Rockwell Automation PowerFlex 750-Series User manual

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USER MANUAL
Option Module Catalog Number
20-750-DNET
Firmware Version 1.xxx
PowerFlexĀ® 750-Series Drive
DeviceNet Option Module
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Important User
Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation and
Maintenance of Solid State Controls (Publication SGI-1.1 available from your local
Rockwell Automation sales office or online at
http://www.rockwellautomation.com/
literature) describes some important differences between solid state equipment and
hard-wired electromechanical devices. Because of this difference, and also because of
the wide variety of uses for solid state equipment, all persons responsible for applying
this equipment must satisfy themselves that each intended application of this
equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety
considerations.
Important: Identifies information that is critical for successful application and
understanding of the product.
Allen-Bradley, PowerFlex, ControlFLASH, DPI, DriveExplorer, DriveExecutive, DriveTools SP, RSLogix, RSNetWorx for DeviceNet, and ControlLogix
are either registered trademarks or trademarks of Rockwell Automation, Inc.
DeviceNet is a trademark used under license by ODVA.
Windows, Microsoft, and Internet Explorer are either registered trademarks or trademarks of Microsoft Corporation.
!
WARNING: Identifies information about practices or
circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property
damage, or economic loss.
!
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard,
avoid a hazard, and recognize the consequences.
Shock Hazard labels may be located on or inside the equipment
(e.g., drive or motor) to alert people that dangerous voltage may be
present.
Burn Hazard labels may be located on or inside the equipment
(e.g., drive or motor) to alert people that surfaces may be at
dangerous temperatures.
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Summary of Changes
This is the first release of the 20-750-DNET DeviceNet Option Module
User Manual.
soc-ii Summary of Changes
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Table of Contents
Preface About This Manual
Related Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Chapter 1 Getting Started
Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Understanding Parameter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Chapter 2 Installing the Option Module
Preparing for an Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Setting the Node Address Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Setting the Data Rate Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Connecting the Option Module to the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Connecting the Option Module to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Applying Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Commissioning the Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Chapter 3 Configuring the Option Module
Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Using the Enhanced PowerFlex 7-Class HIM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Using the HIM to Access Parameters in the Option Module . . . . . . . . . . . . . . . . . . . 3-2
Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Setting the Data Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Setting a Master-Slave Hierarchy (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Selecting COS, Cyclic or Polled (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Resetting the Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Restoring Option Module Parameters to Factory Defaults . . . . . . . . . . . . . . . . . . . . . 3-9
Viewing the Option Module Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . . 3-10
Flash Updating the Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Chapter 4 Configuring the I/O
Using RSLinx Classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
ControlLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
ii Table of Contents
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Chapter 5 Using the I/O
About I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Understanding the ControlLogix Controller I/O Image . . . . . . . . . . . . . . . . . . . . . . . 5-2
Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Using Datalinks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Example Ladder Logic Program Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
ControlLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Chapter 6 Using Explicit Messaging
About Explicit Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Performing Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
ControlLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Chapter 7 Troubleshooting
Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
PORT Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
MOD Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
NET A Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Viewing Option Module Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Appendix A Specifications
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Regulatory Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Appendix B Option Module Parameters
Parameter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
About Parameter Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
How Parameters Are Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Device Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Host Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
Appendix C DeviceNet Objects
Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Connection Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Register Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
PCCC Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
DPI Device Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
DPI Fault Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
DPI Alarm Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
DPI Diagnostic Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
DPI Time Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
Host DPI Parameter Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-27
Table of Contents iii
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Appendix D Logic Command/Status Words for PowerFlex 750-Series Drives
Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Logic Status Word. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
Glossary
Index
iv Table of Contents
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Preface
About This Manual
Related Documentation
Documentation can be obtained online at
www.rockwellautomation.com/literature
. To order paper copies of
technical documentation, contact your local Rockwell Automation
distributor or sales representative.
To find your local Rockwell Automation distributor or sales
representative, visit www.rockwellautomation.com/locations
.
For information such as firmware updates or answers to drive-related
questions, go to the Drives Service & Support web site at www.ab.com/
support/abdrives and click on the ā€œDownloadsā€ or ā€œKnowledgebaseā€
link.
Topic Page
Related Documentation
P-1
Rockwell Automation Support P-2
Conventions Used in This Manual P-2
For: Refer to: Publication
20-750-DNET Network
Communication Option Module
Network Communication Option Module Installation
Instructions (for use with PowerFlex 750-Series Drives)
750COM-IN002
DeviceNetā„¢ Cables and
Components
DeviceNet Product Overview DNET-SO002
DeviceNet Network Installation DeviceNet Cable System Planning and Installation
Manual
DN-6.7.2
DeviceNet Networks DeviceNet Starter Kit User Manual DNET-IN003
DriveExplorerā„¢ http://www.ab.com/drives/driveexplorer, and
DriveExplorer online help (installed with the software)
ā€”
DriveToolsā„¢ SP (includes
DriveExecutiveā„¢)
http://www.ab.com/drives/drivetools, and
DriveExecutive online help (installed with the software)
ā€”
Enhanced PowerFlex 7-Class
HIM
Enhanced PowerFlex 7-Class HIM User Manual 20HIM-UM001
PowerFlex
Ā®
750-Series AC
Drive
PowerFlex 750-Series AC Drives User Manual
PowerFlex 750-Series Reference Manual
750-UM001
750-RM001
RSLinx
Ā®
Classic Getting Results with RSLinx Guide, and
online help (installed with the software)
LINX-GR001
RSLogixā„¢ 5000 RSLogix 5000 Getting Results Guide, and
online help (installed with the software)
9399-RLD300GR
ControlLogix
Ā®
and 1756-DNB DeviceNet Modules in Logix5000 Control Systems
User Manual
DNET-UM004
RSNetWorxā„¢ for DeviceNet RSNetWorx for DeviceNet Getting Results Guide, and
online help (installed with the software)
DNET-GR001
P-2 About This Manual
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Rockwell Automation
Support
Rockwell Automation, Inc. offers support services worldwide, with
over 75 sales/support offices, over 500 authorized distributors, and over
250 authorized systems integrators located through the United States
alone. In addition, Rockwell Automation, Inc. representatives are in
every major country in the world.
Local Product Support
Contact your local Rockwell Automation, Inc. representative for:
ā€¢ Sales and order support
ā€¢ Product technical training
ā€¢ Warranty support
ā€¢ Support service agreements
Technical Product Assistance
For technical assistance, please review the information in Chapter 7,
Troubleshooting
, first. If you still have problems, then access the
Allen-Bradley Technical Support web site at www.ab.com/support/
abdrives or contact Rockwell Automation, Inc.
Conventions Used in This
Manual
The following conventions are used throughout this manual:
ā€¢ Parameter names are shown in the format Device Parameter xx - [*]
or Host Parameter xx - [*]. The xx represents the parameter
number. The * represents the parameter name ā€” for example Device
Parameter 01 - [DPI Port].
ā€¢ Menu commands are shown in bold type face and follow the format
Menu > Command. For example, if you read ā€œSelect File > Open,ā€
you should click the File menu and then click the Open command.
ā€¢ The firmware release is displayed as FRN X.xxx. The ā€œFRNā€
signifies Firmware Release Number. The ā€œXā€ is the major release
number. The ā€œxxxā€ is the minor update number.
ā€¢ RSLinx (version 2.52), RSNetWorx for DeviceNet (version 8.00),
and RSLogix 5000 (version 16) were used for the screen shots in this
manual. Different versions of the software may differ in appearance
and procedures.
ā€¢ This manual provides information about the 20-750-DNET
DeviceNet Option Module for network communication and using it
with PowerFlex 750-Series drives.
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Chapter 1
Getting Started
The 20-750-DNET Option Module is intended for installation into a
PowerFlex 750-Series drive and is used for network communication.
Components
Figure 1.1 Components of the Option Module
Topic Page
Components
1-1
Features 1-2
Compatible Products 1-3
Required Equipment 1-3
Safety Precautions 1-4
Quick Start 1-5
Status Indicators 1-6
Item Part Description
āžŠ
Status
Indicators
Three LEDs that indicate the status of the Option Module and network
communications. Refer to Chapter 7
, Troubleshooting.
āž‹
Data Rate
Switch
Sets the DeviceNet data rate at which the Option Module
communicates. Refer to Setting the Data Rate Switch
on page 2-3.
āžŒ
Node Address
Switches
Sets the node address of the Option Module. Refer to Setting the Node
Address Switches on page 2-2.
āž
DeviceNet
Connector
A 5-pin connector to which a 5-pin linear plug (supplied with DeviceNet
Option Module) can be connected to the DeviceNet cable.
āžŠ
āž‹
āžŒ
āž
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
1-2 Getting Started
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Features
The features of the Option Module include:
ā€¢ Captive screws to secure and ground the module to the drive.
ā€¢ Switches to set a node address and network data rate before applying
power to the drive. Alternately, you can disable the switches and use
Option Module parameters to configure these functions.
ā€¢ Compatibility with various configuration tools to configure the
Option Module and host drive. The tools include the enhanced
PowerFlex 7-Class HIM (Human Interface Module) on the drive,
and drive-configuration software such as DriveExplorer (version
6.01 or higher) or DriveExecutive (version 5.01 or higher).
ā€¢ Status indicators that report the status of the Option Module and
network communications. They are visible when the drive cover is
removed.
ā€¢ Parameter-configurable 32-bit Datalinks in the I/O to meet
application requirements (16 for writing data from the network, and
16 for reading data to the network).
ā€¢ Explicit Messaging and UCMM (Unconnected Message Manager)
support.
ā€¢ Multiple data exchange methods, including Polled, Cyclic, and
Change of State (COS), to transmit data between the network and
Option Module.
ā€¢ Master-Slave hierarchy that can be set up so that the Option Module
and PowerFlex 750-Series drive transmit data to and from a scanner
on the network.
ā€¢ User-defined fault actions to determine how the Option Module and
connected drive respond to:
ā€“ I/O messaging communication disruptions (Comm Flt Action)
ā€“ Controllers in idle mode (Idle Flt Action)
ā€“ Explicit messaging disruptions for drive control via PCCC and
the CIP Register Object (Msg Flt Action)
ā€¢ Faulted node recovery support. You can configure a device even
when it is faulted on the network if you have a configuration tool that
uses faulted node recovery and have set the Data Rate switch to
position ā€œ3.ā€ With this configuration, the Option Module uses
parameter settings stored in EEPROM for the data rate and node
address instead of switch settings.
ā€¢ Support for DPI routing, enabling access to any networked
PowerFlex 7-Class drive using DriveExplorer (version 6.01 or
higher) to monitor and configure that drive and its connected
peripherals.
Getting Started 1-3
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Understanding Parameter
Types
The Option Module has two types of parameters:
ā€¢ Device parameters are used to configure the Option Module to operate
on the network. Device parameters, when viewed using DriveExplorer
or DriveExecutive, appear below the 20-750-DNET listing in the
treeview in a separate Device Parameters folder . When viewed using
the HIM, these parameters appear in the DEV PARAM folder.
ā€¢ Host parameters are used to configure the Option Module Datalink
transfer and various fault actions with the drive. Host parameters,
when viewed using DriveExplorer or DriveExecutive, appear below
the 20-750-DNET listing in the treeview in a separate Host
Parameters folder. When viewed using the HIM, these parameters
appear in the HOST PARAM folder.
Compatible Products
At the time of publication, the Option Module is compatible with
Allen-Bradley PowerFlex 750-Series drives.
Required Equipment
Equipment Shipped with the Option Module
When you unpack the Option Module, verify that the package includes:
User-Supplied Equipment
To install and configure the Option Module, you must supply:
ā‘ One 20-750-DNET DeviceNet Option Module
ā‘ One 5-pin linear DeviceNet plug
(connected to the DeviceNet connector on the Option Module)
ā‘ One Network Communication Option Card Installation Instructions
(publication 750COM-IN002)
ā‘ A small flathead screwdriver
ā‘ DeviceNet cable ā€“ thin cable with an outside diameter of 6.9 mm
(0.27 in.) is recommended
ā‘ Configuration tool, such as:
ā€“ Enhanced PowerFlex 7-Class HIM
ā€“ RSNetWorx for DeviceNet
ā€“ DriveExplorer (version 6.01 or higher)
ā€“ DriveExecutive stand-alone software (version 5.01 or higher) or
bundled with the DriveTools SP suite (version 5.01 or higher)
ā‘ Controller configuration software (such as RSLogix 5000)
ā‘ A PC connection to the DeviceNet network (such as 1784-PCD,
1784-PCID, 1784-PCIDS or 1770-KFD)
1-4 Getting Started
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Safety Precautions
Please read the following safety precautions carefully.
!
ATTENTION: Risk of injury or death exists. The
PowerFlex drive may contain high voltages that can cause
injury or death. Remove all power from the PowerFlex drive,
and then verify power has been discharged before installing
or removing an Option Module.
!
ATTENTION: Risk of injury or equipment damage exists.
Only personnel familiar with drive and power products and the
associated machinery should plan or implement the
installation, start up, configuration, and subsequent
maintenance of the drive using an Option Module. Failure to
comply may result in injury and/or equipment damage.
!
ATTENTION: Risk of equipment damage exists. The
Option Module contains ESD (Electrostatic Discharge)
sensitive parts that can be damaged if you do not follow ESD
control procedures. Static control precautions are required
when handling the Option Module. If you are unfamiliar with
static control procedures, refer to Guarding Against
Electrostatic Damage (publication 8000-4.5.2).
!
ATTENTION: Risk of injury or equipment damage exists.
If the Option Module is transmitting control I/O to the drive,
the drive may fault when you reset the Option Module.
Determine how your drive will respond before resetting the
module.
!
ATTENTION: Risk of injury or equipment damage exists.
Host Parameters 33 - [Comm Flt Action], 34 - [Idle Flt
Action], and 36 - [Msg Flt Action] let you determine the
action of the Option Module and connected drive if I/O
communication is disrupted, the controller is idle, or explicit
messaging for drive control is disrupted. By default, these
parameters fault the drive. You can set these parameters so
that the drive continues to run. Precautions should be taken to
ensure that the settings of these parameters do not create a
risk of injury or equipment damage. When commissioning
the drive, verify that your system responds correctly to
various situations (for example, a disconnected cable or a
controller in idle state).
!
ATTENTION: Risk of injury or equipment damage exists.
When a system is configured for the first time, there may be
unintended or incorrect machine motion. Disconnect the
motor from the machine or process during initial system
testing.
!
ATTENTION: Risk of injury or equipment damage exists.
The examples in this publication are intended solely for
purposes of example. There are many variables and
requirements with any application. Rockwell Automation,
Inc. does not assume responsibility or liability (to include
intellectual property liability) for actual use of the examples
shown in this publication.
Getting Started 1-5
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Quick Start
This section is provided to help experienced users quickly start using
the Option Module. If you are unsure how to complete a step, refer to
the referenced chapter.
Step Action Refer toā€¦
1 Review the safety precautions for the Option Module. Throughout This Manual
2 Verify that the PowerFlex drive is properly installed. Drive User Manual
3
Install the Option Module.
Verify that the PowerFlex drive is not powered. Then, insert
the Option Module in drive Port 4, 5 or 6. Use the captive
crews to secure and ground the Option Module to the drive.
Then connect the Option Module to the network using a
DeviceNet cable.
Network Communication
Option Module Installation
Instructions, publication
750COM-IN002 and
Chapter 2
,
Installing the Option
Module
4 Apply power to the Option Module.
A. The Option Module receives power from the drive. Verify
that the Option Module is installed correctly and then
apply power to the drive. The status indicators should be
green. If they flash red, there is a problem. Refer to
Chapter 7
, Troubleshooting.
B. Configure/verify key drive parameters.
Chapter 2,
Installing the Option
Module
5 Configure the Option Module for your application.
Set Option Module parameters for the following functions as
required by your application:
ā€¢ Node addressā€”only if Data Rate switch is set to position
ā€œ3ā€; otherwise use Node Address switches
ā€¢ Data rateā€”only if Data Rate switch is set to position ā€œ3ā€;
otherwise set this switch to position ā€œ0,ā€ ā€œ1,ā€ ā€œ2ā€ or ā€œ4ā€
through ā€œ9ā€ depending on the application
ā€¢ I/O configuration
ā€¢ Change of State, Cyclic or Polled I/O data exchange
ā€¢ Master-Slave hierarchy
ā€¢ Fault actions
Chapter 3
,
Configuring the Option
Module
6 Configure the controller to communicate with the Option
Module.
Use a controller configuration tool such as RSNetWorx for
DeviceNet and RSLogix to configure the master on the
DeviceNet network to recognize the Option Module and
drive.
Chapter 4
,
Configuring the I/O
7 Create a ladder logic program.
Use a controller configuration tool such as RSLogix to create
a ladder logic program that enables you to:
ā€¢ Control the Option Module and connected drive using I/O.
ā€¢ Monitor or configure the drive using Explicit messages.
Chapter 5
,
Using the I/O
Chapter 6,
Using Explicit Messaging
1-6 Getting Started
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Status Indicators
The Option Module uses three status indicators to report its operating
status. They can be viewed with the drive cover removed (Figure 1.2
).
Figure 1.2 Status Indicators
After installing the Option Module and applying power to the drive,
refer to Start-Up Status Indications
on page 2-5 for possible start-up
status indications and their descriptions.
Item
Adapter Status
Indicator Name
āžŠ
PORT
āž‹
MOD
āžŒ
NET A
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
āžŠ
āž‹
āžŒ
20-750-DNET DeviceNet
Option Module installed in
drive control pod
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Chapter 2
Installing the Option Module
This chapter provides instructions for installing the Option Module in a
PowerFlex 750-Series drive.
Preparing for an Installation
Before installing the Option Module:
ā€¢ Read the DeviceNet Product Overview Manual (publication
DNET-SO002), and the DeviceNet Cable System Planning and
Installation Manual (publication DN-6.7.2).
ā€¢ Verify that you have all required equipment. Refer to Required
Equipment on page 1-3.
Topic Page
Preparing for an Installation
2-1
Setting the Node Address Switches 2-2
Setting the Data Rate Switch 2-3
Connecting the Option Module to the Drive 2-3
Connecting the Option Module to the Network 2-4
Applying Power 2-5
Commissioning the Option Module 2-7
!
ATTENTION: Risk of equipment damage exists. The
Option Module contains ESD (Electrostatic Discharge)
sensitive parts that can be damaged if you do not follow ESD
control procedures. Static control precautions are required
when handling the Option Module. If you are unfamiliar with
static control procedures, refer to Guarding Against
Electrostatic Damage (publication 8000-4.5.2).
2-2 Installing the Option Module
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Setting the Node Address
Switches
Set the Option Module Node Address switches (bottom two switches ā€“
see Figure 2.1
) by rotating the switches to the desired value for each
digit.
Important:Each node on the DeviceNet network must have a unique
address. Set the node address before power is applied
because the Option Module uses the node address it detects
when it first receives power. To change a node address, you
must set the new value and then remove and reapply power
to (or reset) the Option Module, or disconnect and
reconnect the DeviceNet network cable.
Figure 2.1 Setting Option Module Node Address Switches
The switch settings can be verified by viewing Diagnostic Device Item
number 54 (page 7-6
) using an enhanced PowerFlex 7-Class HIM,
DriveExplorer software, or DriveExecutive software.
Setting Description
0 - 63 Node address used by the Option Module if switches are enabled. The default
switch setting is 63. Node address 63 is also the default address used by all
uncommissioned devices. We recommend that you do not use this address as the
final Option Module address.
Important: If the Data Rate switch is set to position ā€œ3,ā€ the Option Module uses the
Device Parameter 07 - [Net Addr Cfg] setting for the node address. The default
parameter setting is 63. Refer to Setting the Node Address
on page 3-2.
64 - 99 Do not use. The Option Module will not recognize these addresses.
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
ONES
Position
TENS
Position
Installing the Option Module 2-3
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Setting the Data Rate Switch
Set the Option Module Data Rate switch (topmost switch ā€“ see
Figure 2.2
) by rotating the switch to the desired setting.
Figure 2.2 Setting the Data Rate Switch
The switch settings can be verified by viewing Diagnostic Device Item
number 53 (page 7-6
) using an enhanced PowerFlex 7-Class HIM,
DriveExplorer software, or DriveExecutive software.
Connecting the Option
Module to the Drive
The Option Module can be installed in the PowerFlex 750-Series Drive
control pod in Port 4, 5 or 6. For details, see the Network
Communication Option Module Installation Instructions (publication
750COM-IN002), provided with the Option Module. Note that the
Option Module is shown already installed in the drive in Figure 2.1
and
Figure 2.2
.
Important:Remove power from the drive before installing the Option
Module in the drive control pod.
Important:After inserting the Option Module into Port 4, 5 or 6, make
sure to tighten the Option Module screws within the
specified torque range to the drive control pod to properly
ground the Option Module to the drive.
Setting Description
0 Sets the Option Module to the 125kbps data rate.
1 Sets the Option Module to the 250kbps data rate.
2 Sets the Option Module to the 500kbps data rate.
3 Sets the Option Module to the data rate set using Device Parameter 09 - [Net Rate
Cfg] (default), and sets the Option Module to use the node address set using Device
Parameter 07 - [Net Addr Cfg] . Refer to Setting the Data Rate
on page 3-2.
4 - 9 Sets the Option Module to the Auto data rate ā€” a data rate used by other network
devices. Another device on the network must be set to a data rate. The default switch
setting is 9.
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
0
5
4
9
3
8
2
7
1
6
2-4 Installing the Option Module
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
Connecting the Option
Module to the Network
1. Remove power from the drive.
2. Remove the drive cover and lift up the drive HIM bezel to its open
position to access the drive control pod.
3. Use static control precautions.
4. Connect a DeviceNet cable to the network, and route it through the
bottom of the drive. DeviceNet Thin cable with an outside diameter
of 6.9 mm (0.27 in.) is recommended.
Important:Maximum cable length depends on data rate. For
details, refer to Data Rate
in the Glossary.
5. Connect the 5-pin linear plug (provided with the Option Module) to
the DeviceNet cable (Figure 2.3
). If a replacement plug is needed,
the replacement plug part number is 1799-DNETSCON.
Figure 2.3 Connecting the 5-Pin Linear Plug to the DeviceNet Cable
6. Insert the DeviceNet cable plug into the mating Option Module
socket, and secure it with the two screws. Verify that the colors of
the wires on the plug match the color codes on the socket.
!
ATTENTION: Risk of injury or death exists. The
PowerFlex drive may contain high voltages that can cause
injury or death. Remove power from the drive, and then
verify power has been discharged before connecting the
Option Module to the network.
Terminal Color Signal Function
5 Red V+ Power Supply
4 White CAN_H Signal High
3 Bare SHIELD Shield
2 Blue CAN_L Signal Low
1 Black Vā€“ Common
5
4
3
2
1
Red
White
Bare
Blue
Black
/