Muto Premium XL150
Ceiling mount less Dormotion (Wood door)
Installation instructions
936005 – 10-2021
| EN |
2MUTO Premium 10-2021936005
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
Table of Contents
Table of contents
1 Technical specifications 3
. Overview
.. General information
.. Intended use
.. Door requirements and fittings
.. Safety instructions
.. Symbols used - Safety/Installation
.. Maintenance, care, repair
.. Disposal
. Specifications - technical data
2 Installation instructions 4
. Overall
. Securing wood door adaptor
. Securing track to mounting surface
. Door/wall dimensions
. Installing hook set
. Installing roller carriers
. Disengaging the anti-jump
. Installing the end stops
. Install door/rollers in track
. Install floor guide
. Engaging anti-jump
. Adjustment door height
. Adjustment end stop location:
LEADING end stop
Adjustment end stop location:
TRAILING end stop
. Cover clips
. Install brush profile
. Install view protection clips
. Install cover and view protection profile
. Install end caps
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005 3
Technical specifications
. Overview
These instructions are for installation of MUTO
PREMIUM sliding door system XL for wood doors for
the following mounting and style versions:
1. Ceiling mount
.. General information
• dormakaba glass hardware is not suitable for
application in rooms where chemicals (e.g. chlorine)
are used as indoor swimming pools, saunas or
salt-water pools.
• Never move sliding panels faster than walking
speed and always stop the door manually before it
reaches end position.
• Do not slide doors with excessive force. Install
limiting stop to prevent door from opening too far.
.. Intended use
• For sliding door in dry indoor areas only
• For manual slowly opening and closing only
.. Door requirements and fittings
• The substructure/wall must be able to bear
permanent loads and be level (max. tolerance:
/” [] per ” [m]).
• Fasteners must be sufficiently dimensioned for the
substructure/wall and weight of the door.
• When adjusting door components, always stick to
the required clearance for the respective
hardware.
.. Safety instructions
• Installation requires two people.
• Only properly qualified and specially trained staff
are authorized to mount dormakaba glass
hardware.
.. Symbols used - Safety/Installation
CAUTION
Mounting components must meet the
requirements of substructure/wall and door
weight. Please read the technical information
for fittings.
WARNING
TIPS AND RECOMMENDATIONS
Information note
CLOSING EDGE
.. Maintenance, care, repair
• Immediately replace damaged parts.
• Always use original dormakaba parts.
• Clean clamping area with alcohol-based standard
commercial cleaning agent before mounting the
glass hardware.
• Use a damp clothe for occasional cleaning,
especially the track.
• Always use silicone - and oil-free cleaners (e.g.
acetone).
• Check door hardware at regular intervals for
proper positioning and smooth operation and
correct adjustment.
• High traffic door systems require inspection by
properly qualified staff (specialized companies or
installation firms.)
.. Disposal
Disposal in accordance with local, state and national
regulations.
1 Technical specifications
. Specifications - technical data
Single Door Double
Door
XL150 XL150
Ceiling
mount
Door leaf weight lbs [kg] * ≤lbs
[≤]
≤2 x 330lbs
[≤2 x 150]
* Including weight of auxiliary hardware.
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005
4
Overall
. Cover panel
. Brush strip
. Track
. End cap
. End stop
. Overall
2 Installation instructions
. Cover clips
. Roller carrier
. Wood door adaptor
. Floor guide
.
.
.
.
.
.
.
.
. .. . .
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005 5
Wood door adaptor
. Securing wood door adaptor
Fig.
XL150
XL150
/"
[] Wood door
Wood
door
adaptor
Every
th hole
Every
th hole
Every
th hole
Every
th hole
NOTE: Top of door must be reinforced to secure wood
door adapter.
.. Prepare door properly for wood door adaptor.
NOTE: Seal top and bottom of door to minimize
warping (use wood door manufacturer's
recommendations).
.. Cut wood door adapter to be equal width of
door.
.. Secure the two wood door adaptor pieces to
top of wood door with # x " wood screws.
NOTE: Be sure screws are always secured in the first
four and last four holes of the adaptor, along with every
fourth hole in between.
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005
6
Track
. Securing track to mounting surface
Fig.
NOTE:
OVERHEAD REINFORCEMENT:
The overhead reinforcement must be a minimum of ¼”
[6] x 3” [76] steel angle, 16 gauge metal stud, or two
pieces of 1 1/2” [38] thick wood blocking (double
stacked), secured to studs or joists on a maximum 16”
[406] centers for the length of the track. The overhead
reinforcement may be flush on the overhead surface or
on the interior of this surface.
Track mounting screws must fully penetrate the steel
angle, metal stud, or at a minimum of 2” [51] into wood
blocking, utilizing the predrilled holes in the MUTO
track.
Consult with a structural engineer to determine if
reinforcement is adequate for your specific application
or to meet specific codes in your location.
.. Ensure the track is properly level and secure it to
the ceiling per the appropriate measurements on
the following page.
• NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT
PAGE FOR REFERENCE.
.. Use appropriate fasteners according to the
following recommendations.
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005 7
Technical specifications
. Door/wall dimensions
Single door mount
Double door mount
-/"
[]
-/"
[]
clear
opening
height
(CH)
clear opening
width (CW)
Wood
door
Wood
door
panel
(DW)
/"
[]
Bottom of
wood door to
floor
Back of track to center
of mounting hole in track
/"
[]
clear opening
height (CH)
/"
[]
Wood
door
Wood
door
panel
(DW)
Wood
door
panel
(DW)
clear
opening
width
(CW)
-/"
[]
-/"
[]
/"
[]
Bottom of
wood door to
floor
Back of track to center
of mounting hole in track
/"
[]
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005
8
Hook set
Roller carriers
. Installing roller carriers
Fig.
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE DOOR.
"LEADING IS SIDE CLOSEST TO LATCH CLOSED."
Legend
Closing edge
of door
Torque values
XL ft lbs
[Nm]
Hex key size
XL mm
Roller
carrier
(Front of) Wood door
ZX
Secure
(Front of) Wood door
.. Slide roller carriers onto wood door adaptor.
.. Slide gasket and metal shim between adaptor
and roller carrier.
NOTE: Orient with gasket facing the adaptor.
.. Secure roller carriers to wood door adaptor using
appropriate-size hex key at ft lbs ( Nm).
. Installing hook set
Fig.
.. With rollers facing away from the installer,
determine which roller will be leading and which
will be trailing.
.. Secure hook onto roller with open side facing
away from the installer.
.. Secure hook using appropriate-size hex key.
Hex key size
XL mm
Open
side
-/”
[]
-/”
[]
Hook
set
Hook
set
NOTE: FULLY CLEAN SURFACE OF ADAPTOR WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER. ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005 9
Anti-jump
End stops
. Disengaging the anti-jump
Fig.
.. Disengage the anti-jump on roller carrier. NOTE: Using the appropriate-size hex key, push anti-
jump adjustment screw IN and turn COUNTER-
CLOCKWISE ° to disengage anti-jump.
Anti-jump adjustment
screw
Anti-
jump
Anti-
jump
NOTE: Anti-jump shipped engaged.
Hex key size
XL mm
/ turn
. Installing the end stops
Fig.
.. Slide end stops into each end of the track.
NOTE: Loosen bottom section of end stop for easier
install.
NOTE: FOR XL150 end stops, be sure set screw is flush
with back of end stops.
NOTE: Exact location/adjustments will be determined in
“Adjustment End Stop Location” step.
Track
End stops
Set
screw
Bottom section
of end stop
Hex key size
XL mm
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005
10
Track
Floor guide
. Install door/rollers in track
Fig.
.. Tip wood door and rollers upward and rest
rollers on track.
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
. Install floor guide
Fig.
ANTI-JUMP IS DISENGAGED!
.. Temporarily slide floor guide into bottom
groove of wood door.
.. Be sure door is plumb.
.. Mark appropriate floor guide measurements.
.. TEMPORARILY REMOVE WOOD DOOR AND
ROLLERS FROM TRACK.
.. Pre-drill into mounting surface using a /"
drill bit.
.. Secure floor guide with included fasteners.
.. SET WOOD DOOR AND ROLLERS BACK ONTO
TRACK.
Wood
door Wood
door
/"
[]
Floor
guide
Wall
= =
Floor
guide
-/"
[]
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005 11
Anti-jump
Height adjustment
. Adjustment door height
Fig.
.. Set height of glass door.
.. Loosen height adjustment locking screws of
carrier.
.. Using appropriate-size hex key, turn height
adjustment screw CLOCKWISE or COUNTER-
CLOCKWISE to raise or lower door.
NOTE: Be sure wood door is level during this
adjustment.
Height adjustment
locking screws
XL150
torque
ft lbs
[ Nm]
Height
adjustment
screw
Door height
adjustment
tolerance
XL
+/" [+]
-/" [-]
Fig.
.. Engage anti-jump on roller carrier. .. Using appropriate-size hex key, push anti-jump
adjustment screw IN and turn CLOCKWISE °
to engage anti-jump.
Anti-
jump
Anti-jump
adjustment
screw
Anti-
jump
Hex key size
XL mm
Hex key size
XL mm
/ turn
Wood
door
/"
[]
= =
Floor
guide
/"
[]
+/" []
- /" []
. Engaging anti-jump
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
End stops
MUTO Premium 10-2021936005
12
. Adjustment end stop
location: LEADING end stop
Fig.
Adjustment end stop
location: TRAILING end stop
Fig.
Door pull to jamb distance.
*Verify with local jurisdiction.*
mm
Door
pull
Jamb
edge
Wood
door
edge
max. -/"
[]
Door overlap
on wall
END STOP LOCATION:
LEADING EDGE
XL150
torque
ft lbs
[ Nm]
Bumper Edge of
roller
carrier
End
stop
Door closed
NOTE: bi-folding:
Be sure there is a
1/4” [6] gap between
the right and left hand
sets.
Set end stop locations:
.. Slide end stop
to desired
location on
track. Bumper
should touch
edge of roller
carrier.
Hex key size
XL mm
Door opened
mm
Jamb
edge
Wood
door
edge
END STOP LOCATION:
TRAILING EDGE
Bumper
Edge of roller
carrier
End
stop
Door pull to jamb distance.
*Verify with local jurisdiction.*
Set end stop locations:
.. Slide end stop
to desired
location on
track. Bumper
should touch
edge of roller
carrier.
Hex key size
XL mm
Bumper
Secure
NOTE: bi-folding:
Be sure there is a
1/4” [6] gap between
the right and left hand
sets.
XL150
torque
ft lbs
[ Nm]
Door
pull
Bumper
Secure
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005 13
Cover clips
Brush profile
. Cover clips
Fig.
.. Insert cover clips into track. (One clip per foot) .. Insert perpendicular to track, and turn
COUNTER-CLOCKWISE to snap into place.
Cover
clip
.. Measure and cut brush to appropriate length. .. Slide brush into cover.
Brush
Cover
. Install brush profile
Fig.
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005
14
View protection clips
.. Slide door open until it meets the end stop.
.. Measure and cut view protection profile to fit
into empty sliding portion of track - /" [].
.. Snap view protection clips onto inside of cover
as shown.
.. Use minimum clip per foot of profile.
Exception: If profile is minimum of 1 foot in length, use 2
clips.
View
protection clip
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.
Cover
View
protection
clips
. Install view protection clips
Fig.
Empty sliding portion of track
View
protection profile
Sidelite section
Door panel
(Slide door panel)
dormakaba MUTO XL150 Ceiling Mount less Dormotion Wood Door
Installation Instructions
MUTO Premium 10-2021936005 15
View protection profile
End caps
. Install end caps
Fig.
. Install cover and view protection profile
Fig.
.. Secure cover to clips and snap into place.
NOTE: Roll cover from the bottom upwards. Ensure the
bottom of the cover is supported by the groove in the
cover clip.
.. Tip view protection profile up into track and
snap down into cover and onto track as shown.
View
protection
profile
Cover
Cover
.. Snap end caps onto track.
View
protection
profile
View
protection
clip
Cover
Cover
Cover
clip
End
cap
End
cap
View protection
clip and profile
removed for easier
viewing of cover
installation.
www.dormakaba.com
dormakaba USA, Inc.
1 Dorma Drive, Drawer AC
Reamstown, PA 17567
USA
T: 717-336-3881
F: 717-336-2106
/