Rockwell Automation 22-WIM-N4S User manual

Category
Networking
Type
User manual

This manual is also suitable for

User Manual
DSI Wireless
Interface Module
22-WIM-N1
22-WIM-N4S
FRN 1.xxx
Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation and
Maintenance of Solid State Controls (Publication SGI-1.1 available from your local
Rockwell Automation sales office or online at http://www.rockwellautomation.com/
literature) describes some important differences between solid state equipment and
hard-wired electromechanical devices. Because of this difference, and also because
of the wide variety of uses for solid state equipment, all persons responsible for
applying this equipment must satisfy themselves that each intended application of
this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety
considerations.
Important: Identifies information that is critical for successful application and
understanding of the product.
Allen-Bradley, PowerFlex, Pocket DriveExplorer for Pocket PC, DriveExplorer, and DriveExecutive are either registered
trademarks or trademarks of Rockwell Automation, Inc.
The Bluetooth
®
word mark and logos are owned by the Bluetooth SIG, Inc.
DeviceNet is a trademark of the Open DeviceNet Vendor Association.
ControlNet is a trademark of ControlNet International Ltd.
Windows and Microsoft are registered trademarks of Microsoft Corp.
WARNING: Identifies information about practices or circumstances
that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances
that can lead to personal injury or death, property damage, or economic
loss. Attentions help you, identify a hazard, avoid the hazard, and
recognize the consequences.
Shock Hazard labels may be located on or inside the equipment (e.g.,
drive or motor) to alert people that dangerous voltage may be present.
Burn Hazard labels may be located on or inside the equipment (e.g.,
drive or motor) to alert people that surfaces may be at dangerous
temperatures.
Summary of Changes
The information below summarizes the changes made to this manual
since its last release (July 2005):
The information below summarizes the changes made to this manual
since its last release (March 2005):
Description of Change Page(s)
In Chapter 3 in the “Using Pocket DriveExplorer for Pocket PC” section, added
the new subsection “Assigning a Name for the WIM.
3-8
In Chapter 3 in the “Using DriveExplorer/DriveExplorer Lite” section, added the
new subsection “Assigning a Name for the WIM.
3-14
In Chapter 3 in the “Using DriveExecutive” section, added the new subsection
“Assigning a Name for the WIM.
3-23
Description of Change Page(s)
In Chapter 1:
In section “Equipment Shipped with the WIM,” added categories and items
for 22-WIM-N1 and 22-WIM-N4S.
In Step 3 of the Quick Start table:
– Corrected Comm Flt Action parameter number from “02” to “07.
– Corrected Security Mode parameter number from “03” to “05.
– Corrected Security PIN parameter number from “04” to “06.
– Added “Use the RTU Master mode to …” and a reference to Appendix D.
1-3
1-5
In Chapter 3 in subsection “To reset a PIN number when misplaced or
forgotten,” added information to retrieve a stored PIN number.
3-26
soc-ii Summary of Changes
Table of Contents
Preface About This Manual
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Rockwell Automation Support. . . . . . . . . . . . . . . . . . . . . . . . P-2
Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . P-3
Third-Party Bluetooth Support. . . . . . . . . . . . . . . . . . . . . . . . P-3
Chapter 1 Getting Started
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Chapter 2 Installing the WIM
Installing the NEMA 1 WIM (22-WIM-N1) . . . . . . . . . . . . 2-1
Installing the NEMA 4 WIM (22-WIM-N4S) . . . . . . . . . . . 2-2
Removing the NEMA 1 WIM (22-WIM-N1) . . . . . . . . . . . . 2-4
Chapter 3 Configuring the WIM
Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Using Pocket DriveExplorer for Pocket PC . . . . . . . . . . . . . . 3-2
Using DriveExplorer/DriveExplorer Lite. . . . . . . . . . . . . . . 3-10
Using DriveExecutive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Setting the Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Enabling and Setting the Security Mode . . . . . . . . . . . . . . . 3-25
Resetting the WIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Chapter 4 Troubleshooting
Understanding the Status Indicator . . . . . . . . . . . . . . . . . . . . 4-1
Viewing WIM Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . 4-3
Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Viewing and Clearing DF1 Communication Statistics . . . . . 4-5
Appendix A Specifications
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
ii Table of Contents
Appendix B WIM Parameters
About Parameter Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Appendix C Wireless Flash Updating DSI Peripherals
Using Pocket DriveExplorer for Pocket PC . . . . . . . . . . . . . C-1
Using DriveExplorer/DriveExplorer Lite . . . . . . . . . . . . . . . C-6
Using DriveExecutive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11
Appendix D Using RTU Master Mode
Establishing Wireless Connection . . . . . . . . . . . . . . . . . . . . D-1
Configuring the Drive Parameters . . . . . . . . . . . . . . . . . . . . D-2
Configuring the WIM for RTU Master Mode . . . . . . . . . . . D-4
System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
Accessing the Drives on RTU Master Network . . . . . . . . . . D-8
Glossary
Index
Preface
About This Manual
Documentation can be obtained online at
http://www.rockwellautomation.com/literature.
Topic Page
Related Documentation
P-1
Rockwell Automation Support P-2
Conventions Used in This Manual P-3
Third-Party Bluetooth Support P-3
Related Documentation
For: Refer to: Publication
Pocket DriveExplorer™
for Pocket PC
http://www.ab.com/drives/driveexplorer, and
Pocket DriveExplorer for Pocket PC online help
(installed with the software)
DriveExplorer™ http://www.ab.com/drives/driveexplorer, and
DriveExplorer online help (installed with the software)
DriveTools™ SP (includes
DriveExecutive™)
http://www.ab.com/drives/drivetools, and
DriveExecutive online help (installed with the software)
HIM HIM Quick Reference 22HIM-QR001…
PowerFlex
®
4 Drive PowerFlex 4 User Manual
PowerFlex 4 Quick Start
22A-UM001…
22A-QS001…
PowerFlex
®
40 Drive PowerFlex 40 User Manual
PowerFlex 40 Quick Start
22B-UM001…
22B-QS001…
PowerFlex
®
400 Drive PowerFlex 400 User Manual 22C-UM001…
RSLinx™
or RSLinx Lite
Getting Results with RSLinx Guide,
and online help (installed with the software)
LINX-GR001…
Bluetooth
®
wireless
technology
http://www.Bluetooth.org or
http://www.Bluetooth.com
P-2 About This Manual
Rockwell Automation, Inc. offers support services worldwide, with over
75 sales/support offices, over 500 authorized distributors, and over 250
authorized systems integrators located through the United States alone.
In addition, Rockwell Automation, Inc. representatives are in every
major country in the world.
Local Product Support
Contact your local Rockwell Automation, Inc. representative for:
Sales and order support
Product technical training
Warranty support
Support service agreements
Technical Product Assistance
If you need to contact Rockwell Automation, Inc. for technical
assistance, please review the information in Chapter 4
, Troubleshooting,
first. If you still have problems, then access the Allen-Bradley Technical
Support web site at www.ab.com/support/abdrives.
Rockwell Automation Support
About This Manual P-3
The following conventions are used throughout this manual:
Parameter names are shown in the format Parameter xx - [*]. The xx
represents the parameter number, and the * represents the parameter
name — for example Parameter 01 - [Adapter Cfg].
Menu commands are shown in bold type face and follow the format
Menu > Command. For example, if you read “Select File > Open,”
you should click the File menu and then click the Open command.
The firmware release is displayed as FRN X.xxx. The “FRN”
signifies Firmware Release Number. The “X” is the major release
number. The “xxx” is the minor update number.
Pocket DriveExplorer for Pocket PC (version 1.01), My Bluetooth
Places software (version 1.4.2), DriveExplorer Lite (version 4.04),
and DriveExecutive (version 3.01) were used for the screen pictures in
this manual. Different versions of the software may differ in
appearance and procedures.
This manual provides information about the 22-WIM-N* Wireless
Interface Module (WIM) and using it with PowerFlex 4-Class drives.
The module can be used with other products that support DSI.
Since the WIM requires a Pocket PC, laptop PC or desktop PC equipped
with Bluetooth wireless technology, you may need to install a
third-party, vendor-specific Bluetooth driver. If this driver fails to
establish wireless communication with the WIM, refer to its
documentation for assistance. Furthermore, troubleshooting help may be
available on the vendor web site.
Conventions Used in This Manual
Third-Party Bluetooth Support
P-4 About This Manual
Notes:
Chapter 1
Getting Started
The 22-WIM-N* Wireless Interface Module (WIM) provides a wireless
communications interface between a Pocket PC, laptop computer or
desktop computer equipped with Bluetooth wireless technology and any
Allen-Bradley product supporting DSI. The WIM uses the full-duplex
DF1 protocol
.
Figure 1.1 Components of the WIM
Topic Page
Components
1-1
Features
1-2
Compatible Products 1-2
Required Equipment 1-3
Safety Precautions 1-4
Quick Start 1-5
Status Indicator 1-6
Components
Contains FCC ID: SNT-2XWIMNX
IC: 5450A-2XWIMNX
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
1) this device may not cause harmful interference, and
2) this device must accept any interference received,
including interference that may cause undesired operation
(NEMA 1 WIM shown)
Item Part Description
Status
Indicator
LED that indicates WIM
operation, when data is being
received from the Bluetooth
wireless technology enabled
Pocket PC or computer, and
when data is being sent to
the Pocket PC or computer.
Refer to Status Indicator
on
page 1-6 and Chapter 4,
Troubleshooting for more
information.
1-2 Getting Started
Features of the WIM include the following:
A status indicator (LED) that reports the operating status of the
module.
Connectivity to products implementing DSI, such as PowerFlex
4-Class drives and peripherals. When used with a product, the WIM
will autobaud to the DSI data rate that is used by the product.
The WIM receives power from the drive. An outside power source is
not needed.
An RTU Master operating mode for use on an RTU Master network to
monitor, configure, and control up to 32 PowerFlex 4-Class drives
using wireless communication and Allen-Bradley drive software
tools.
The following tools can be used to configure the WIM:
Pocket DriveExplorer for Pocket PC (version 1.01 or higher)
DriveExplorer (version 4.04 or higher)
DriveExecutive (version 3.01 or higher)
PowerFlex 4-Class HIM
The WIM can be used with compatible Allen-Bradley software tools
through wireless communication to flash upgrade itself and other DSI
peripherals (PowerFlex 4-Class HIMs and communication adapters)
to take full advantage of new firmware features as they become
available.
DSI is based on the Modbus RTU serial communication protocol. The
WIM can be used with Allen-Bradley Component Class (PowerFlex
4-Class) drives and other products that support DSI. At the time of
publication, compatible products include all the following types of:
Features
Compatible Products
PowerFlex 4 drives
PowerFlex 40 drives
PowerFlex 40P drives
PowerFlex 400 drives
Getting Started 1-3
Equipment Shipped with the WIM
When you unpack the WIM, verify that the package includes:
22-WIM-N1
22-WIM-N4S
User-Supplied Equipment
To configure the WIM, you must use one of the following:
Required Equipment
One Wireless Interface Module
This manual
One Wireless Interface Module
One 22-HIM-H30 Cable
This manual
Pocket DriveExplorer for Pocket PC software (version 1.01 or
higher) running on a Pocket PC equipped with Bluetooth wireless
technology
DriveExplorer software (version 4.04 or higher) running on a laptop
or desktop computer equipped with Bluetooth wireless technology
DriveExecutive stand-alone software (version 3.01 or higher) or
bundled with the DriveTools SP suite (version 1.01 or higher)
running on a laptop or desktop computer equipped with Bluetooth
wireless technology
PowerFlex 4-Class HIM (22-HIM-*)
1-4 Getting Started
Please read the following safety precautions carefully.
Safety Precautions
!
ATTENTION: Risk of injury or death exists from machine motion
when using wireless communications and software to Start/Stop/Jog,
configure or otherwise communicate with a drive.
Using the control bar feature in Pocket DriveExplorer for Pocket PC,
DriveExplorer or DriveExecutive with wireless communications may
present safety hazards due to potential loss of the wireless connection.
For example, if the wireless connection is interrupted after a start or jog
command is initiated from the control bar, the drive cannot be stopped
using the control bar until the wireless connection is restored. For this
reason, it is required to always use an additional hard-wired stop circuit
to disable the drive.
!
ATTENTION: Risk of injury or equipment damage exists. Only
personnel familiar with drive and power products and the associated
machinery should plan or implement the installation, start-up,
configuration, and subsequent maintenance of the product using a
WIM. Failure to comply may result in injury and/or equipment damage.
!
ATTENTION: Risk of injury or equipment damage exists.
Parameter 02 - [Comm Flt Action] lets you determine the action of
the WIM and connected drive if DF1 serial communications are
disrupted. By default, this parameter faults the drive. You can set this
parameter so that the drive continues to run. Precautions should be
taken to ensure that the setting of this parameter does not create a risk
of injury or equipment damage. When commissioning the drive, verify
that your system responds correctly to various situations (for example, a
communication disruption or a faulted controller).
Getting Started 1-5
This section is designed to help experienced users quickly start using the
WIM. If you are unsure how to complete a step, refer to the referenced
chapter.
Figure 1.2 NEMA 1 WIM (22-WIM-N1) Installed in a HIM Bezel (22-HIM-B1)
Quick Start
Step Action Refer to…
1 Review the safety precautions for the WIM. Throughout this
manual
2 Install the WIM.
To install the NEMA 1 WIM (22-WIM-N1) in a remote-mounted
HIM bezel (22-HIM-B1), first install the bezel (see HIM Bezel
Installation Instructions Publication No. 22HIM-IN002…). Make
sure the HIM bezel is connected to the drive port using the 2 m
(6.6 ft.) bezel cable. Then place the WIM in the bezel cradle.
Apply power to the drive.
For the NEMA 4 WIM (22-WIM-N4S), see Installing the NEMA
4 WIM (22-WIM-N4S) on page 2-2 for installation instructions.
Chapter
2,
Installing the
WIM
3 Configure the WIM parameters.
The WIM is provided ready for use. It is only necessary to
configure the WIM if you want to:
Change the default setting (0 = Fault) for Parameter 07 -
[Comm Flt Action]
Enable the WIM security mode using Parameters 05 -
[Security Mode] and 06 - [Security PIN]
Use the RTU Master mode to monitor, configure, and
control up to 32 PowerFlex 4-Class drives on a network
Chapter 3,
Configuring the
WIM
Appendix D,
Using RTU
Master Mode
PowerFlex 4/40/400 Drives
(with 22-COMM-* Adapter)
DeviceNet/ControlNet Network
HIM Bezel with
Installed WIM
Contains FCC ID: SNT-2XWIMNX
IC: 5450A-2XWIMNX
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
1) this device may not cause harmful interference, and
2) this device must accept any interference received,
including interference that may cause undesired operation
Pocket PC,
Laptop or Desktop
Computer
1-6 Getting Started
The WIM reports its operating status using a tri-color status indicator
(Figure 1.3).
Figure 1.3 Status Indications of the WIM
Status indications under normal operation are described below:
If any other conditions occur, refer to Chapter 4, Troubleshooting.
Status Indicator
Item Status Indication Description
Solid Blue The WIM is receiving data from the Bluetooth wireless
technology enabled Pocket PC or computer, or transmitting
data to the Pocket PC or computer.
Flashing Green The WIM is operating, but has not established wireless
communication with the Bluetooth wireless technology
enabled Pocket PC or computer.
Contains FCC ID: SNT-2XWIMNX
IC: 5450A-2XWIMNX
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
1) this device may not cause harmful interference, and
2) this device must accept any interference received,
including interference that may cause undesired operation
(NEMA 1 WIM shown)
Chapter 2
Installing the WIM
Chapter 2 provides instructions for installing and removing the WIM.
The WIM is offered in two styles: a NEMA 1 module (22-WIM-N1) and
a NEMA 4 module (22-WIM-N4S). Each style is installed differently.
The NEMA 1 WIM (22-WIM-N1) is installed in a HIM bezel
(22-HIM-B1) that is mounted in a remote location.
1. If the HIM bezel is not mounted, refer to the HIM Bezel Installation
Instructions Publication No. 22HIM-IN002… for mounting details.
2. Route the bezel cable to the drive. Connect the bezel cable to the DSI
port on the bottom of the drive.
3. Install the WIM into the HIM bezel cradle (Figure 2.1
).
Figure 2.1 Installing the WIM in a HIM Bezel
Topic Page
Installing the NEMA 1 WIM (22-WIM-N1)
2-1
Installing the NEMA 4 WIM (22-WIM-N4S) 2-2
Removing the NEMA 1 WIM (22-WIM-N1) 2-4
Installing the NEMA 1 WIM (22-WIM-N1)
22-WIM-N1
(Wireless Interface Module)
22-HIM-B1
Bezel
PowerFlex 4/40/400 Drive
with Installed HIM
2 m (6.6 ft.)
Bezel Cable
Contains FCC ID: SNT-2XWIMNX
IC: 5450A-2XWIMNX
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
1) this device may not cause harmful interference, and
2) this device must accept any interference received,
including interference that may cause undesired operation
2-2 Installing the WIM
4. The status LED on the WIM momentarily flashes red on powerup
and then flashes green to indicate it is ready to establish wireless
communication with the Pocket PC or computer.
5. Establish wireless communication between the WIM and the Pocket
PC or computer. For this procedure, refer to the respective section in
Chapter 3 that corresponds to the drive software tool you are using:
Using Pocket DriveExplorer for Pocket PC
on page 3-2
Using DriveExplorer/DriveExplorer Lite on page 3-10
Using DriveExecutive on page 3-16
When communication is achieved, the WIM status LED will turn
solid blue.
The NEMA 4 WIM (22-WIM-N4S) is designed for remote installation.
Refer to Figure 2.2
for overall WIM dimensions. Choose an appropriate
location to mount the NEMA 4 WIM. A cable distance greater than 3 m
(10 ft.) is not CE compliant. Maximum cable length should not exceed
10 m (33 ft.).
Figure 2.2 NEMA 4 WIM Dimensions
1. Drill the required hole pattern in the panel. See Figure 2.3 for
dimensions.
Installing the NEMA 4 WIM (22-WIM-N4S)
93,0
(3.66)
25,0
(0.98)
2.0 m
mm
(in.)
180,0
(7.08)
Contains FCC ID: SNT-2XWIMNX
IC: 5450A-2XWIMNX
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1) this device may not cause harmful interference, and
2) this device must accept any interference received,
including interference that may cause undesired operation
Installing the WIM 2-3
Figure 2.3 Hole Pattern for Mounting NEMA 4 WIM
2. Peel the protective film from the gasketed surface on the back of the
WIM (Figure 2.4).
3. Insert the supplied 2 m (6.6 ft.) WIM cable into the mating socket on
the back of the WIM.
4. Install the supplied O-ring into the cable routing hole on the panel to
protect the cable. Then route the WIM cable through the cable
routing hole on the panel.
5. Align the six threaded studs of the WIM with the panel clearance
holes, and place the WIM against the panel.
6. Tighten the nuts onto the six threaded studs of the WIM extending
behind the panel. Recommended torque is 0.68 N-m (6.0 lb.-in.).
7. Route the WIM cable to the drive. Connect the WIM cable to the DSI
port on the bottom of the drive.
8. Apply power to the drive. The status LED on the WIM momentarily
flashes red on powerup and then flashes green to indicate it is ready
to establish wireless communication with the Pocket PC or computer.
67,0
(2.63)
60,0
(2.36)
77,0
(3.03)
77,0
(3.03)
53,5
(2.11)
19,1
(0.75)
4,8
(0.19)
2-4 Installing the WIM
9. Establish wireless communication between the WIM and the Pocket
PC or computer. For this procedure, refer to the respective section in
Chapter 3 that corresponds to the drive software tool you are using:
Using Pocket DriveExplorer for Pocket PC
on page 3-2
Using DriveExplorer/DriveExplorer Lite on page 3-10
Using DriveExecutive on page 3-16
When communication is achieved, the WIM status LED will turn
solid blue.
Figure 2.4 Mounting NEMA 4 WIM onto Panel
The drive can remain powered when removing a WIM.
Remove the WIM from the remote-mounted HIM bezel.
0.68 N-m
(6.0 lb.-in.)
Removing the NEMA 1 WIM (22-WIM-N1)
!
ATTENTION: Risk of injury or equipment damage exists. If the HIM
bezel cable (for a bezel-mounted WIM) is disconnected from Port 2 on
the bottom of the drive, the drive may fault. Determine how the drive
will respond before disconnecting the cable.
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Rockwell Automation 22-WIM-N4S User manual

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