Toro 60in DFS E-Z Vac Collection System, Z500 Series Z Master Mowers User manual

Toro
Brand
Toro
Model
60in DFS E-Z Vac Collection System, Z500 Series Z Master Mowers
Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3359-401RevA
60inand72inDFSE-ZVac
CollectionSystem
Z500SeriesZMasterMowers
ModelNo.78544—SerialNo.280000001andUp
ModelNo.78545—SerialNo.280000001andUp
Registeratwww.Toro.com.OriginalInstructions(EN)
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
andFigure2identiesthelocationofthemodeland
serialnumbersontheproduct.Writethenumbersin
thespaceprovided.
Figure1
1.Blowermodelandserialnumberlocation
ModelNo.
SerialNo.
Figure2
BaggerSerialNumber
1.Baggermodelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure3),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure3
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafetyandInstructionalDecals.............................4
Setup............................................................................5
1PreparingtheMower.........................................6
2InstallingtheBaggerMountingBracket..............6
3InstallingtheHandleAssembly..........................8
4TighteningallMountingBolts............................9
5InstallingtheBaggerAssembly...........................9
6RoutingtheBlowerBeltintotheBlower
Assembly.......................................................10
7InstallingtheBlowerAssembly.........................10
8SizingtheUpperTubefor60inchMowers
withGasEngines...........................................12
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
9InstallingtheDischargeTubes..........................13
10InstallingtheBeltCover.................................15
11InstallingtheWeights.....................................16
12AdjustingtheParkingBrake...........................16
13CheckingtheTirePressure.............................17
Operation...................................................................18
PositioningtheAdjustableBafe........................18
EmptyingtheBagger..........................................19
ClearingObstructionsfromtheCollection
System............................................................19
RemovingtheBagger.........................................19
UsingtheGrassDeector...................................20
TransportingMachines.......................................20
OperatingTips...................................................20
Maintenance...............................................................22
RecommendedMaintenanceSchedule(s)................22
CleaningtheBaggerScreen.................................22
CleaningtheCollectionSystem...........................22
InspectingtheBlowerBelt..................................22
ReplacingtheBlowerBelt...................................22
CheckingandAdjustingtheBlower
Latch..............................................................23
GreasingtheIdlerArmandHandle
Pivot..............................................................23
InspectingtheCollectionSystem........................24
AdjustingtheDoorClosing................................24
AdjustingtheDoorOpening..............................25
AdjustingtheLatches.........................................25
InspectingtheMowerBlades..............................25
InstallingtheMowerBlades................................25
InstallingtheGrassDeector.............................26
Storage.......................................................................26
Troubleshooting.........................................................27
Safety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsandothersafetyinformationyoumust
know .
•Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety
signs.
•Useextracarewithgrasscatchersorother
attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.
•Followthemanufacturer’srecommendationsfor
addingorremovingwheelweightsorcounterweights
toimprovestability.
•Donotuseagrasscatcheronsteepslopes.Aheavy
grasscatchercouldcauselossofcontroloroverturn
themachine.
•Slowdownanduseextracareonhillsides.Besure
totravelintherecommendeddirectiononhillsides.
Turfconditionscanaffectthemachine’sstability.
Useextremecautionwhileoperatingneardrop-offs.
•Keepallmovementonslopesslowandgradual.Do
notmakesuddenchangesinspeed,directionsor
turning.
•Thegrasscatchercanobstructtheviewtotherear.
Useextracarewhenoperatinginreverse.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.Ifthemachineistobedriven
ontoatruckortrailerwiththehopperfull,always
backuptheramp.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Keephandsandfeetawayfrommovingparts.Do
notmakeadjustmentswiththeenginerunning.
•Stoponlevelground,disengagedrives,chockor
blockwheels,shutoffenginebeforeleavingthe
operator’spositionforanyreasonincludingemptying
thegrasscatcheroruncloggingthechute.
•Ifyouremovethegrasscatcher,besuretoinstallany
dischargedeectororguardthatmighthavebeen
removedtoinstallthegrasscatcher.Donotoperate
themowerwithouteithertheentiregrasscatcheror
thegrassdeectorinplace.
•Stoptheenginebeforeremovingthegrasscatcher
oruncloggingthechute.
•Donotleavegrassingrasscatcherforextended
periodsoftime.
•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
3
Frequentlycheckcomponentsandreplacewith
manufacturer’srecommendedparts,whennecessary.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
1-653554
1-653558
98-5954
103-3507
106-3339
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemower.
Baggermountingbracket1
Baggersideplate2
Spacer
2
Bolt,(3/8x1-1/2inches)
14
Bolt,(3/8x1inch)(forZ593mowers
only)
2
FlangeNut,(3/8inch)
14
2
Curvedwasher
14
Installthebaggermountingbracket
Handleassembly1
Washer2
Bolt(3/8x1-1/4inches)
3
Clevispinspring
1
3
Locknut(3/8inch)
3
Installthehoodassembly.
4
Nopartsrequired
–
Tightenallmountingbolts
Baggerassembly1
Clevispin
2
5
Hairpincotter2
Installthebaggerassembly.
6
Blowerbelt(fromBlowerandDriveKit)
1
Routetheblowerbeltintotheblower
assembly.
Blowerassembly(fromBlowerand
DriveKit)
1
7
Spring(fromBlowerandDriveKit)
1
Installtheblowerassembly.
8
Uppertube1
Sizetheuppertubefor60inchmowers
withgasengines.
Uppertube1
Lowertube1
Bolt,(#10x3/4inches)
3
Locknut,(#10)
3
9
Washer,(7/32inch)
3
Installthedischargetubes.
10
Beltcover(fromBlowerandDriveKit)
Installthebeltcover.
Casterweight
2
U-bolt2
Nut,(1/2inch)
4
Lockwasher,(1/2inch)
4
Plate2
Topweight(for60inchmowerdecks
only)
2
11
2
Installtheweights.
5
ProcedureDescription
Qty.
Use
12
Nopartsrequired
–
Adjusttheparkingbrake.
13
Nopartsrequired
–
Checkthetirepressure.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMower
NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemower
forattachingtheblowerandnishingkit.
1.DisengagethePTO,movethemotioncontrollevers
totheneutrallockedpositionandsettheparking
brake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Repairallbentordamagedareasofmowerdeckand
replaceanymissingparts.
4.Cleanthemowerofanydebrisonthedeckorrear
partofthemowertoeaseinstallation.
2
InstallingtheBaggerMounting
Bracket
Partsneededforthisprocedure:
1Baggermountingbracket
2Baggersideplate
2
Spacer
14
Bolt,(3/8x1-1/2inches)
2
Bolt,(3/8x1inch)(forZ593mowersonly)
14
FlangeNut,(3/8inch)
14
Curvedwasher
Procedure
Important:Donottightenanyboltsuntilbothside
bracketsandbaggermountingbracketaretloose
onthemachine.
RefertoTighteningtheMountingBoltsforthe
correctproceduretotightenthebolts.
1.Removethebolts,nuts,andwashersholdingtheroll
bartoonesideofthemachine.Discardthenuts,
bolts,andwashers(Figure4,Figure5,andFigure6).
2.Installthebaggersideplateandtherollbarsection
tothesideofthemachineusing4bolts(3/8x1-1/2
inches),4curvedwashers(3/8inch),and4ange
nuts(3/8inch)(Figure4,Figure5,andFigure6).
3.Repeatthestepsabovefortheoppositeside
(Figure4,Figure5,andFigure6).
Note:Makesurethecurvedwashersareinstalledas
showninFigure4,Figure5,andFigure6.
4.Installthebaggermountingbrackettotheleftand
rightsidebaggerbracketswith4bolts(3/8x1-1/2
inches),4curvedwashers(3/8inch),and4ange
nuts(3/8inch)(Figure4,Figure5,andFigure6).
5.Installthebaggermountingbrackettotherearframe
ofthemachinewith2bolts(3/8x1-1/2inches)(use
6
2bolts(3/8x1inch)forZ593mowersasshownin
Figure5),2curvedwashers(3/8inch),and2ange
nuts(3/8inch)(Figure4,Figure5,andFigure6).
Figure4
ForZ500GasMowers
1.Bolt,(3/8x1-1/2inches)6.ROPS
2.Curvedwasher,(3/8inch)7.Flangenut,(3/8inch)
3.Baggermountingbracket
8.Sideviewofbaggerside
plate
4.Spacer
9.Holestowheninstalling
thesidebracket
5.Baggersideplate
Figure5
ForKubotaDieselMowers
1.Bolt,(3/8x1inch)
6.Baggersideplate
2.Curvedwasher,(3/8inch)7.ROPS
3.Baggermountingbracket
8.Flangenut,(3/8inch)
4.Bolt,(3/8x1-1/2inches)9.Sideviewofbaggerside
plate
5.Spacer
10.Holestowheninstalling
thesidebracket
7
Figure6
ForDaihatsuDieselMowers
1.Bolt,(3/8x1-1/2inches)6.ROPS
2.Curvedwasher,(3/8inch)7.Flangenut,(3/8inch)
3.Baggermountingbracket
8.Sideviewofbaggerside
plate
4.Spacer
9.Holestowheninstalling
thesidebracket
5.Baggersideplate
3
InstallingtheHandleAssembly
Partsneededforthisprocedure:
1Handleassembly
2Washer
3
Bolt(3/8x1-1/4inches)
1
Clevispinspring
3
Locknut(3/8inch)
Procedure
1.PositionthehandleassemblybetweentheROPSroll
barandthebaggermountingbracket(Figure8).
2.Installthehandleassemblytothebaggermounting
bracketandthemachinewith3bolts(3/8x1-1/4
inches)and3locknuts(3/8inch)(Figure7and
Figure8).
Note:ThemiddleboltisnotusedonKubota
poweredengines(Figure8).
Figure7
1.Handleassembly
3.Bolt(3/8x1-1/4inches)
2.Washer
4.Nut(3/8inch)
8
Figure8
1.Handleassembly
4.Nut(3/8inch)
2.Bolt(3/8x1-1/4inches)
5.Thisboltisnotusedon
Kubotapoweredmachines
3.Washer
3.Installthebaggerarmlinkagetothebaggerassembly
withaclevispinspring(Figure9).
Figure9
1.Baggerarmlink
3.Clevispinspring
2.Baggerassembly
4
TighteningallMountingBolts
NoPartsRequired
Procedure
Thefollowingstepsarethecorrectsequencetotighten
thesidebracketsandthebaggermountingbracket.All
mountingboltsneedtobetorquedto35ft-lb(48N⋅m).
1.Tightenthebaggermountingbrackettotherear
framerst.
2.TightentheROPSandsidebracketstothesideof
themower.
3.Ifthebaggermountingbracketmovessidetosidean
1/8inchormore,installoneorbothofthespacers
betweenthebaggermountingbracketandmounting
plates(Figure4,Figure5,andFigure6).
4.Tightenthebaggermountingbrackettotheside
brackets.
5
InstallingtheBagger
Assembly
Partsneededforthisprocedure:
1Baggerassembly
2
Clevispin
2Hairpincotter
Procedure
1.Installthebaggerassemblyontothebagger
mountingbracket(Figure10).
2.Installthe2clevispinsintothebaggerassemblyand
baggermountingbracket.Secureitwith2hairpin
cotters(Figure10).
9
Figure10
1.Hoodassembly3.Hairpincotter
2.Clevispin
4.Baggermountingbracket
6
RoutingtheBlowerBeltinto
theBlowerAssembly
Partsneededforthisprocedure:
1
Blowerbelt(fromBlowerandDriveKit)
Procedure
1.Installthebeltaroundtheblowerpulley(Figure11).
2.Installthespringtotheidlerarmandthepegonthe
blowerassembly(Figure11).
Figure11
1.Idlerpulley4.Peg
2.Mowerdeckpulley5.Belt
3.Spring
6.Blowerpulley
7
InstallingtheBlowerAssembly
Partsneededforthisprocedure:
1
Blowerassembly(fromBlowerandDriveKit)
1
Spring(fromBlowerandDriveKit)
Procedure
Anuncovereddischargeopeningcouldallow
thelawnmowertothrowobjectsinthe
operator’sorbystander’sdirectionandresult
inseriousinjury.Also,contactwiththeblade
couldoccur.
•Neveroperatethelawnmowerunlessyou
installacoverplate,amulchplate,oragrass
chuteandcatcher.
•Makesurethegrassdeectorisinstalled
whenthegrasschuteandcatcherare
removed.
1.Removethesidedischargechutefromthemower
deck(Figure12).
10
Figure12
1.Bolt
5.Springinstalled
2.Spacer6.GrassDeector
3.Locknut
7.Lendofspring,place
behinddeckedgebefore
installingbolt
4.Spring8.Jhookendofspring
2.Slidetheblowerassemblypegintothepivothole.
For60inchmowersrefertoFigure13andfor72
inchmowersrefertoFigure14.
Figure13
60inchMowerDeck
1.Blowerassembly3.Pivothole
2.Mowerdeck,60inch(152
cm)shown
4.Blowerassemblypeg
Figure14
72inchMowerDeck
1.Blowerassembly3.Pivothole
2.Mowerdeck,72inch(183
cm)shown
4.Blowerassemblypeg
3.Closetheblowerassemblytoseeifthelatchesare
adjustedcorrectly.Loosenortightentheboltso
thelatchesrmlyholdtheblowerassemblyagainst
themowerdeck,butcanbereleasedbyhand
(Figure15).
Figure15
1.Latch3.Blowerassembly
2.Bolt
4.InstallthespringasshowninFigure16.
Makesurethehooksareinthecorrectposition.
11
Figure16
1.Springloadedidlerpulley
3.Longhookend
2.Shorthookend
5.Pullthespringloadedidlerpulleybackandroute
thebeltaroundthemowerdeckpulley.Ensurethe
beltisroutedaroundtheblowerpulleyscorrectly
(Figure17).
Figure17
1.Mowerdeckpulley3.Blower
2.SpringloadedIdlerpulley
8
SizingtheUpperTubefor60
inchMowerswithGasEngines
Partsneededforthisprocedure:
1Uppertube
Procedure
Note:Thisprocedureisfor60inchmowerswithgas
enginesonly.
1.Measureup3–1/2inches(89mm)fromthebottom
oftheuppertube.Usetheexisting3holesasmarks
andthenmarkitinseveralplacestocreatealine
aroundthetube(Figure18).
2.Cutthe3–1/2inches(89mm)offtheuppertube
(Figure18).
Note:Noticethethreeindentationsinthetube.
Thisiswhereholeswillbedrilledinthefollowing
procedure.
12
Figure18
1.Indentationsfordrilling
holes
4.Usetheexistingholesto
createaline
2.Uppertube5.Linetocuttube
3.Cutoff3–1/2inches(89
mm)for60inchmowers
withgasenginesonly
9
InstallingtheDischargeTubes
Partsneededforthisprocedure:
1Uppertube
1Lowertube
3
Bolt,(#10x3/4inches)
3
Locknut,(#10)
3
Washer,(7/32inch)
Procedure
Important:Makesurethemowerdeckisinthe
lowestheight-of-cutpositionwhileinstallingthe
dischargetubes.
Note:Remembertoreplacethegrassdeectorwhen
thebaggerisremovedfromthemower.Referto
ReplacingtheGrassDeector.
1.DisengagethePTOandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Lowerthemowerdecktothelowestheight-of-cut
position.
4.Installtheuppertubeintothebaggeropeningand
pullitbackoutsotherubbersealisprotrudingout
(Figure19).
Figure19
1.Uppertube3.Baggerhood
2.Baggeropening
5.Measurethedistancethetubeisinsidethehood.
Measurefromthehoodplatetotheedgeofthetube
asshowninFigure20.Thisdistanceneedstobe
3/4inch(19mm).
Figure20
1.Hoodplate
4.3/4inch(19mm)
2.Uppertube
5.Edgeoftube
3.Hoodinthedownposition
13
6.Oncethe3/4inch(19mm)measurementhasbeen
achieved,marktheuppertubeontheoutsidewhere
therubbersealprotrudesout.Thisismarkedto
ensurethecorrectpositionfortheuppertubewhen
drillingtheholesandconnectingtheupperand
lowertubes(Figure21).
Note:Therubbersealmustprotrudeoutfromthe
baggerhood.
Figure21
1.Uppertube3.Baggerhood
2.Rubbersealprotrudingout4.Markhereagainstthe
rubberseal
7.Installthelowertubeintotheuppertube(Figure22).
Figure22
1.Lowertube2.Uppertube
8.Slidethelowertubeontothebootandlatchthem
together(Figure23).
Note:Thereisalatchonthetopandbottomof
theblowerhousing.
Figure23
1.Blowerassembly3.Latch
2.Lowertube
14
9.Makesurethemowerdeckisinthelowest
height-of-cutpositionandthemarkontheupper
tubeisstillpositionedagainsttheprotrudingrubber
seal.
ChecktomakesurethemarkfromFigure21isstill
inplace.
10.Usingthethreeholesorindentationsintheupper
tubeasatemplate,drillthreeholes(7/32inch
diameter)wheretheupperandlowertubesjoin
together(Figure24).
Figure24
1.Baggerhood4.Lowertube
2.Uppertube5.Blowerassembly
3.Drill7/32inchdiameter
holeshere(useupper
tubeasatemplate)
11.Removethelowertubefromtheblower.
12.Jointheupperandlowertubeswith3bolts(#10
x3/4inches),3atwashers(7/32inch),and3
locknuts(#10)(Figure25).
Figure25
1.Lowertube
4.Locknut,(#10)
2.Uppertube
5.Bolt,(#10x3/4inches)
3.Flatwasher,(7/32inch)
13.Installthelowertubeontotheblowerhousingand
secureitwiththelatches.
10
InstallingtheBeltCover
Partsneededforthisprocedure:
Beltcover(fromBlowerandDriveKit)
Procedure
1.Lowerthemowerdecktothelowestheight-of-cut
position.
2.Installthenewbeltcoversothenotchesonboth
sidesgooverthebeltcoversupportsandsecurethe
latch(Figure26).
15
Figure26
1.Beltcover5.Latch
2.Blowerassembly6.Beltcovernotch
3.Pulleyassembly7.Beltcoversupport
4.Beltcoverbracket
11
InstallingtheWeights
Partsneededforthisprocedure:
2
Casterweight
2U-bolt
4
Nut,(1/2inch)
4
Lockwasher,(1/2inch)
2Plate
2
Topweight(for60inchmowerdecksonly)
2
Procedure
TocomplywithANSI/OPEIB71.4-2004Standard,
weightsmustbeaddedtothemachine.
Thebaggeraddsalotofweighttotherear
ofthemachineandmaycauseanunstable
conditionwhichcouldresultinalossofcontrol.
1.Placecasterweightsonthefrontcasters.
2.Installplate,nuts(1/2inch)andlockwasher
(1/2inch)undertheframeandweight(Figure27).
3.Repeatforoppositeside.
Note:AllZMastermowersreceivethecaster
weights.
Figure27
1.Frontcasterweight4.Nut
2.U-bolt5.Frontcaster
3.Plate6.Lockwasher
Note:OnlyZMastermowerswith60inchmower
decksreceivethetopweights.
4.Installthetopweightsontopofeachcasterweight
for60inchmowerswith2bolts(1/2x2–1/2inches)
(Figure28).
Figure28
1.Topweight3.Frontcasterweight
2.Bolt,(1/2x2–1/2inches)
4.Frontcasterwheel
16
12
AdjustingtheParkingBrake
NoPartsRequired
Procedure
Checktheparkingbrakeforproperadjustment.
1.Disengagebrakelever(leverdown).
2.Measurethelengthofthespring.
Themeasurementshouldbe2-3/4inch(70mm)
betweenwashers(Figure29).
Figure29
1.Brakelever
5.3/16–1/4inch(5–7mm)
2.Spring(2-3/4inches/70
mm)
6.Jamnutandyoke
3.Adjustingnuts7.Trunnionroller
4.Collaronbrakerod
3.Ifadjustmentisnecessary,loosenthejamnutbelow
thespringandtightenthenutdirectlybelowthe
yoke(Figure29).Turnthenutuntilthecorrect
measurementisobtained.Tightenthetwonuts
togetherandrepeatonoppositesideofunit.
4.Turnnutsclockwisetoshortenspringlengthand
turncounter-clockwisetolengthenthespring.
5.Engageparkingbrake,leverup.
6.Measurethedistancebetweenthetrunnionroller
andthecollaronbrakerod.
Themeasurementshouldbe3/16-1/4inch(5-7
mm)(Figure29).
7.Ifadjustmentisnecessary,loosenthejamnut
directlybelowtheyoke.Turnthebottomroduntil
thecorrectmeasurementisobtained(Figure29).
Tightenjamnutatyoke
13
CheckingtheTirePressure
NoPartsRequired
Procedure
Note:Increasethetirepressureduetotheadditional
weight.
Checkandincreasetheairpressureinthefrontcaster
wheelsandreartires(Figure30).
Pressure:Reartires-20psi(138kPa)
Frontcasterwheels-25psi(172kPa)
Figure30
17
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Important:Settheparkingbrakewhenleavingthe
machineunattended,evenifjustforafewminutes.
Toavoidpersonalinjury,followthese
procedures:
•Becomefamiliarwithalloperatingand
safetyinstructionsintheoperator’smanual
foryourmowerbeforeusingthisattachment.
•Neverremovethebaggerorbaggertubes
whiletheengineisrunning.
•Alwaysshuttheengineoffandwaitforall
movingpartstostopbeforeclearingan
obstructionfromthebaggingsystem.
•Neverdomaintenanceorrepairswhilethe
engineisrunning.
•Settheparkingbrake.
Withoutthegrassdeector,baggertubesor
completecollectionsystemmountedinplace,
youandothersareexposedtobladecontact
andthrowndebris.Contactwiththerotating
mowerblade(s)andthrowndebriswillcause
injuryordeath.
•Alwaysinstallthegrassdeectorwhen
removingthecollectionsystemand
changingtosidedischargemode.
•Ifthegrassdeectoriseverdamaged,
replaceitimmediately.Thegrassdeector
routesmaterialdowntowardtheturf.
•Neverputyourhandsorfeetunderthe
mower.
•Nevertrytoclearthedischargeareaor
mowerbladesunlessyoumovethepower
takeoff(PTO)tooffandrotatetheignition
keytooff.Alsoremovethekeyandpullthe
wireoffofthesparkplug(s).
•Turnofftheenginebeforeuncloggingthe
dischargechute.
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileit
isunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
PositioningtheAdjustable
Bafe
AdjustthebafetopositionB(middleposition)for
bagging.RefertothemachinesOperatorManualfor
thebafeadjustmentprocedure.
Figure31
18
EmptyingtheBagger
1.DisengagethePTOandsettheparkingbrake.
2.Liftuponthehandletoopenthedoorandempty
thehopper.
3.Pushthehandledowntoclosethedoor(Figure32).
Note:Ifthemachineistobedrivenontoatruck
ortrailerwiththehopperfull,alwaysbackupthe
ramp.Thiswillreducethechanceofrearwardtip.
Figure32
ClearingObstructionsfrom
theCollectionSystem
Whenthecollectionsystemisinoperation,the
blowercanberotatingandcutofforinjure
hands.
•Beforeadjusting,cleaning,repairing
andinspectingtheblower,andbefore
uncloggingthechute,turnofftheengine
andwaitforallmovingpartstostop.
Removethekey.
•Useastick,notyourhands,toremovean
obstructionfromtheblowerandtube.
•Keepface,hands,feet,andanyotherpartof
yourbodyorclothingawayfromconcealed,
moving,orrotatingparts.
1.DisengagethePTOandsettheparkingbrake.
2.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Emptythebagger.
4.Unlatchthelowertube.
5.Removethetubesfromthebagger.
6.Usingastickorsimilarobject,notyourhands,to
removeandcleartheobstructionfromthetube
assembly.
Note:Inmostcases,thedebriscanbeshakenout
ofthetubes.
7.Iftheblowerassemblyisplugged,unlatchthe
blowerassembly,removethebelt,andswingitopen.
8.Usingastickorsimilarobject,notyourhands,to
removeandcleartheobstructionfromtheblower
assembly.
9.Afteryouremovetheobstruction,installthe
completecollectionsystemandresumeoperation.
RemovingtheBagger
Componentsaroundenginewillbehotifthe
machinehasbeenrunning.Touchinghot
componentscancauseburns.
•Donottouchenginecomponentswhenhot.
•Allowenginetocoolbeforeremovingthe
bagger.
1.DisengagethePTO,settheparkingbrake,and
chockorblockthetires.
2.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Unlatchthelowertubefromtheblowerandremove
thetubefromtheblowerassembly.
4.Removethetubefromthebaggerhood.
5.Lowerthemowerdecktothelowestheight-of-cut
position.
6.Unlatchthebeltcoveroverthemowerpulley
assembly.
7.Removetheblowerbeltfromthemowerpulley
assembly.
8.Opentheblowerassembly.
9.Removetheblowerassemblyfromthepivothole.
10.Ifyouarechangingtosidedischargemode,ensure
thegrassdeectorisinstalledandcanbelowered
intoworkingposition.
11.Removethecollectionsystemassembly.
19
UsingtheGrassDeector
Withoutthegrassdeector,dischargecover,
orcompletegrasscatcherassemblymounted
inplace,youandothersareexposedtoblade
contactandthrowndebris.Contactwith
rotatingmowerblade(s)andthrowndebriswill
causeinjuryordeath.
•Alwaysinstallthegrassdeectorwhen
removingthecollectionsystemand
changingtosidedischargemode.
•Ifthegrassdeectoriseverdamaged,
replaceitimmediately.Thegrassdeector
routesmaterialdowntowardtheturf.
•Neverputyourhandsorfeetunderthe
mower.
•Nevertrytoclearthedischargeareaor
mowerbladesunlessyoumovethepower
takeoff(PTO)totheoffposition,rotatethe
ignitionkeytooffandremovethekey.
TransportingMachines
Donotleavegrassordebrisinthebaggerwhile
transportingthemachineonatrailerortruck.
Transportingthemachinewithgrassordebris
inthebaggercandamagethemachine.
Donotleavegrassordebrisinthebaggerwhile
transportingthemachineonatrailerortruck.
OperatingTips
MachineSize
Rememberthatthemachineislongerandwiderwith
thisattachmentinstalled.Byturningtoosharplyin
connedplacesyoumaydamagetheattachmentor
otherproperty.
Trimming
Alwaystrimwiththeleftsideofthemower.Donot
trimwiththerightsideofthemowerbecauseyoucould
damagethebaggingtubes.
CuttingHeight
Foroptimumbaggingperformance,setthedeck
height-of-cuttoremovenomorethat2to3inches(51
to76mm)or1/3ofthegrassheight,whicheverisless.
Cuttingoffmorethanthiswillreducethecapacityof
thevacuumsystem.
CuttingFrequency
Cutthegrassoften,especiallywhenitgrowsrapidly.
Youwillhavetocutyourgrasstwiceifitgetsexcessively
long(refertoBaggingLongGrass).
CuttingTechnique
Forbestlawnappearance,besuretoslightlyoverlap
themowerintothepreviouslycutarea.Thishelps
reducetheloadontheengineandreducesthechance
ofpluggingtheblowerassemblyandtubes.
BaggingSpeed
Thebaggingsystemmayplugifyoudrivetoofastand
theenginespeedgetstooslow .Onhillsitmaybe
necessarytoslowthemachinesgroundspeed.Mow
downhillwheneverpossible.
Asthebaggerlls,extraweightisaddedto
thebackofthemachine.Ifyoustopandstart
suddenlyonhills,youmaylosesteeringcontrol
orthemachinemaytip.
•Donotstartorstopsuddenlywhengoing
uphillordownhill.Avoiduphillstarts.
•Ifyoudostopthemachinewhengoing
uphill,disengagethePTO.Thenbackdown
thehillusingaslowspeed.
•Donotchangespeedsorstoponslopes.
BaggingLongGrass
Ifthegrassiseverallowedtogrowlongerthannormal,
orifitcontainsahighdegreeofmoisture,raisethe
cuttingheighthigherthanusualandcutandbagthe
grassatthissetting.Thencutandbagthegrassagain
usingthelower,normalsetting.
Excessivelylonggrassisheavyandmaynotbe
propelledcompletelyintothebagger.Ifthishappens,
thetubeandblowermayplug.Toavoidpluggingthe
baggingsystem,mowthegrassatahighheight-of-cut,
20
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Toro 60in DFS E-Z Vac Collection System, Z500 Series Z Master Mowers User manual

Toro
Brand
Toro
Model
60in DFS E-Z Vac Collection System, Z500 Series Z Master Mowers
Category
Lawnmowers
Type
User manual
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