HEIDENHAIN TNC 640 (34059x-18) User manual

Type
User manual
TNC640
User'sManual
KlartextProgramming
NC Software
34059x-18
English (en)
10/2023
Controls and displays
Controls and displays
Keys
If you are using a TNC640 with touch control, you can
replace some keystrokes with gestures.
Further information: "Operating the Touchscreen",
Page 613
Keys on the screen
Key Function
Select screen layout
Toggle the display between machine
operating mode, programming
mode, and a third desktop
Soft keys for selecting functions on
screen
Switch the soft-key rows
Alphabetic keyboard
Key Function
File names, comments
ISO programming
Select the next element; for example,
an input field, button, or selection
option
SHIFT + TAB Select the previous element
Open the HEROS menu
Machine operating modes
Key Function
Manual operation
Electronic handwheel
Positioning with Manual Data Input
Program Run, Single Block
Program Run, Full Sequence
Programming modes
Key Function
Programming
Test Run
2HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023
Controls and displays
Entering and editing coordinate
axes and numbers
Key Function
. . .
Select the coordinate axes or enter
them in the NC program
. . .
Numbers
Decimal separator / Reverse
algebraic sign
Polar coordinate entry /
Incremental values
Q parameter programming /
Q parameter status
Capture actual position
NO
ENT
Skip dialog questions, delete words
Confirm entry and resume dialog
Conclude the NC block, end your
input
Clear entries or error message
Abort dialog, delete program section
Tool functions
Key Function
Define tool data in the NC program
Call tool data
Managing NC programs and files,
control functions
Key Function
Select or delete NC programs or
files, external data transfer
Define program call, select datum
and point tables
Select MOD functions
Display help text for NC error
messages, call TNCguide
Display all current error messages
Show calculator
Show special functions
Currently not assigned
Navigation keys
Key Function
Position the cursor
Go directly to NC blocks, cycles, and
parameter functions
Navigate to the beginning of a
program or table
Navigate to the end of the program
or table row
Navigate up one page
Navigate down one page
Select the next tab in forms
Up/down one dialog box or button
HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023 3
Controls and displays
Cycles, subprograms, and
program-section repeats
Key Function
Define touch probe cycles
Define and call cycles
Enter and call subprograms and
program section repeats
Enter program stop in an
NC program
Programming path contours
Key Function
Contour approach and departure
FK free contour programming
Straight line
Circle center/pole for polar coordi-
nates
Circular arc with center
Circular arc with radius
Circular arc with tangential transition
Chamfer/rounding arc
Potentiometer for feed rate
and spindle speed
Feed rate Spindle speed
3D mouse
A HEIDENHAIN 3D mouse is available as a complement
to the keyboard unit.
A 3D mouse allows you to manipulate objects as
intuitively as if you were holding them in your hands.
This is made possible through simultaneous six-degree-
of-freedom motion:
2D movement in the XY plane
3D rotation around the axes X, Y, and Z
Zooming in or zooming out
These options increase the ease of use in the following
applications in particular:
CAD import
Material removal simulation
3D applications of an external PC that you can
use on the control based on software option 133
(Remote Desktop Manager)
4HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023
Table of contents
Table of contents
1 Basic Information................................................................................................................... 33
2 First Steps............................................................................................................................. 49
3 Fundamentals........................................................................................................................ 65
4 Tools...................................................................................................................................... 125
5 Programming Contours.......................................................................................................... 143
6 Programming Aids................................................................................................................. 197
7 Miscellaneous Functions........................................................................................................ 231
8 Subprograms and Program Section Repeats.......................................................................... 251
9 Programming QParameters................................................................................................... 275
10 Special Functions................................................................................................................... 371
11 Multiple-axis Machining......................................................................................................... 459
12 Data Transfer from CAD Files................................................................................................ 527
13 Pallets.................................................................................................................................... 555
14 Turning.................................................................................................................................. 575
15 Grinding................................................................................................................................. 603
16 Operating the Touchscreen.................................................................................................... 613
17 Tables and Overviews............................................................................................................ 627
HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023 5
Table of contents
6HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023
Table of contents
1 Basic Information................................................................................................................... 33
1.1 About this manual...................................................................................................................... 34
1.2 Control model, software and features........................................................................................ 36
Software options.................................................................................................................................................... 38
New functions 34059x-18................................................................................................................................... 43
HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023 7
Table of contents
2 First Steps............................................................................................................................. 49
2.1 Overview..................................................................................................................................... 50
2.2 Switching on the machine.......................................................................................................... 51
Acknowledging the power interruption............................................................................................................. 51
2.3 Programming the first part......................................................................................................... 52
Selecting the operating mode............................................................................................................................ 52
Important controls and displays........................................................................................................................ 52
Creating a new NC program / file management............................................................................................ 53
Defining a workpiece blank................................................................................................................................. 54
Program layout....................................................................................................................................................... 55
Programming a simple contour......................................................................................................................... 56
Creating a cycle program.................................................................................................................................... 61
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3 Fundamentals........................................................................................................................ 65
3.1 The TNC640.............................................................................................................................. 66
HEIDENHAIN Klartext and ISO........................................................................................................................... 66
Compatibility........................................................................................................................................................... 66
3.2 Visual display unit and operating panel...................................................................................... 67
Display screen........................................................................................................................................................ 67
Setting the screen layout..................................................................................................................................... 67
Operating panel...................................................................................................................................................... 68
Extended Workspace Compact.......................................................................................................................... 71
3.3 Modes of operation.................................................................................................................... 74
Manual Operation and El. Handwheel............................................................................................................... 74
Positioning with Manual Data Input.................................................................................................................. 74
Programming.......................................................................................................................................................... 75
Test Run.................................................................................................................................................................. 75
Program Run, Full Sequence and Program Run, SingleBlock..................................................................... 76
3.4 NC fundamentals........................................................................................................................ 77
Position encoders and reference marks.......................................................................................................... 77
Programmable axes.............................................................................................................................................. 77
Reference systems................................................................................................................................................ 78
Designation of the axes on milling machines................................................................................................. 90
Polar coordinates................................................................................................................................................... 90
Absolute and incremental workpiece positions.............................................................................................. 91
Selecting the preset.............................................................................................................................................. 92
3.5 Creating and entering NC programs........................................................................................... 93
Structure of an NC program in HEIDENHAIN Klartext.................................................................................. 93
Defining the workpiece blank: BLK FORM....................................................................................................... 94
Creating a new NC program............................................................................................................................... 98
Programming tool movements in Klartext...................................................................................................... 100
Actual position capture........................................................................................................................................ 102
Editing an NC program........................................................................................................................................ 103
The control's search function............................................................................................................................. 107
3.6 File management........................................................................................................................ 109
Files........................................................................................................................................................................... 109
Displaying externally generated files on the control...................................................................................... 111
Directories............................................................................................................................................................... 111
Paths......................................................................................................................................................................... 111
Overview: Functions of the file manager......................................................................................................... 112
Calling the File Manager...................................................................................................................................... 113
Selecting drives, directories and files............................................................................................................... 114
Creating a new directory...................................................................................................................................... 116
Creating new file.................................................................................................................................................... 116
HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023 9
Table of contents
Copying a single file.............................................................................................................................................. 116
Copying files into another directory.................................................................................................................. 117
Copying a table...................................................................................................................................................... 118
Copying a directory............................................................................................................................................... 119
Choosing one of the last files selected............................................................................................................ 119
Deleting a file.......................................................................................................................................................... 120
Deleting a directory............................................................................................................................................... 120
Tagging files........................................................................................................................................................... 121
Renaming a file...................................................................................................................................................... 122
Sorting files............................................................................................................................................................. 122
Additional functions.............................................................................................................................................. 123
10 HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023
Table of contents
4 Tools...................................................................................................................................... 125
4.1 Entering tool-related data........................................................................................................... 126
Feed rate F.............................................................................................................................................................. 126
Spindle speed S..................................................................................................................................................... 127
4.2 Tool data.................................................................................................................................... 128
Requirements for tool compensation............................................................................................................... 128
Tool number, tool name...................................................................................................................................... 128
Tool length L........................................................................................................................................................... 129
Tool radius R.......................................................................................................................................................... 131
Delta values for lengths and radii...................................................................................................................... 131
Entering tool data into the NC program........................................................................................................... 132
Calling the tool data.............................................................................................................................................. 133
Tool change............................................................................................................................................................ 135
4.3 Tool compensation..................................................................................................................... 138
Introduction............................................................................................................................................................. 138
Tool length compensation................................................................................................................................... 138
Tool radius compensation................................................................................................................................... 139
HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023 11
Table of contents
5 Programming Contours.......................................................................................................... 143
5.1 Tool movements......................................................................................................................... 144
Path functions........................................................................................................................................................ 144
FK free contour programming............................................................................................................................ 144
Miscellaneous functions M................................................................................................................................. 144
Subprograms and program section repeats................................................................................................... 145
Programming with Q parameters...................................................................................................................... 145
5.2 Fundamentals of path functions................................................................................................. 146
Programming tool movements for machining............................................................................................... 146
5.3 Approaching and departing a contour........................................................................................ 150
Starting point and end point............................................................................................................................... 150
Overview: Types of paths for contour approach and departure................................................................. 152
Important positions for approach and departure........................................................................................... 153
Approaching on a straight line with tangential connection: APPR LT........................................................ 155
Approaching on a straight line perpendicular to the first contour point: APPR LN.................................. 155
Approaching on a circular path with tangential connection: APPR CT...................................................... 156
Approaching on a circular path with tangential connection from a straight line to the contour:
APPR LCT................................................................................................................................................................ 157
Departing in a straight line with tangential connection: DEP LT................................................................. 158
Departing in a straight line perpendicular to the last contour point: DEP LN........................................... 158
Departing on a circular path with tangential connection: DEP CT.............................................................. 159
Departing on a circular arc tangentially connecting the contour and a straight line: DEP LCT............. 159
5.4 Path contours — Cartesian coordinates...................................................................................... 160
Overview of path functions................................................................................................................................. 160
Straight line L......................................................................................................................................................... 161
Inserting a chamfer between two straight lines............................................................................................. 162
Rounded corners RND.......................................................................................................................................... 163
Circle center CC..................................................................................................................................................... 164
Circular arc C around circle center CC............................................................................................................. 165
Circular arc CR with fixed radius....................................................................................................................... 167
Circular arc CT with tangential transition........................................................................................................ 169
Superimposing a linear motion on a circular contour................................................................................... 170
Example: Linear movements and chamfers with Cartesian coordinates.................................................. 171
Example: Circular movements with Cartesian coordinates......................................................................... 172
Example: Full circle with Cartesian coordinates............................................................................................. 173
5.5 Path contours – Polar coordinates............................................................................................. 174
Overview................................................................................................................................................................... 174
Datum for polar coordinates: pole CC.............................................................................................................. 175
Straight line LP....................................................................................................................................................... 175
Circular path CP around pole CC....................................................................................................................... 176
Circle CTP with tangential connection............................................................................................................. 176
Helix.......................................................................................................................................................................... 177
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Example: Linear movement with polar coordinates...................................................................................... 179
Example: Helix........................................................................................................................................................ 180
5.6 Path contours – FK free contour programming.......................................................................... 181
Fundamentals......................................................................................................................................................... 181
Defining the working plane.................................................................................................................................. 182
FK programming graphics................................................................................................................................... 183
Initiating the FK dialog......................................................................................................................................... 184
Pole for FK programming.................................................................................................................................... 184
Free straight line programming.......................................................................................................................... 185
Free circular path programming........................................................................................................................ 186
Input possibilities................................................................................................................................................... 187
Auxiliary points....................................................................................................................................................... 190
Relative data........................................................................................................................................................... 191
Example: FK programming 1.............................................................................................................................. 193
Example: FK programming 2.............................................................................................................................. 194
Example: FK programming 3.............................................................................................................................. 195
HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023 13
Table of contents
6 Programming Aids................................................................................................................. 197
6.1 GOTO function............................................................................................................................ 198
Using the GOTO key............................................................................................................................................. 198
6.2 Display of NC programs............................................................................................................. 199
Syntax highlighting................................................................................................................................................ 199
Scrollbar................................................................................................................................................................... 199
6.3 Adding comments...................................................................................................................... 200
Application............................................................................................................................................................... 200
Entering comments during programming........................................................................................................ 200
Inserting comments after program entry........................................................................................................ 200
Entering a comment in a separate NC block.................................................................................................. 200
Commenting out an existing NC block............................................................................................................ 200
Functions for editing a comment...................................................................................................................... 201
6.4 Freely editing an NC program..................................................................................................... 202
6.5 Skipping NC blocks.................................................................................................................... 203
Insert a slash (/).................................................................................................................................................... 203
Delete the slash (/)................................................................................................................................................ 203
6.6 Structuring NC programs............................................................................................................ 204
Definition and applications.................................................................................................................................. 204
Displaying the program structure window / Changing the active window................................................ 204
Inserting a structure block in the program window....................................................................................... 205
Selecting blocks in the program structure window....................................................................................... 205
6.7 Calculator................................................................................................................................... 206
Operation................................................................................................................................................................. 206
6.8 Cutting data calculator............................................................................................................... 209
Application............................................................................................................................................................... 209
Working with cutting data tables....................................................................................................................... 211
6.9 Programming graphics............................................................................................................... 214
Activating and deactivating programming graphics...................................................................................... 214
Generating a graphic for an existing NC program......................................................................................... 215
Block number display ON/OFF........................................................................................................................... 215
Erasing the graphic............................................................................................................................................... 215
Showing grid lines................................................................................................................................................. 215
Magnification or reduction of details................................................................................................................ 216
6.10 Error messages.......................................................................................................................... 217
Display of errors.................................................................................................................................................... 217
Opening the error window................................................................................................................................... 217
14 HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023
Table of contents
Detailed error messages...................................................................................................................................... 218
INTERNAL INFO soft key..................................................................................................................................... 218
GROUPING soft key.............................................................................................................................................. 219
ACTIVATE AUTOMATIC SAVING soft key........................................................................................................ 219
Deleting errors........................................................................................................................................................ 220
Error log................................................................................................................................................................... 221
Keystroke log.......................................................................................................................................................... 222
Informational texts................................................................................................................................................ 223
Saving service files................................................................................................................................................ 223
Closing the error window..................................................................................................................................... 223
6.11 TNCguide: context-sensitive help............................................................................................... 224
Application............................................................................................................................................................... 224
Using TNCguide..................................................................................................................................................... 225
Downloading current help files........................................................................................................................... 228
HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023 15
Table of contents
7 Miscellaneous Functions........................................................................................................ 231
7.1 Entering miscellaneous functions M and STOP.......................................................................... 232
Fundamentals......................................................................................................................................................... 232
7.2 Miscellaneous functions for program run inspection, spindle and coolant.................................. 233
Overview................................................................................................................................................................... 233
7.3 Miscellaneous functions for coordinate entries.......................................................................... 234
Programming machine-referenced coordinates: M91/M92......................................................................... 234
Moving to positions in a non-tilted input coordinate system with a tilted working plane: M130.......... 236
7.4 Miscellaneous functions for path behavior................................................................................. 237
Machining small contour steps: M97............................................................................................................... 237
Machining open contour corners: M98............................................................................................................ 238
Feed rate factor for plunging movements: M103.......................................................................................... 239
Feed rate in millimeters per spindle revolution: M136.................................................................................. 240
Feed rate for circular arcs: M109/M110/M111.............................................................................................. 241
Pre-calculating radius-compensated contours (LOOKAHEAD): M120...................................................... 242
Superimposing handwheel positioning during program run: M118........................................................... 244
Retraction from the contour in the tool-axis direction: M140...................................................................... 246
Suppressing touch probe monitoring: M141................................................................................................... 248
Deleting basic rotation: M143............................................................................................................................. 248
Lifting off the tool automatically from the contour at NC stop: M148...................................................... 249
Rounding corners: M197...................................................................................................................................... 250
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Table of contents
8 Subprograms and Program Section Repeats.......................................................................... 251
8.1 Labeling subprograms and program section repeats.................................................................. 252
Label......................................................................................................................................................................... 252
8.2 Subprograms.............................................................................................................................. 253
Operating sequence.............................................................................................................................................. 253
Programming notes.............................................................................................................................................. 253
Programming the subprogram........................................................................................................................... 253
Calling a subprogram........................................................................................................................................... 254
8.3 Program-section repeats............................................................................................................ 255
Label......................................................................................................................................................................... 255
Operating sequence.............................................................................................................................................. 255
Programming notes.............................................................................................................................................. 255
Programming a program section repeat.......................................................................................................... 256
Calling a program section repeat...................................................................................................................... 256
8.4 Calling an external NC program................................................................................................. 257
Overview of the soft keys.................................................................................................................................... 257
Operating sequence.............................................................................................................................................. 258
Programming notes.............................................................................................................................................. 258
Calling an external NC program......................................................................................................................... 260
8.5 Point tables................................................................................................................................ 262
Creating a point table........................................................................................................................................... 262
Hiding single points for the machining process............................................................................................. 263
Selecting a point table in the NC program...................................................................................................... 264
Using point tables.................................................................................................................................................. 265
Definition.................................................................................................................................................................. 265
8.6 Nesting....................................................................................................................................... 266
Types of nesting.................................................................................................................................................... 266
Nesting depth......................................................................................................................................................... 266
Subprogram within a subprogram.................................................................................................................... 267
Repeating program section repeats.................................................................................................................. 268
Repeating a subprogram..................................................................................................................................... 269
8.7 Programming examples.............................................................................................................. 270
Example: Milling a contour in several infeeds................................................................................................. 270
Example: Groups of holes................................................................................................................................... 271
Example: Group of holes with multiple tools.................................................................................................. 272
HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023 17
Table of contents
9 Programming QParameters................................................................................................... 275
9.1 Principle and overview of functions........................................................................................... 276
Q parameter types................................................................................................................................................. 277
Programming notes.............................................................................................................................................. 279
Calling Q parameter functions............................................................................................................................ 280
9.2 Part families—Q parameters in place of numerical values.......................................................... 281
Application............................................................................................................................................................... 281
9.3 Describing contours with mathematical functions...................................................................... 282
Application............................................................................................................................................................... 282
Overview................................................................................................................................................................... 283
Programming fundamental operations............................................................................................................ 284
9.4 Trigonometric functions............................................................................................................. 286
Definitions................................................................................................................................................................ 286
Programming trigonometric functions............................................................................................................. 286
9.5 Calculation of circles.................................................................................................................. 288
Application............................................................................................................................................................... 288
9.6 If-then decisions with Q parameters........................................................................................... 289
Application............................................................................................................................................................... 289
Abbreviations used................................................................................................................................................ 289
Jump conditions.................................................................................................................................................... 290
Programming if-then decisions.......................................................................................................................... 291
9.7 Entering formulas directly.......................................................................................................... 292
Entering formulas.................................................................................................................................................. 292
Calculation rules.................................................................................................................................................... 292
Overview................................................................................................................................................................... 294
Example: Trigonometric function....................................................................................................................... 296
9.8 Checking and changing Q parameters........................................................................................ 297
Procedure................................................................................................................................................................ 297
9.9 Additional functions................................................................................................................... 299
Overview................................................................................................................................................................... 299
FN 14: ERROR output of error messages........................................................................................................ 300
FN 16: F-PRINT – Formatted output of text and Qparameter values....................................................... 306
FN 18: SYSREAD – Reading system data....................................................................................................... 316
FN 19: PLC transferring values to PLC............................................................................................................. 316
FN 20: WAIT FOR NC and PLC synchronization............................................................................................ 317
FN 29: PLC transferring values to the PLC...................................................................................................... 318
FN 37: EXPORT...................................................................................................................................................... 318
FN 38: SEND – Send information from the NC program............................................................................. 319
18 HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023
Table of contents
9.10 String parameters....................................................................................................................... 321
String processing functions................................................................................................................................ 321
Assigning string parameters............................................................................................................................... 322
Chain-linking string parameters......................................................................................................................... 323
Converting a numerical value to a string parameter..................................................................................... 324
Copying a substring from a string parameter................................................................................................ 325
Reading system data............................................................................................................................................ 326
Converting a string parameter to a numerical value..................................................................................... 327
Testing a string parameter.................................................................................................................................. 328
Determining the length of a string parameter................................................................................................ 329
Comparing the lexical order of two alphanumerical strings........................................................................ 330
Reading out machine parameters..................................................................................................................... 331
9.11 Preassigned Q parameters......................................................................................................... 333
Values from the PLC: Q100 to Q107................................................................................................................ 333
Active tool radius: Q108....................................................................................................................................... 333
Tool axis: Q109...................................................................................................................................................... 334
Spindle status: Q110............................................................................................................................................. 334
Coolant on/off: Q111............................................................................................................................................ 334
Overlap factor: Q112............................................................................................................................................. 334
Unit of measure in the NC program Q113....................................................................................................... 335
Tool length: Q114.................................................................................................................................................. 335
Measurement result from programmable touch-probe cycles: Q115 to Q119........................................ 335
Qparameters Q115 and Q116 for automatic tool measurement............................................................... 336
Calculated coordinates of the rotary axes: Q120 to Q122........................................................................... 336
Measurement results from touch-probe cycles............................................................................................. 337
Checking the setup situation: Q601.................................................................................................................. 340
9.12 Accessing tables with SQL statements....................................................................................... 341
Introduction............................................................................................................................................................. 341
Programming SQL commands........................................................................................................................... 343
Overview of functions........................................................................................................................................... 344
SQL BIND................................................................................................................................................................. 345
SQL EXECUTE......................................................................................................................................................... 346
SQL FETCH............................................................................................................................................................. 351
SQL UPDATE........................................................................................................................................................... 353
SQL INSERT............................................................................................................................................................ 355
SQL COMMIT.......................................................................................................................................................... 356
SQL ROLLBACK...................................................................................................................................................... 357
SQL SELECT............................................................................................................................................................ 359
Examples................................................................................................................................................................. 361
9.13 Programming examples.............................................................................................................. 363
Example: Rounding a value................................................................................................................................. 363
Example: Ellipse..................................................................................................................................................... 364
HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023 19
Table of contents
Example: Concave cylinder machined with ball-nose cutter....................................................................... 366
Example: Convex sphere machined with end mill.......................................................................................... 368
20 HEIDENHAIN | TNC640 | Klartext Programming User's Manual | 10/2023
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HEIDENHAIN TNC 640 (34059x-18) User manual

Type
User manual

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