Toro 60in DFS E-Z Vac Collection System, Z500 Series Z Master Mowers User manual

Toro
Brand
Toro
Model
60in DFS E-Z Vac Collection System, Z500 Series Z Master Mowers
Category
Lawnmowers
Type
User manual

This manual is also suitable for

CV
FormNo.3440-329RevA
60inand72inDFSE-ZVac
™
CollectionSystem
Z500SeriesZMaster
®
Mowers
ModelNo.78544—SerialNo.280000001andUp
ModelNo.78545—SerialNo.280000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3440-329*A
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
andFigure2identiesthelocationofthemodeland
serialnumbersontheproduct.Writethenumbersin
thespaceprovided.
g003368
Figure1
1.Blowermodelandserialnumberlocation
ModelNo.
SerialNo.
g007732
Figure2
BaggerSerialNumber
1.Baggermodelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure3),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure3
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................5
1PreparingtheMower........................................6
2InstallingtheBaggerMountingBracket............6
3InstallingtheHandleAssembly........................8
4TighteningallMountingBolts...........................9
5InstallingtheBaggerAssembly........................9
6RoutingtheBlowerBeltintotheBlower
Assembly......................................................10
7InstallingtheBlowerAssembly.......................10
8SizingtheUpperTubefor152cm(60inch)
MowerswithGasEngines.............................12
9InstallingtheDischargeTubes.......................13
10InstallingtheBeltCover...............................16
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
11InstallingtheWeights...................................17
12AdjustingtheParkingBrake.........................17
13CheckingtheTirePressure..........................18
Operation................................................................19
PositioningtheAdjustableBafe.......................19
EmptyingtheBagger........................................20
ClearingObstructionsfromtheCollection
System..........................................................20
RemovingtheBagger.......................................20
UsingtheGrassDeector.................................21
TransportingMachines.....................................21
OperatingTips.................................................21
Maintenance...........................................................23
RecommendedMaintenanceSchedule(s)...........23
CleaningtheBaggerScreen.............................23
CleaningtheCollectionSystem........................23
InspectingtheBlowerBelt................................23
ReplacingtheBlowerBelt.................................23
CheckingandAdjustingtheBlower
Latch.............................................................24
GreasingtheIdlerArmandHandle
Pivot..............................................................24
InspectingtheCollectionSystem......................25
AdjustingtheDoorClosing...............................25
AdjustingtheDoorOpening..............................25
AdjustingtheLatches.......................................26
InspectingtheMowerBlades............................26
InstallingtheMowerBlades..............................26
InstallingtheGrassDeector............................27
Storage...................................................................28
Troubleshooting......................................................29
Safety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsandothersafetyinformationyou
mustknow.
•Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety
signs.
•Useextracarewithgrasscatchersorother
attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.
•Followthemanufacturer'srecommendations
foraddingorremovingwheelweightsor
counterweightstoimprovestability.
•Donotuseagrasscatcheronsteepslopes.A
heavygrasscatchercouldcauselossofcontrol
oroverturnthemachine.
•Slowdownanduseextracareonhillsides.Be
suretotravelintherecommendeddirectionon
hillsides.Turfconditionscanaffectthemachine's
stability.Useextremecautionwhileoperatingnear
drop-offs.RefertothetractionunitOperator's
Manualforoperationnearslopesanddrop-offs.
•Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeed,directions
orturning.
•Thegrasscatchercanobstructtheviewtothe
rear.Useextracarewhenoperatinginreverse.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.Ifthemachineistobedriven
ontoatruckortrailerwiththehopperfull,always
backuptheramp.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Keephandsandfeetawayfrommovingparts.Do
notmakeadjustmentswiththeenginerunning.
•Stoponlevelground,disengagedrives,chock
orblockwheels,shutoffenginebeforeleaving
theoperator'spositionforanyreasonincluding
emptyingthegrasscatcheroruncloggingthe
chute.
•Ifyouremovethegrasscatcher,besuretoinstall
anydischargedeectororguardthatmighthave
beenremovedtoinstallthegrasscatcher.Donot
operatethemowerwithouteithertheentiregrass
catcherorthegrassdeectorinplace.
•Stoptheenginebeforeremovingthegrasscatcher
oruncloggingthechute.
•Donotleavegrassingrasscatcherforextended
periodsoftime.
•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplace
3
withmanufacturer'srecommendedparts,when
necessary.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal1-653554
1-653554
decal1-653558
1-653558
decal98-5954
98-5954
decal103-3507
103-3507
decal106-3339
106-3339
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemower.
Baggermountingbracket1
Baggersideplate2
Spacer
2
Bolt(3/8x1-1/2inches)
14
Bolt(3/8x1inch)(forZ593mowers
only)
2
Flangenut(3/8inch)
14
2
Curvedwasher
14
Installthebaggermountingbracket.
Handleassembly1
Washer2
Bolt(3/8x1-1/4inches)
3
Clevis-pinspring
1
3
Locknut(3/8inch)
3
Installthehandleassembly.
4
Nopartsrequired
–
Tightenallmountingbolts.
Baggerassembly1
Clevispin
2
5
Hairpincotter2
Installthebaggerassembly.
6
Blowerbelt(fromtheBlowerandDrive
Kit)
1
Routetheblowerbeltintotheblower
assembly.
Blowerassembly(fromtheBlowerand
DriveKit)
1
7
Spring(fromtheBlowerandDriveKit)
1
Installtheblowerassembly.
8
Uppertube1
Sizetheuppertubefor152cm(60inch)
mowerswithgasengines.
Uppertube1
Lowertube1
Bolt(#10x3/4inches)
3
Locknut(#10)
3
9
Washer(7/32inch)
3
Installthedischargetubes.
10
Beltcover(fromtheBlowerandDrive
Kit)
1Installthebeltcover.
Casterweight(ifneeded)
2
U-bolt2
Nut(1/2inch)
4
Lockwasher(1/2inch)
4
Plate2
11
Topweight(for60inchmowerdecks
only)
2
Installtheweights.
12
Nopartsrequired
–
Adjusttheparkingbrake.
13
Nopartsrequired
–
Checkthetirepressure.
5
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMower
NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemower
forattachingtheblowerandnishingkit.
1.DisengagethePTO,movethemotion-control
leverstotheNEUTRAL-LOCKEDpositionandset
theparkingbrake.
2.Stoptheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Repairallbentordamagedareasofmower
deckandreplaceanymissingparts.
4.Cleanthemowerofanydebrisonthedeckor
rearpartofthemowertoeaseinstallation.
2
InstallingtheBagger
MountingBracket
Partsneededforthisprocedure:
1Baggermountingbracket
2Baggersideplate
2
Spacer
14
Bolt(3/8x1-1/2inches)
2
Bolt(3/8x1inch)(forZ593mowersonly)
14
Flangenut(3/8inch)
14
Curvedwasher
Procedure
Important:Donottightenanyboltsuntilboth
sidebracketsandbaggermountingbracketaret
looseonthemachine.
RefertoTighteningtheMountingBoltsforthe
correctproceduretotightenthebolts.
1.Removethebolts,nuts,andwashersholding
therollbartoonesideofthemachine.Discard
thenuts,bolts,andwashers(Figure4,Figure
5,andFigure6).
2.Installthebaggersideplateandtherollbar
sectiontothesideofthemachineusing4bolts
(3/8x1-1/2inches),4curvedwashers(3/8
inch),and4angenuts(3/8inch)(Figure4,
Figure5,andFigure6).
3.Repeatthestepsabovefortheoppositeside
(Figure4,Figure5,andFigure6).
Note:Makesurethecurvedwashersare
installedasshowninFigure4,Figure5,and
Figure6.
4.Installthebaggermountingbrackettotheleft
andrightsidebaggerbracketswith4bolts(3/8
x1-1/2inches),4curvedwashers(3/8inch),
and4angenuts(3/8inch)(Figure4,Figure
5,andFigure6).
5.Installthebaggermountingbrackettothe
rearframeofthemachinewith2bolts(3/8x
1-1/2inches)(use2bolts(3/8x1inch)for
Z593mowersasshowninFigure5),2curved
washers(3/8inch),and2angenuts(3/8inch)
(Figure4,Figure5,andFigure6).
6
g003380
Figure4
ForZ500GasMowers
1.Bolt(3/8x1-1/2inches)6.ROPS
2.Curvedwasher(3/8inch)7.Flangenut(3/8inch)
3.Baggermountingbracket
8.Sideviewofbaggerside
plate
4.Spacer
9.Holestousewhen
installingthesidebracket
5.Baggersideplate
g003379
Figure5
ForKubotaDieselMowers
1.Bolt(3/8x1inch)
6.Baggersideplate
2.Curvedwasher(3/8inch)
7.ROPS
3.Baggermountingbracket
8.Flangenut(3/8inch)
4.Bolt(3/8x1-1/2inches)9.Sideviewofbaggerside
plate
5.Spacer
10.Holestousewhen
installingthesidebracket
7
g003378
Figure6
ForDaihatsuDieselMowers
1.Bolt(3/8x1-1/2inches)6.ROPS
2.Curvedwasher,(3/8inch)7.Flangenut(3/8inch)
3.Baggermountingbracket
8.Sideviewofbaggerside
plate
4.Spacer
9.Holestousewhen
installingthesidebracket
5.Baggersideplate
3
InstallingtheHandle
Assembly
Partsneededforthisprocedure:
1Handleassembly
2Washer
3
Bolt(3/8x1-1/4inches)
1
Clevis-pinspring
3
Locknut(3/8inch)
Procedure
1.Positionthehandleassemblybetweenthe
ROPSrollbarandthebaggermountingbracket
(Figure8).
2.Installthehandleassemblytothebagger
mountingbracketandthemachinewith3bolts
(3/8x1-1/4inches)and3locknuts(3/8inch)
(Figure7andFigure8).
g008105
Figure7
1.Handleassembly
3.Bolt(3/8x1-1/4inches)
2.Washer
4.Nut(3/8inch)
8
g007703
Figure8
1.Handleassembly
4.Nut(3/8inch)
2.Bolt(3/8x1-1/4inches)
5.Thisboltisnotusedon
Kubotapoweredmachines
3.Washer
3.Installthebaggerarmlinkagetothebagger
assemblywithaclevispinspring(Figure9).
g007701
Figure9
1.Baggerarmlink
3.Clevispinspring
2.Baggerassembly
4
TighteningallMounting
Bolts
NoPartsRequired
Procedure
Thefollowingstepsarethecorrectsequenceto
tightenthesidebracketsandthebaggermounting
bracket.Allmountingboltsneedtobetorquedto48
N⋅m(35ft-lb).
1.Tightenthebaggermountingbrackettotherear
framerst.
2.TightentheROPSandsidebracketstotheside
ofthemower.
3.Ifthebaggermountingbracketmovessideto
sidean1/8inchormore,installoneorboth
ofthespacersbetweenthebaggermounting
bracketandmountingplates(Figure4,Figure
5,andFigure6).
4.Tightenthebaggermountingbrackettotheside
brackets.
9
5
InstallingtheBagger
Assembly
Partsneededforthisprocedure:
1Baggerassembly
2
Clevispin
2Hairpincotter
Procedure
1.Installthebaggerassemblyontothebagger
mountingbracket(Figure10).
2.Installthe2clevispinsintothebaggerassembly
andbaggermountingbracket.Secureitwith2
hairpincotters(Figure10).
g007702
Figure10
1.Hoodassembly3.Hairpincotter
2.Clevispin
4.Baggermountingbracket
6
RoutingtheBlowerBelt
intotheBlowerAssembly
Partsneededforthisprocedure:
1
Blowerbelt(fromtheBlowerandDriveKit)
Procedure
1.Installthebeltaroundtheblowerpulley(Figure
11).
2.Installthespringtotheidlerarmandthepegon
theblowerassembly(Figure11).
g003398
Figure11
1.Idlerpulley4.Peg
2.Mower-deckpulley5.Belt
3.Spring
6.Blowerpulley
10
7
InstallingtheBlower
Assembly
Partsneededforthisprocedure:
1
Blowerassembly(fromtheBlowerandDriveKit)
1
Spring(fromtheBlowerandDriveKit)
Procedure
WARNING
Anuncovereddischargeopeningcouldallow
thelawnmowertothrowobjectsatyouor
bystanders,resultinginseriousinjury.Also,
contactwiththebladecouldoccur.
•Neveroperatethelawnmowerunlessyou
installacoverplate,amulchplate,ora
grasschuteandcatcher.
•Makesurethatthegrassdeectoris
installedwhenyouremovethegrasschute
andcatcher.
1.Removetheside-dischargechutefromthe
mowerdeck(Figure12).
g002519
Figure12
1.Bolt
5.Springinstalled
2.Spacer6.Grassdeector
3.Locknut
7.L-endofspring(Place
itbehindthedeckedge
beforeinstallingthebolt)
4.Spring8.J-hookendofthespring
2.Slidetheblower-assemblypegintothepivot
hole.For152cm(60inch)mowersreferto
Figure13andfor183cm(72inch)mowersrefer
toFigure14.
g003397
Figure13
152cm(60inch)MowerDeck
1.Blowerassembly3.Pivothole
2.Mowerdeck,152cm(60
inch)shown
4.Blower-assemblypeg
11
g003377
Figure14
183cm(72inch)MowerDeck
1.Blowerassembly3.Pivothole
2.Mowerdeck,183cm(72
inch)shown
4.Blower-assemblypeg
3.Closetheblowerassemblytoseeifthelatches
areadjustedcorrectly(Figure15).
Note:Loosenortightentheboltsothelatches
rmlyholdtheblowerassemblyagainstthe
mowerdeckbutcanbereleasedbyhand
(Figure15).
g003400
Figure15
1.Latch3.Blowerassembly
2.Bolt
4.InstallthespringasshowninFigure16.
Note:Makesurethatthehooksareinthe
correctposition.
g003638
Figure16
1.Spring-loadedidlerpulley
3.Long-hookend
2.Short-hookend
5.Pullthespring-loadedidlerpulleybackand
routethebeltaroundthemower-deckpulley
(Figure17).
Note:Ensurethatthebeltisroutedaroundthe
blowerpulleyscorrectly(Figure17).
g003399
Figure17
1.Mower-deckpulley3.Blower
2.Spring-loadedIdlerpulley
12
8
SizingtheUpperTubefor
152cm(60inch)Mowers
withGasEngines
Partsneededforthisprocedure:
1Uppertube
Procedure
Note:Thisprocedureisfor152cm(60inch)mowers
withgasenginesonly.
1.Measureup89mm(3-1/2inches)fromthe
bottomoftheuppertube.Usetheexisting3
holesasmarksandthenmarkitinseveral
placestocreatealinearoundthetube(Figure
18).
2.Cutthe89mm(3-1/2inches)offtheuppertube
(Figure18).
Note:Noticethethreeindentationsinthetube.
Thisiswhereholeswillbedrilledinthefollowing
procedure.
g003391
Figure18
1.Indentationsfordrilling
holes
4.Usetheexistingholesto
createaline
2.Uppertube5.Linetocuttube
3.Cutoff89mm(3-1/2
inches)for152cm(60
inch)mowerswithgas
enginesonly
9
InstallingtheDischarge
Tubes
Partsneededforthisprocedure:
1Uppertube
1Lowertube
3
Bolt(#10x3/4inches)
3
Locknut(#10)
3
Washer(7/32inch)
Procedure
Important:Makesurethatthemowerdeckisin
thelowestheight-of-cutpositionwhileinstalling
thedischargetubes.
13
Note:Remembertoreplacethegrassdeectorwhen
thebaggerisremovedfromthemower.Referto
InstallingtheGrassDeector(page27).
1.DisengagethePTOandsettheparkingbrake.
2.Stoptheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Lowerthemowerdecktothelowestheight-of-cut
position.
4.Installtheuppertubeintothebaggeropening
andpullitbackoutsothattherubbersealis
protrudingout(Figure19).
g009223
Figure19
1.Uppertube3.Baggerhood
2.Baggeropening
5.Measurethedistancethetubeisinsidethe
hood.
Note:Measurefromthehoodplatetotheedge
ofthetubeasshowninFigure20.Thisdistance
needstobe19mm(3/4inch).
g003388
Figure20
1.Hoodplate
4.19mm(3/4inch)
2.Uppertube
5.Edgeoftube
3.Hoodinthedownposition
6.Oncethe19mm(3/4inch)measurementhas
beenachieved,marktheuppertubeonthe
outsidewheretherubbersealprotrudesout
(Figure21).
Note:Thisismarkedtoensurethecorrect
positionfortheuppertubewhendrillingthe
holesandconnectingtheupperandlowertubes.
Note:Therubbersealmustprotrudeoutfrom
thebaggerhood.
g003393
Figure21
1.Uppertube3.Baggerhood
2.Rubbersealprotrudingout4.Markhereagainstthe
rubberseal.
14
7.Installthelowertubeintotheuppertube(Figure
22).
g003424
Figure22
1.Lowertube2.Uppertube
8.Slidethelowertubeontothebootandlatch
themtogether(Figure23).
Note:Thereisalatchonthetopandbottom
oftheblowerhousing.
g003423
Figure23
1.Blowerassembly3.Latch
2.Lowertube
9.Makesurethatthemowerdeckisinthelowest
height-of-cutpositionandthemarkontheupper
tubeisstillpositionedagainsttheprotruding
rubberseal.
ChecktomakesurethatthemarkfromFigure
21isstillinplace.
15
10.Usingthe3holesorindentationsintheupper
tubeasatemplate,drill3holes(7/32inch
diameter)wheretheupperandlowertubesjoin
together(Figure24).
g003390
Figure24
1.Baggerhood4.Lowertube
2.Uppertube5.Blowerassembly
3.Drill7/32inchdiameter
holeshere(usetheupper
tubeasatemplate)
11.Removethelowertubefromtheblower.
12.Jointheupperandlowertubeswith3bolts(#10
x3/4inches),3atwashers(7/32inch),and3
locknuts(#10)asshowninFigure25.
g003392
Figure25
1.Lowertube
4.Locknut(#10)
2.Uppertube
5.Bolt,(#10x3/4inches)
3.Flatwasher(7/32inch)
13.Installthelowertubeontotheblowerhousing
andsecureitwiththelatches.
10
InstallingtheBeltCover
Partsneededforthisprocedure:
1
Beltcover(fromtheBlowerandDriveKit)
Procedure
1.Lowerthemowerdecktothelowestheight-of-cut
position.
2.Installthenewbeltcoversothatthenotcheson
bothsidesgooverthebelt-coversupportsand
securethelatch(Figure26).
16
g003370
Figure26
1.Beltcover5.Latch
2.Blowerassembly6.Beltcovernotch
3.Pulleyassembly7.Beltcoversupport
4.Beltcoverbracket
11
InstallingtheWeights
Partsneededforthisprocedure:
2
Casterweight(ifneeded)
2U-bolt
4
Nut(1/2inch)
4
Lockwasher(1/2inch)
2Plate
2
Topweight(for60inchmowerdecksonly)
Procedure
TocomplywithANSI/OPEIB71.4-2004Standard,you
mustaddweightstothemachine.
CAUTION
Thebaggeraddsalotofweighttotherear
ofthemachineandmaycauseanunstable
condition,whichcouldresultinalossof
control.
1.Placecasterweightsonthefrontcasters.
2.Installplate,nuts(1/2inch)andlockwasher(1/2
inch)undertheframeandweight(Figure27).
3.Repeatforoppositeside.
Note:AllZMastermowersreceivethecaster
weights.
g001366
Figure27
1.Frontcasterweight4.Nut
2.U-bolt5.Frontcaster
3.Plate6.Lockwasher
Note:OnlyZMastermowerswith153cm(60
inch)mowerdecksreceivethetopweights.
4.Installthetopweightsontopofeachcaster
weightfor153cm(60inch)mowerswith2bolts
(1/2x2-1/2inches)(Figure28).
g003344
Figure28
1.Topweight3.Frontcasterweight
2.Bolt(1/2x2-1/2inches)
4.Frontcasterwheel
17
12
AdjustingtheParking
Brake
NoPartsRequired
Procedure
Checktheparkingbrakeforproperadjustment.
1.Disengagebrakelever(leverdown).
2.Measurethelengthofthespring.
Themeasurementshouldbe70mm(2-3/4inch)
betweenwashers(Figure29).
g003788
Figure29
1.Brakelever
5.5–7mm(3/16–1/4inch)
2.Spring(2-3/4inches/70
mm)
6.Jamnutandyoke
3.Adjustingnuts
7.Trunnionroller
4.Collaronbrakerod
3.Ifadjustmentisnecessary,loosenthejamnut
belowthespringandtightenthenutdirectly
belowtheyoke(Figure29).Turnthenutuntil
thecorrectmeasurementisobtained.Tighten
thetwonutstogetherandrepeatonopposite
sideofunit.
4.Turnnutsclockwisetoshortenspringlengthand
turncounter-clockwisetolengthenthespring.
5.Engageparkingbrake,leverup.
6.Measurethedistancebetweenthetrunnionroller
andthecollaronbrakerod.Themeasurement
shouldbe5–7mm(3/16–1/4inch)(Figure29).
7.Ifadjustmentisnecessary,loosenthejamnut
directlybelowtheyoke.Turnthebottomroduntil
thecorrectmeasurementisobtained(Figure
29).Tightenjamnutattheyoke.
13
CheckingtheTirePressure
NoPartsRequired
Procedure
Note:Increasethetirepressureduetotheadditional
weight.
Checkandincreasetheairpressureinthefrontcaster
wheelsandthereartires(Figure30).
Pressure:
Reartires:138kPa(20psi)
Frontcasterwheels:172kPa(25psi)
g001055
Figure30
18
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Important:Settheparkingbrakewhenyouleave
themachine,evenifjustforafewminutes.
WARNING
Toavoidpersonalinjury,followthese
procedures:
•Becomefamiliarwithalloperatingand
safetyinstructionsintheOperator's
Manualforyourmachinebeforeusingthis
attachment.
•Neverremovethebaggerorbaggertubes
whiletheengineisrunning.
•Alwaysshuttheengineoffandwaitforall
movingpartstostopbeforeclearingan
obstructionfromthebaggingsystem.
•Neverdomaintenanceorrepairswhilethe
engineisrunning.
•Settheparkingbrake.
WARNING
Withoutthegrassdeector,baggertubesor
completecollectionsystemmountedinplace,
youandothersareexposedtobladecontact
andthrowndebris.Contactwiththerotating
mowerblade(s)andthrowndebriswillcause
injuryordeath.
•Alwaysinstallthegrassdeectorwhen
youremovethecollectionsystemand
changetoside-dischargemode.
•Ifthegrassdeectoriseverdamaged,
replaceitimmediately.Thegrassdeector
routesmaterialdowntowardtheturf.
•Neverputyourhandsorfeetunderthe
mower.
•Nevertrytoclearthedischargeareaor
mowerbladesunlessyoumovethepower
takeoff(PTO)tooffandrotatetheignition
keytooff.Alsoremovethekeyandpull
thewireoffthesparkplug(s).
•Turnofftheenginebeforeuncloggingthe
dischargechute.
•Neveruseyourhandstounclogthe
dischargechute,useastickorsimilar
object.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhile
itisunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
PositioningtheAdjustable
Bafe
AdjustthebafetopositionB(middleposition)for
bagging.RefertotheOperator’sManualforthe
machineforthebafeadjustmentprocedure.
g000947
Figure31
19
EmptyingtheBagger
1.DisengagethePTOandsettheparkingbrake.
2.Liftthehandletoopenthedoorandemptythe
hopper.
3.Pushthehandledowntoclosethedoor(Figure
32).
Note:Ifthemachineistobedrivenontoa
truckortrailerwiththehopperfull,alwaysback
uptheramp.Thiswillreducethechanceof
rearwardtip.
g008035
Figure32
ClearingObstructionsfrom
theCollectionSystem
WARNING
Whenyouoperatecollectionsystem,the
blowerrotatesandcancutofforinjurehands.
•Beforeadjusting,cleaning,repairing
andinspectingtheblower,andbefore
uncloggingthechute,turnofftheengine
andwaitforallmovingpartstostop.
Removethekey.
•Useastick,notyourhands,toremovean
obstructionfromtheblowerandtube.
•Keepface,hands,feet,andanyother
partofyourbodyorclothingawayfrom
concealed,moving,orrotatingparts.
1.DisengagethePTOandsettheparkingbrake.
2.Turnofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Emptythebagger.
4.Unlatchthelowertube.
5.Removethetubesfromthebagger.
6.Useastickorsimilarobject,notyourhands,to
removeandcleartheobstructionfromthetube
assembly.
Note:Inmostcases,thedebriscanbeshaken
outofthetubes.
7.Iftheblowerassemblyisplugged,unlatchthe
blowerassembly,removethebelt,andswing
itopen.
8.Useastickorsimilarobject,notyourhands,
toremoveandcleartheobstructionfromthe
blowerassembly.
9.Afteryouremovetheobstruction,install
thecompletecollectionsystemandresume
operation.
RemovingtheBagger
WARNING
Componentsaroundenginewillbehotifthe
machinehasbeenrunning.Touchinghot
componentscancauseburns.
•Donottouchenginecomponentswhen
theyarehot.
•Allowenginetocoolbeforeremovingthe
bagger.
1.DisengagethePTO,settheparkingbrake,and
chockorblockthetires.
2.Turnofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Unlatchthelowertubefromtheblowerand
removethetubefromtheblowerassembly.
4.Removethetubefromthebaggerhood.
5.Lowerthemowerdecktothelowestheight-of-cut
position.
6.Unlatchthebeltcoveroverthemower-pulley
assembly.
7.Removetheblowerbeltfromthemower-pulley
assembly.
8.Opentheblowerassembly.
9.Removetheblowerassemblyfromthepivot
hole.
10.Ifyouarechangingtoside-dischargemode,
ensurethatthegrassdeectorisinstalledand
canbeloweredintoworkingposition.
11.Removethecollectionsystemassembly.
20
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Toro 60in DFS E-Z Vac Collection System, Z500 Series Z Master Mowers User manual

Toro
Brand
Toro
Model
60in DFS E-Z Vac Collection System, Z500 Series Z Master Mowers
Category
Lawnmowers
Type
User manual
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