Muto Premium XL150
Ceiling mount less Dormotion with Sidelites
(Glass door)
Installation instructions
936010 – 10-2021
| EN |
2MUTO Premium 10-2021936010
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
Table of Contents
Table of contents
Technical specifications
. Overview
.. General information
.. Intended use
.. Glass requirements and fittings
.. Requirements for glass panel
.. Safety instructions
.. Symbols used - Safety/Installation
.. Maintenance, care, repair
.. Disposal
. Specifications - technical data
. Tempered laminate glass (TLG)
and adhesive specifications
Installation instructions
. Overall
. Door/wall dimentions
. Installing the end stops
. Securing gasket to track
. Securing track and sidelite section profile
to mounting surface
. Installing U-channel for sidelite
. Installing sidelite glass
. Installing sidelite glass filler panel
. Installing sidelite glass gasket
. Installing hook set
.A Installing the roller carriers:
on monolithic glass ONLY
.B Installing roller carriers:
on tempered lamiate glass ONLY
. Disengaging the anti-jump
. Install glass/rollers in track
. Install floor guide
. Install floor guide: continued
. Engaging anti-jump
. Adjustment door height
. Adjustment end stop location:
LEADING end stop
Adjustment end stop location:
TRAILING end stop
. Cover clips
. Cover spacers
. Install brush profile
. Install view protection clips
. Install cover and view protection profile
. Install end caps
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010 3
Technical specifications
. Overview
These instructions are for installation of MUTO
PREMIUM sliding door system XL with Sidelites
(glass door) for the following mounting and style
versions:
. Ceiling mount
.. General information
• dormakaba requires use of tempered monolithic or
tempered laminated glass.
• dormakaba glass hardware is not suitable for
application in rooms where chemicals (e.g. chlorine)
are used as indoor swimming pools, saunas or
salt-water pools.
• Never move sliding panels faster than walking
speed and always stop the door manually before it
reaches end position.
• Do not slide doors with excessive force. Install
limiting stop to prevent door from opening too far.
.. Intended use
• For sliding door in dry indoor areas only
• For manual slowly opening and closing only
.. Glass requirements and fittings
• The substructure/wall must be able to bear
permanent loads and be level (max. tolerance:
/” [] per ” [m]).
• Fasteners must be sufficiently dimensioned for the
substructure/wall and weight of the door.
• When adjusting glass components, always stick to
the required clearance for the respective
hardware. Adjust clearance so glass does not
come in contact with any hard surfaces such as
glass, metal or concrete.
• Do not use excessive force when installing the
glass (avoid over tightening screws).
.. Requirements for glass panel
• dormakaba requires use of fully tempered glass,
which complies with ASTM C and ASTM C
. Secondary heat soaking processes are
recommended but not required. This applies to
both tempered monolithic and tempered laminated
glass.
• Clamping area must be flat and uncoated (no
self-cleaning coating!)
• Never use glass with conchoidal fractures and/or
damaged edges.
.. Safety instructions
• Installation requires two people.
• Only properly qualified and specially trained staff
are authorized to mount dormakaba glass
hardware.
• Due to crushing hazards and possible injury caused
by breakage of glass during mounting,
corresponding protective clothing (especially gloves
and protective goggles) is required.
• Never clamp metal fitting hardware directly to
glass surface.
.. Symbols used - Safety/Installation
CAUTION
Mounting components must meet the
requirements of substructure/wall and door
weight. Please read the technical information
for fittings.
WARNING
Risk of breaking glass. When installing the
door, support the door panel with a block of
wood or similar object.
TIPS AND RECOMMENDATIONS
Information note
CLOSING EDGE
.. Maintenance, care, repair
• Immediately replace damaged parts.
• Always use original dormakaba parts.
• Clean clamping area with alcohol-based standard
commercial cleaning agent before mounting the
glass hardware.
• Use a damp clothe for occasional cleaning,
especially the track.
• Always use silicone - and oil-free cleaners (e.g.
acetone).
• Check glass hardware at regular intervals for
proper positioning and smooth operation and
correct adjustment.
• High traffic door systems require inspection by
properly qualified staff (specialized companies or
installation firms.)
.. Disposal
Disposal in accordance with local, state and national
regulations.
Technical specifications
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010
4
Technical specifications
. Specifications -
technical data
Single Door Double
Door
XL XL
Ceiling
mount
Door leaf weight lbs [kg] * ≤lbs
[≤]
2 x ≤330lbs
[2 x ≤150]
* Including weight of auxiliary hardware.
NOTE: Door glass should not be installed until the full
cure time as been reached (see chart above).
Important safety-related information for the mounting
and use of dormakaba glass hardware.
. Tempered laminate glass (TLG)
and adhesive specifications
. Clean clamping area with alcohol-based
standard commercial cleaning agent before
mounting the glass hardware.
. Never clamp metal glass fitting hardware
directly to glass surface.
. Never use clamping product on surfaces with
self-cleaning coatings.
2 Scotch-Weld™ EPX™ Plus II Applicator with 1:1 Plunger is a trademark of 3M.
3 Scotch-Weld™ EPX™ Plus II Mixing Square Nozzle is a trademark of 3M.
Required parts for laminate glass
with MUTO System (not included)
Part Number Quantity Usage
recommendation
M™ Scotch-Weld™ Urethane
Adhesive, DP NS
. tube tube per roller
carriers
M™ Scotch-Weld™ EPX™ Plus II
Applicator with : Plunger
. applicator : plunger with
. adhesive
M™ Scotch-Weld™ EPX™ Plus II
Mixing Square Nozzle, .mm
. Pk of nozzles per tube
of adhesive
MUTO TLG gasket set . set
Handling time frame Function Time
Working life
(time between
application and clamping of carrier)
minutes @ °F
Handling strength minutes @ °F or more
Full cure time
(normal door usage
not recommended until full cure time
as been met)
hours @ °F or more
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010 5
Overall
. Cover panel
. Brush strip
. Track
. Cover end cap
. Sidelite profile end
cap
. Filler profile
. Sidelite profile
. End stop
. Overall
Installation instructions
. Cover clips
. Roller carrier
. Floor guide
. U-channel
. Sidelite glass
gasket
. View protection
profile
. View protection
clip
.
..
.
.
.
.
.
.
. . .
.
.
.
.
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010
6
Technical specifications
Single sidelite mount
Multiple sidelite mount
-/"
[]
-/"
[]
clear
opening
height
(CH)
clear opening
width (CW)
Glass
door
panel
(DW) Sidelite
glass
(SW)
/"
[]
Bottom of
glass to floor
Back of track to
center of mounting
hole in track
/"
[]
/"
[]
/"
[]
Bottom of
glass to floor
Back of track to
center of mounting
hole in track
/"
[]
/"
[]
clear
opening
height
(CH)
clear opening
width (CW)
Sidelite
glass
(SW)
Sidelite
glass
(SW)
Glass
door
panel
(DW)
-/"
[]
-/"
[]
. Door/wall dimentions
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010 7
End stops
Track
NOTE:
Overhead Reinforcement:
The overhead reinforcement must be a minimum of ¼”
[] x ” [] steel angle, gauge metal stud, or two
pieces of /” [] thick wood blocking (double
stacked), secured to studs or joists on a maximum ”
[] centers for the length of the track. The overhead
reinforcement may be flush on the overhead surface or
on the interior of this surface.
Track mounting screws must fully penetrate the steel
angle, metal stud, or at a minimum of ” [] into wood
blocking, utilizing the predrilled holes in the MUTO track.
Consult with a structural engineer to determine if
reinforcement is adequate for your specific application
or to meet specific codes in your location.
.. Slide bumper stops into each end of the track.
NOTE: Loosen bottom section of end stop for easier
install.
NOTE: FOR XL end stops, be sure set screw is flush
with back of bumper.
NOTE: Exact location/adjustments will be determined in
the Adjustment End Stop Location step.
Track
End stops
Set
screw
Bottom section
of bumper
Hex key size
XL mm
Fig
.. Ensure the track is cut to proper length.
NOTE: SEE DIMENSION INSTRUCTIONS ON PAGE .
.. Cut adhesive gasket equal to sidelite glass
width.
.. Adhere gasket along bottom edge of back of
track.
Adhesive
gasket
Sidelite
glass
Track
. Installing the end stops
. Securing gasket to track
Fig
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010
8
Track
Sidelite profile
U-channel
.. Install gaskets as shown. Trim to correct length.
.. Secure u-channel to floor using appropriate
fasteners.
U-channel
NOTE: Ensure u-channel is plumb and the back of the
u-channel profile aligns with back of sidelite profile.
NOTE: Gaskets are pre-installed.
.. Secure track to mounting surface.
.. Align predrilled holes in sidelite profile with track
profile.
NOTE: Holes will be predrilled every -/" [].
.. Secure with proper fasteners.
NOTE: Be sure fasteners are flush with track to avoid
rollers catching protruding fasteners.
Sidelite profile
Track
. Securing track and sidelite section profile to mounting surface
. Installing U-channel for sidelite
Fig
Fig
Orient gasket(s)
as shown.
U-channel
gasket
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010 9
Sidelite glass
Sidelite filler panel
.. Fit filler panel in to gap of door panel section in
sidelite profile.
Filler panel
Sidelite
glass
.. Place setting blocks into u-channel.
.. Spray inside of u-channel with glass cleaner.
.. Lift glass up and into sidelite profile.
.. Lower glass into u-channel.
.. Ensure there is /" [] gap between wall and
edge of sidelite glass.
.. If using tempered laminated glass, gently press
glass panel against u-channel gasket and
dispense silicone along full length of non-gasket
side of U-channel.
U-channel
setting
blocks
Sidelite
profile
Sidelite
glass
U-channel
Lift up
into
sidelite
profile
Lower
down
into
u-channel
Sidelite
glass
/"
gap
Sidelite
glass
Wall
Track
Sidelite
profile
. Installing sidelite glass
Fig
. Installing sidelite glass filler panel
Fig
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010
10
Sidelite glass gasket
Hook set
.. With rollers facing away from the installer,
determine which roller will be leading and which
will be trailing.
.. Secure hook onto roller with open side facing
away from the installer.
.. Secure hook using appropriate-size hex key.
Hex key size
XL mm
Open
side
Sidelite
gasket
Sidelite
gasket
location
Sidelite
profile
Sidelite
glass
.. Cut gasket to length per chart above. .. Press gasket in between sidelite glass and sidelite
profile.
. Installing sidelite glass gasket
Fig
. Installing hook set
Fig
Hook
set
Hook
set
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010 11
Roller carriers
.A. Slide roller carriers onto glass.
.A. Slide glass gasket and metal shim between
glass and roller carrier.
NOTE: Orient gasket with rubber side facing the glass.
.A. Secure roller carriers to glass using
appropriate-size hex key at ft lbs [ Nm].
Z
X
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS.
"LEADING IS SIDE CLOSEST TO LATCH CLOSED."
Roller
carrier
(Front of) Glass
Legend
Closing edge
of door
Torque values
XL ft lbs
[Nm]
Hex key size
XL mm
-/”
[] -/”
[]
.A Installing the roller carriers: on monolithic glass ONLY
Fig
Glass
gasket
(Front of) Glass
Secure
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER.
ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010
12
Roller carriers
.B. Slide carriers onto glass.
.B. Replace existing gasket with TLG gasket.
.B. Slide laminated glass gasket and metal shim
between glass and roller carrier.
NOTE: Orient gasket with rubber side facing the glass.
.B. Replace existing set screws with vented set
screws.
.B. Tighten vented set screws at ft lbs [Nm].
NOTE: Onto scrap material, first dispense
approximately " of M™ Scotch-Weld™ Urethane
Adhesive prior to application to prevent mixing errors
and ensure optimal hardening.
.B. Dispense adhesive into vented set screws on
both sides of carrier.
Stop application when adhesive can be seen
past edge of roller carrier.
DO NOT WIPE any excess adhesive from glass
surface. Allow adhesive to dry and scrape off
glass surface with a beveled-edge chisel or
putty knife.
NOTE: Keep glass flat during curing process.
NOTE: See chart in Specifications section for
appropriate curing time.
(Front of) Glass
Roller
carrier
Glass
gasket
Secure with
vented set
screws M™ Scotch-
Weld™ EPX™ Plus
II Applicator
Stop when adhesive
can be seen past
end of roller carrier
ZX
(Front of) Glass (Back of) Glass
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS.
"LEADING IS SIDE CLOSEST TO LATCH CLOSED."
Legend
Closing edge
of door
Torque values
XL ft lbs
[Nm]
Hex key size
XL mm
-/”
[]
-/”
[]
.B Installing roller carriers: on tempered lamiate glass ONLY
Fig
NOTE: THE RECOMMENDED ADHESIVE’S SET-UP TIME IS MINUTES FOR THE DUO-PAK CARTRIDGES.
NOTE: USE : RATIO PLUNGER WITH THE M™ Scotch-Weld™ Urethane Adhesive.
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE
CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010 13
Anti-jump
Track
.. Disengage the anti-jump on roller carrier. NOTE: Using the appropriate-size hex key, push anti-
jump adjustment screw IN and turn COUNTER-
CLOCKWISE ° to disengage anti-jump.
Anti-jump adjustment
screw
Anti-
jump
Anti-
jump
NOTE: Anti-jump shipped engaged.
Hex key size
XL mm
/ turn
.. Place glass on setting blocks on floor for
stability.
.. Tip glass and rollers upward and rest rollers on
track.
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
Setting block
locations
Sidelite
glass
panel
Door panel
. Disengaging the anti-jump
. Install glass/rollers in track
Fig
Fig
*If installing/hanging
tempered laminated glass
panels, ensure carrier adhesive
has cured for hours. See
Specifications for more
information on cure time.*
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010
14
Floor guide
Glass
ANTI-JUMP IS DISENGAGED!
.. Align centerline of glass with centerline of floor
guide.
.. Be sure the glass is plumb.
.. Mark appropriate floor guide measurements.
.. TEMPORARILY REMOVE GLASS AND
ROLLERS FROM TRACK.
.. Pre-drill into mounting surface using a /"
drill bit.
.. Secure floor guide anchor with included
fasteners.
XL150
X13/16"
[20]
Floor
guide
anchor
1-7/16"
[36]
13/16"
[20]
/”
drill bit
.. SET GLASS AND ROLLERS ONTO TRACK.
.. Slide floor guide over floor guide anchor and
tighten with set screws.
.. Remove setting blocks.
NOTE: Be sure glass is centered in floor guide.
.. Adjust using set screws.
Floor
guide
Floor
guide
anchor
Glass
Set screws
Glass
door
/"
[]
Floor
guide
Sidelite
glass
U-channel
Floor
guide
Hex key size
XL mm
. Install floor guide
. Install floor guide: continued
Fig
Fig
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010 15
Anti-jump
Height adjustment
.. Set height of glass door.
.. Loosen height adjustment locking screws of
carrier.
.. Using appropriate-size hex key, turn height
adjustment screw CLOCKWISE or COUNTER-
CLOCKWISE to raise or lower glass.
NOTE: Be sure glass is level during this adjustment.
Height adjustment
locking screws
XL
torque
ft lbs
[ Nm]
Height
adjustment
screw
Door height
adjustment
tolerance
XL
+/" [+]
-/" [-]
.. Engage anti-jump on roller carrier. .. Using appropriate-size hex key, push anti-jump
adjustment screw IN and turn CLOCKWISE °
to engage anti-jump.
Anti-
jump
Anti-jump
adjustment
screw
Anti-
jump
Hex key size
XL mm
Hex key size
XL mm
/ turn
Glass
Floor
guide /"
[]
= =
+/" []
-/" []
. Engaging anti-jump
. Adjustment door height
Fig
Fig
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
End stops
MUTO Premium 10-2021936010
16
mm
Door opened
mm
Door
pull
Jamb
edge
Glass
edge
max. -/"
[]
Glass overlap
on wall
END STOP LOCATION:
LEADING EDGE
Jamb
edge
Glass
edge
Bumper
Secure
XL
torque
ft lbs
[ Nm]
Bumper Edge of roller
carrier
End
stop
Door closed
NOTE: bi-folding:
Be sure there is a
/” [] gap between
the right and left hand
sets.
Set end stop locations:
.. Slide end stop
to desired
location on
track. Bumper
should touch
edge of roller
carrier.
END STOP LOCATION:
TRAILING EDGE
Bumper
Edge of roller
carrier
End
stop
Door pull to jamb distance.
*Verify with local jurisdiction.*
Hex key size
XL mm
Set end stop locations:
.. Slide end stop
to desired
location on
track. Bumper
should touch
edge of roller
carrier.
Hex key size
XL mm
Bumper
Secure
Adjustment end stop location: TRAILING end stop
NOTE: bi-folding:
Be sure there is a
/” [] gap between
the right and left hand
sets.
XL
torque
ft lbs
[ Nm]
Door pull to jamb distance.
*Verify with local jurisdiction.*
Door
pull
. Adjustment end stop location: LEADING end stop
Fig
Fig
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010 17
Cover clips
Cover spacers
.. Insert cover clips into track. (One clip per foot) .. Insert perpendicular to track, and turn
CLOCKWISE to snap into place.
Cover
clip
. Cover clips
Fig
.. Tip cover spacers into outter most edge of
track.
.. Place one at each end of track as shown.
.. Tighten at at ft lb [Nm] or hand tighten.
. Cover spacers
Fig
Cover
spacer
Cover
spacer
Hex key size
XL .mm
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010
18
Brush profile
View protection clips
.. Slide door open until it meets the end stop.
.. Measure and cut view protection profile to fit
into empty sliding portion of track - /" [].
.. Snap view protection clips onto inside of cover
as shown.
.. Use minimum clip per foot of profile.
Exception: If profile is minimum of foot in length, use
clips.
View
protection clip
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.
Cover
View
protection
clips
Empty sliding portion of track
View
protection profile
Sidelite glass
Door panel
(Slide door panel)
. Install view protection clips
Fig
.. Measure and cut brush to appropriate length. .. Slide brush into cover.
Brush
Cover
. Install brush profile
Fig
dormakaba MUTO XL150 Ceiling Mount less Dormotion with Sidelites (Glass)
Installation Instructions
MUTO Premium 10-2021936010 19
Cover
View protection profile
End caps
.. Secure cover to clips and snap into place.
NOTE: Roll cover from the bottom upwards. Ensure the
bottom of the cover is supported by the groove in the
cover clip.
.. Tip view protection profile up into track and
snap down into cover and onto track as shown.
View
protection
profile
Cover
Cover
.. Snap sidelite profile end caps into sidelite
profile.
View
protection
profile
View
protection
clip
Cover
View protection clip and
profile hidden for easier
viewing of cover
installation.
Cover
Cover
clip
.. Snap end caps into cover.
Sidelite
profile
end cap
Cover
end cap Cover
end cap
Sidelite
profile
end cap
. Install cover and view protection profile
. Install end caps
Fig
Fig
www.dormakaba.com
dormakaba USA, Inc.
1 Dorma Drive, Drawer AC
Reamstown, PA 17567
USA
T: 717-336-3881
F: 717-336-2106
/
