle parameters................................................................................................................................................... 187
6.5 Cycle 254 CIRCULAR SLOT (option19)...................................................................................... 191
Cycle parameters................................................................................................................................................... 193
6.6 Cycle 256 RECTANGULAR STUD (option19).............................................................................. 198
Cycle parameters................................................................................................................................................... 200
6.7 Cycle 257 CIRCULAR STUD (option19)...................................................................................... 204
Cycle parameters................................................................................................................................................... 206
6.8 Cycle 258 POLYGON STUD (option19)....................................................................................... 209
Cycle parameters................................................................................................................................................... 211
6.9 Cycle 233 FACE MILLING (option19)......................................................................................... 215
Cycle parameters................................................................................................................................................... 221
6.10 Programming examples.............................................................................................................. 226
Example: Milling pockets, studs and slots....................................................................................................... 226
10 HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023
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7 Cycles: Coordinate Transformations...................................................................................... 229
7.1 Fundamentals............................................................................................................................. 230
Overview................................................................................................................................................................... 230
Effectiveness of coordinate transformations.................................................................................................. 230
7.2 Cycle 7 DATUM SHIFT............................................................................................................... 231
Cycle parameters................................................................................................................................................... 233
7.3 Cycle 8 MIRRORING................................................................................................................... 234
Cycle parameters................................................................................................................................................... 234
7.4 Cycle 10 ROTATION................................................................................................................... 235
Cycle parameters................................................................................................................................................... 236
7.5 Cycle 11 SCALING FACTOR........................................................................................................ 237
Cycle parameters................................................................................................................................................... 237
7.6 Cycle 26 AXIS-SPECIFIC SCALING............................................................................................. 238
Cycle parameters................................................................................................................................................... 238
7.7 Cycle 19 WORKING PLANE (option8)......................................................................................... 239
Cycle parameters................................................................................................................................................... 241
Reset......................................................................................................................................................................... 241
Positioning the axes of rotation......................................................................................................................... 241
Position display in a tilted system..................................................................................................................... 243
Monitoring of the working space....................................................................................................................... 243
Positioning in a tilted coordinate system........................................................................................................ 243
Combining coordinate transformation cycles................................................................................................. 243
Procedure for working with Cycle 19 WORKING PLANE.............................................................................. 244
7.8 Cycle 247 PRESETTING.............................................................................................................. 245
Cycle parameters................................................................................................................................................... 246
7.9 Programming examples.............................................................................................................. 247
Example: Coordinate conversion cycles........................................................................................................... 247
HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023 11
Table of contents
8 Cycles: Pattern Definitions..................................................................................................... 249
8.1 Fundamentals............................................................................................................................. 250
Overview................................................................................................................................................................... 250
8.2 Cycle 220 POLAR PATTERN (option19)..................................................................................... 252
Cycle parameters................................................................................................................................................... 254
8.3 Cycle 221 CARTESIAN PATTERN (option19)............................................................................. 256
Cycle parameters................................................................................................................................................... 258
8.4 Cycle 224 DATAMATRIX CODE PATTERN (option19)................................................................ 260
Cycle parameters................................................................................................................................................... 262
Outputting variable texts in DataMatrix codes............................................................................................... 263
8.5 Programming examples.............................................................................................................. 266
Example: Polar hole patterns.............................................................................................................................. 266
12 HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023
Table of contents
9 Cycles: ContourPocket.......................................................................................................... 269
9.1 SL Cycles................................................................................................................................... 270
Application............................................................................................................................................................... 270
Overview................................................................................................................................................................... 272
9.2 Cycle 14 CONTOUR.................................................................................................................... 273
Cycle parameters................................................................................................................................................... 273
9.3 Superimposing contours............................................................................................................. 274
Fundamentals......................................................................................................................................................... 274
Subprograms: overlapping pockets................................................................................................................... 274
Surface resulting from sum................................................................................................................................ 275
Surface resulting from difference...................................................................................................................... 276
Surface resulting from intersection................................................................................................................... 276
9.4 Cycle 20 CONTOUR DATA (option19)........................................................................................ 277
Cycle parameters................................................................................................................................................... 278
9.5 Cycle 21 PILOT DRILLING (option19)........................................................................................ 280
Cycle parameters................................................................................................................................................... 281
9.6 Cycle 22 ROUGH-OUT (option19).............................................................................................. 282
Cycle parameters................................................................................................................................................... 285
9.7 Cycle 23 FLOOR FINISHING (option19)...................................................................................... 287
Cycle parameters................................................................................................................................................... 289
9.8 Cycle 24 SIDE FINISHING (option19)......................................................................................... 290
Cycle parameters................................................................................................................................................... 293
9.9 Cycle 270 CONTOUR TRAIN DATA (option19)........................................................................... 294
Cycle parameters................................................................................................................................................... 295
9.10 Cycle 25 CONTOUR TRAIN (option19)....................................................................................... 296
Cycle parameters................................................................................................................................................... 298
9.11 Cycle 275 TROCHOIDAL SLOT (option19)................................................................................. 301
Cycle parameters................................................................................................................................................... 304
9.12 Cycle 276 THREE-D CONT. TRAIN (option19)............................................................................ 307
Cycle parameters................................................................................................................................................... 311
9.13 Programming examples.............................................................................................................. 313
Example: Roughing-out and fine-roughing a pocket with SL Cycles.......................................................... 313
Example: Pilot drilling, roughing and finishing overlapping contours with SL Cycles............................. 315
Example: Contour train......................................................................................................................................... 317
HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023 13
Table of contents
10 Cycles: Optimized Contour Milling......................................................................................... 319
10.1 OCM cycles (option167)............................................................................................................ 320
OCM cycles............................................................................................................................................................. 320
Positioning logic in OCM cycles......................................................................................................................... 326
Overview................................................................................................................................................................... 327
10.2 Cycle 271 OCM CONTOUR DATA (option167)........................................................................... 328
Cycle parameters................................................................................................................................................... 329
10.3 Cycle 272 OCM ROUGHING (option167).................................................................................... 331
Cycle parameters................................................................................................................................................... 334
10.4 OCM cutting data calculator (option167)................................................................................... 337
Fundamentals of the OCM cutting data calculator....................................................................................... 337
Operation................................................................................................................................................................. 339
Fillable form............................................................................................................................................................ 339
Process parameters.............................................................................................................................................. 344
Achieving an optimum result.............................................................................................................................. 344
10.5 Cycle 273 OCM FINISHING FLOOR (option167)......................................................................... 346
Cycle parameters................................................................................................................................................... 348
10.6 Cycle 274 OCM FINISHING SIDE (option167)............................................................................. 350
Cycle parameters................................................................................................................................................... 352
10.7 Cycle 277 OCM CHAMFERING (option167)................................................................................ 354
Cycle parameters................................................................................................................................................... 356
10.8 OCM standard figures................................................................................................................ 358
Fundamentals......................................................................................................................................................... 358
10.9 Cycle 1271 OCM RECTANGLE (option167)................................................................................ 361
Cycle parameters................................................................................................................................................... 362
10.10 Cycle 1272 OCM CIRCLE (option167)........................................................................................ 365
Cycle parameters................................................................................................................................................... 366
10.11 Cycle 1273 OCM SLOT / RIDGE (option167).............................................................................. 368
Cycle parameters................................................................................................................................................... 369
10.12 Cycle 1274 OCM CIRCULAR SLOT (option167).......................................................................... 372
Cycle parameters................................................................................................................................................... 373
10.13 Cycle 1278 OCM POLYGON (option167).................................................................................... 376
Cycle parameters................................................................................................................................................... 377
14 HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023
Table of contents
10.14 Cycle 1281 OCM RECTANGLE BOUNDARY (option167)............................................................. 380
10.15 Cycle 1282 OCM CIRCLE BOUNDARY (option#167)................................................................... 382
Cycle parameters................................................................................................................................................... 383
10.16 Programming examples.............................................................................................................. 384
Example: Open pocket and fine roughing with OCM cycles........................................................................ 384
Example: Program various depths with OCM cycles.................................................................................... 387
Example: Face milling and fine roughing with OCM cycles......................................................................... 389
Example: Contour with OCM figure cycles...................................................................................................... 391
Example: void areas with OCM cycles.............................................................................................................. 393
HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023 15
Table of contents
11 Cycles: Cylinder Surface........................................................................................................ 395
11.1 Fundamentals............................................................................................................................. 396
Overview of cylindrical surface cycles.............................................................................................................. 396
11.2 Cycle 27 CYLINDER SURFACE (option 8).................................................................................... 397
Cycle parameters................................................................................................................................................... 399
11.3 Cycle 28 CYLINDRICAL SURFACE SLOT (option 8)..................................................................... 400
Cycle parameters................................................................................................................................................... 403
11.4 Cycle 29 CYL SURFACE RIDGE (option8)................................................................................... 405
Cycle parameters................................................................................................................................................... 407
11.5 Cycle 39 CYL. SURFACE CONTOUR (option8)............................................................................ 409
Cycle parameters................................................................................................................................................... 411
11.6 Programming examples.............................................................................................................. 412
Example: Cylinder surface with Cycle 27......................................................................................................... 412
Example: Cylinder surface with Cycle 28......................................................................................................... 414
16 HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023
Table of contents
12 Cycles: ContourPocketwith Contour Formula....................................................................... 415
12.1 SL or OCM cycles with complex contour formula....................................................................... 416
Fundamentals......................................................................................................................................................... 416
Selecting an NC program with contour definitions........................................................................................ 419
Defining contour descriptions............................................................................................................................. 420
Entering a complex contour formula................................................................................................................ 421
Superimposed contours....................................................................................................................................... 422
Machining contours with SL or OCM cycles................................................................................................... 424
Example: Roughing and finishing superimposed contours with the contour formula............................ 424
12.2 SL or OCM cycles with simple contour formula.......................................................................... 427
Fundamentals......................................................................................................................................................... 427
Entering a simple contour formula.................................................................................................................... 429
Contour machining with SL Cycles................................................................................................................... 430
HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023 17
Table of contents
13 Cycles: Special Functions...................................................................................................... 431
13.1 Fundamentals............................................................................................................................. 432
Overview................................................................................................................................................................... 432
13.2 Cycle 9 DWELL TIME.................................................................................................................. 433
Cycle parameters................................................................................................................................................... 433
13.3 Cycle 12 PGM CALL................................................................................................................... 434
Cycle parameters................................................................................................................................................... 435
13.4 Cycle 13 ORIENTATION.............................................................................................................. 436
Cycle parameters................................................................................................................................................... 436
13.5 Cycle 32 TOLERANCE................................................................................................................. 437
Influences of the geometry definition in the CAM system........................................................................... 438
Cycle parameters................................................................................................................................................... 440
13.6 Cycle 225 ENGRAVING............................................................................................................... 441
Cycle parameters................................................................................................................................................... 442
Allowed engraving characters............................................................................................................................ 445
Non-printable characters..................................................................................................................................... 445
Engraving system variables................................................................................................................................ 446
Engraving the name and path of an NC program.......................................................................................... 447
Engraving the counter reading........................................................................................................................... 447
13.7 Cycle 232 FACE MILLING (option19)......................................................................................... 448
Cycle parameters................................................................................................................................................... 452
13.8 Cycle 238 MEASURE MACHINE STATUS (option155)................................................................ 455
Cycle parameters................................................................................................................................................... 457
13.9 Cycle 239 ASCERTAIN THE LOAD (option143).......................................................................... 458
Cycle parameters................................................................................................................................................... 460
13.10 Cycle 18 THREAD CUTTING....................................................................................................... 461
Cycle parameters................................................................................................................................................... 462
18 HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023
Table of contents
14 Tables of Cycles.................................................................................................................... 463
14.1 Table of cycles........................................................................................................................... 464
Machining cycles................................................................................................................................................... 464
HEIDENHAIN | TNC620 | Programming of Machining Cycles | 10/2023 19
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HEIDENHAIN TNC 620 (81760x-18) User manual

Type
User manual

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