Danfoss Air Units Installation guide

MAKING MODERN LIVING POSSIBLE

Installation Guide

Danfoss Air Units

www.heating.danfoss.com

Danfoss A/S is not liable or bound by warranty if these

instructions are not adhered to during installation or service.

The English language is used for the original instructions.

Other languages are a translation of the original instructions.

(Directive 2006/42/EC)

Installation Guide

Installationsvejledning

Installationshandbuch

Instrukcja obsługi

GB

.

DK

.

DE

.

PL

.

Table of Contents

1 Safety Note .............................................. 2

2 Before Start ............................................. 2

3 Installation of Air Units ...................................... 3

4 Installation of CCM Module and Air Dial ............................ 5

4.1 Electrical connections .................................... 5

4.2 Wireless connection ..................................... 5

4.3 Air Dial ............................................. 6

4.4 Mounting and removing CCM module and Air Dial .................... 6

5 Connecting to Danfoss Link™ CC ................................. 7

5.1 Connecting the Air Unit to Danfoss Link™ CC, physical installation ........... 7

5.2 Connecting the Air Unit to Danfoss Link™ CC, wireless inclusion ............ 7

5.3 Performing a network test after adding a new device .................. 8

5.4 Setting basic steps in the Danfoss Link™ CC ........................ 9

6 Balancing of the Main Air Volume ................................ 10

7 Service Menu ............................................ 11

8 Technical Specifications ...................................... 12

8.1 a² Unit ............................................. 12

8.2 a³ Unit ............................................. 14

8.3 w¹ Unit ............................................. 16

8.4 w² Unit ............................................. 18

9 Troubleshooting .......................................... 20

1 Safety Note

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental

capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction con-

cerning use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

Apart from the replacement of air filters and exterior cleaning of the system, any kind of maintenance will re-

quire the use of trained personnel.

2 Before Start

Check the Danfoss Air Unit packing list to ensure that the shipment is complete.

If a complete Danfoss Air Solution is ordered, a packing list for the Air Flex duct system is included.

Inspect to ensure that no parts or components have been damaged.

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Standard delivery includes:

▪

Danfoss Air Unit

▪

Wall bracket (if w-model)

▪

CCM

▪

Cabels

Optional deliveries:

▪

Air Dial

▪

Danfoss Link

TM

CC

3 Installation of Air Units

Attic Units a² and a³

1. Pull out the spigots

1

.

2.

Turn the spigots around and mount them using the included tapping

screws (for power drill, use lowest torque setting).

3. Make a platform

2

for the unit of 16 mm plywood or MDF sheet around

50 mm wall batts.

4.

Allow for 60 cm free space in front of unit, to assure service access.

5. Make sure that the unit is mounted absolutely horizontal.

6. A siphon

5

must always be installed with the unit (to be ordered sepa-

rately).

7.

Mount the siphon on the joist

4

below the unit or in the room below the

attic.

8.

Connect the siphon to a drain

6

.

9.

The condensate line

3

must be insulated where risk of freezing occurs.

10.

Connect the hose to the unit outlet condensate spigot. Lead the connec-

ted pipe to the outlet, allowing for a gradient of min. 1 cm/metre.

11. Remove the front panel and foam front, fill the condensate tray, check the

outlet and reassemble the front.

1

2

3

4

5

6

1

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Wall Units w¹ and w²

1. Place the mounting bracket

1

on the wall in desired position (75 mm

from bracket bottom to unit top), mark up and drill holes. Use screws suit-

able for the wall surface (not included).

2.

Make sure that the bracket is mounted absolutely horizontal.

3. Hang the unit onto the bracket.

4. Attach the self-adhesive rubber separators

2

to the lower rear back plate.

5.

Allow for 60 cm free space in front of unit, to assure service access.

6. A siphon

3

must always be installed with the unit (to be ordered sepa-

rately).

7.

Mount the siphon on the wall below the unit.

8. Connect the siphon to the drain

5

at the unit bottom.

9.

The condensate line

4

must be insulated where risk of freezing occurs.

10.

Connect the hose to the unit outlet condensate spigot. Lead the connec-

ted pipe to the outlet, allowing for a gradient of min. 1 cm/metre.

11. Remove the front panel and foam front, fill the condensate tray, check the

outlet and reassemble the front.

75 mm

1

2

3

4

5

6

Wall Unit w¹

In order to comply with safety standards and avoid the risk of malfunction, the

supplied protection shield must be mounted on top of the w¹-unit covering the

connector plate.

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4 Installation of CCM Module and Air Dial

4.1 Electrical connections

1. Connect power cable

4

to Air unit

3

.

2.

Plug in communication cable

2

between CCM module

1

and Air unit.

3.

Check the signal. If it is too weak, the CCM module should be placed

elsewhere, e.g. on the same floor as as the Air Dial (see Air Dial Link

Test).

4. If possible, place the CCM module close to an ethernet connection for

future connection to PC.

5. If accessories (electrical preheating, electrical afterheating, water heat-

ing surface or geothermal surface) are present, the pin on terminals 5

and 6 must be removed (also see the instructions included with the ac-

cessories).

1

2

3

4

5

6

1

2

3

4

Communication cable connections:

1. White/Orange, 2. Orange, 3. Black, 4. White/Blue, 5. Blue, 6. Black

Note! The communication cable can be extended up to 200 m. Use shielded cable , 22 or 24 AWG with 2 x twisted

pair.

4.2 Wireless connection

When powering up the CCM module a green LED will flash slowly, indicating

the CCM module has yet to be connected to the Air Dial.

To connect the Air Dial, insert the batteries. The Air Dial starts in installation

mode and automatically guides through the set-up.

1.

Set language.

2. Create network (press button on CCM module and then press Air Dial).

3. Set basic step (setting up the main air volume).

4. Finish.

Green LED lights continuously Connected established

Red LED flashes slowly 5 times Connection attempt failed, see Troubleshooting.

Tab. 2: LED blink patterns on the CCM

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4.3 Air Dial

The Air Dial has an integrated temperature sensor. To ensure best possi-

ble performance, place the Air Dial according to following guidelines:

▪

Place the Air Dial 80-150 cm above floor level.

▪

Place the Air Dial free of curtains etc.

▪

Place the Air Dial where the temperature is repre-

sentative.

!

▪

Do not place the Air Dial in bathrooms.

▪

Do not place the Air Dial in direct sunlight.

▪

Do not place the Air Dial onto outer wall.

▪

Do not place the Air Dial directly above heat

source.

Air Dial Link Test

Before mounting the Air Dial permanently, perform a link test to ensure that transmission conditions are suffi-

cient for the required location:

1.

Press the Air Dial button for 5 seconds to access the Service Menu (The Service Menu remains visible for

one hour).

2. Select the Link Test function.

3. The function shows if the transmission conditions are sufficient or not.

4. If the link test fails, see Troubleshooting.

4.4 Mounting and removing CCM module and Air Dial

CCM module

Mounting:

1.

Place the CCM on the

wall bracket.

2. Press downwards to

click the CCM into

place.

2

1

Removing:

1.

Press in the two latch-

es on the side.

2. Pull the CCM upwards.

2

1

Air Dial

Mounting:

1.

Place the Air Dial on

the wall bracket.

2. Press downwards to

click the Air Dial into

place.

1

2

Removing:

1.

Lift the Air Dial.

2. Pull the Air Dial away.

1

2

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5 Connecting to Danfoss Link™ CC

5.1 Connecting the Air Unit to Danfoss Link™ CC, physical installation

1. Connect power cable

4

to Air unit

3

.

2.

Plug in communication cable

2

between CCM module

1

and Air unit.

3.

If possible, place the CCM module close to an ethernet connection for

future connection to PC.

4. If accessories (electrical preheating, electrical afterheating, water heat-

ing surface or geothermal surface) are present, the pin on terminals 5

and 6 must be removed (also see the instructions included with the ac-

cessories).

5. The Air Unit is now ready to be added to the Danfoss Link™ CC.

1

2

3

4

5

6

1

2

3

4

Communication cable connections:

1. White/Orange, 2. Orange, 3. Black, 4. White/Blue, 5. Blue, 6. Black

Note! The communication cable can be extended up to 200 m. Use shielded cable , 22 or 24 AWG with 2 x twisted

pair.

5.2 Connecting the Air Unit to Danfoss Link™ CC, wireless inclusion

▪

Remove the front cover of the Danfoss Link™ CC by gently pulling it

off, pull near the edges of the cover.

▪

Press the SETUP pin for 3 seconds to enter the service area.

Note!

▪

The Air Unit must be added to the network as a service device. For further instructions on the network inclu-

sion, see the installation guide supplied with the Danfoss Link™ CC.

▪

Add any dedicated repeater units (CF-RU) BEFORE adding the Air Unit to the wireless network.

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?

1

Ser

vice Options

Rooms and Devices

es

?

2

Rooms and Devices

Add Service Devices

ices

?

3

Add Service Device

Begin Registration

ion

Click here on the CCM for adding

the Air Unit

Note! During installation, the distance between the Danfoss Link™ CC and the CCM must not exceed 1.5m.

Green LED flashes slowly CCM module has not yet been connected to the Danfoss Link™ CC

Green LED lights continuously CCM module is now connected to the Danfoss Link™ CC

Red LED flashes slowly 5 times Connection attempt failed

Tab. 2: LED blink patterns on the CCM

5.3 Performing a network test after adding a new device

After finishing installation, perform a network test, to ensure that communication between added devices and

the Danfoss Link™ CC is stable.

Note! Do not perform the network test before the Danfoss Link™ CC is mounted in its final position.

?

1

S

ervice Options

Status and Diagnostics

tics

?

2

Status and Diagnostics

Network

?

3

Wireless Network Status

Start Network Test

est

At the end of the network test the Danfoss Link™ CC awaits for all battery operated devices to wake up and

report. Follow the instructions given on the screen. If the network test is running smoothly, there will be no

need for further interaction. If the network test is performing slow, the Danfoss Link™ CC guides through trou-

bleshooting and gives usefull tips for speeding up the process.

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5.4 Setting basic steps in the Danfoss Link™ CC

Now the Air Unit has been added to the wireless system, and is ready for balancing of the air flow. If the Air Unit

has just been added to the system, the screen will prompt for setting the basic extract and supply air step.

If the system was started earlier/by others, enter the basic settings through the Service Menu by pressing the

Air Dial button for 5 seconds. Go through the following steps.

?

1

Ser

vice Options

Rooms and Devices

es

?

2

Rooms and Devices

Manage Devices

es

?

3

Manage Devices

Congure device

?

4

S

elect Device

Air unit

?

5

Congure Device

System settings

?

6

S

ystem settings

Set basic steps

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6 Balancing of the Main Air Volume

To achieve the best possible performance, it is vital to balance the main air

volumes (balancing will also help protecting the house against fungus and

dry rot). The system should not be balanced/commisioned at outdoor tem-

peratures below -3°C, as the system will go into frost protection mode (indica-

ted by a flashing icon on the display. If necessary to perform balancing at out-

door air temperatures below -3°C, remove power for 20 seconds to de-acti-

vate frost protection for 90 minutes.

Note! Close all doors and turn off the cooker hood.

1.

Remove the front panel from unit by pulling the handles.

2. See the drawing of the duct system, where suggested pre-setting values

for all air valves are stated. Close the valves completely, and turn them

full turns towards open (number of turns as indicated on the duct sys-

tem drawing). When setting up the systems for which Danfoss has not

dimensioned the duct system, set the supply and extract valves in ac-

cordance with the instructions of the project manager.

3. If dampers are included in the system, open these completely.

4. Mount measuring tubes between the unit’s measuring points on the ex-

tract side and differential pressure gauge.

5. Find the required flow on the system diagram (sticker on front cover)

with the corresponding differential pressure value. If the pressure is too

low, adjust the fan step upwards until you reach the required pressure.

6. Move the measuring tubes to the measuring points on the supply side

and use the same procedure to set the supply air.

7. After the main air volumes have been adjusted, the set-up of individual

valves needs to be carried out. In most cases, this will entail minor

changes to the chosen basic steps, but this can be done in the room by

adjusting the valves, or by using the Air Dial to fine tune basic steps.

Measuring the extract

Measuring the supply

Adjusting an operational system

1.

Press Air Dial for 5 seconds to get access to the Service menu.

2. Press ”set basic step” to activate the special commissioning mode

(where all outside influences are blocked - the installer controls the ex-

tract and supply air fans completely with 1-100% fan speed). The Service

menu remains visible for one hour and then disappears.

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7 Service Menu

Press Air Dial for 5 seconds to access the Service Menu to change basic set-

tings like language, filter timer, basic steps etc.

System Reset

1.

If the system has already been balanced, make a note of the basic fan

steps for later use. The values are found in the Service Menu: Service >

Info > Basic Steps.

2. Remove and re-insert the Air Dial batteries while pressing the button

until a beep is heard. The Air Dial is now in start-up mode.

3. Remove the supply or communication cable.

4. While re-connecting the cable, press the CCM module button until only

the green LED is flashing.

5. The system is now reset to factory settings.

Service

Back

Info

Set ﬁlter timer

Set language

Set basic step

Link test

Accessories

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8 Technical Specifications

8.1 a² Unit

Dimensions

450

325

177

160

1263

1180

600

1

2

3

4

580

450

325

177

1

Outdoor air

2

Exhaust air

3

Extract air

4

Supply air

Weight of unit: 52 kg

Front view (without front panel)

1

2

3

4

5

6

5

1

Filter, extract air

2

Filter, supply air

3

Flow chart (for balancing)

4

Filter reset button

5

Differential pressure for extract air

6

Differential pressure for supply air

Capacity Temperature ratio

Pressure [Pa] η [%]

100%

85%

1000 J/m³

70%

58%

46%

33%

21%

350

300

250

200

150

100

50

0

0 50 100 150 200 250 300 350 400 450

*0.45 W/m³/h

Flow [m³/h]

83%

84%

85%

86%

87%

88%

89%

90%

91%

92%

93%

94%

0

50 100 150 200 250 300

Flow [m³/h]

* 0.45 W/m³/h = "Passiv Haus" requirements.

Flow [m³/h] Pext. [Pa] SFP [J/m³] P

1

tot. [W]

160 50 615 27

220 70 728 44

220 100 854 52

260 70 783 57

260 100 894 65

300 90 936 78

Tab. 3: Capacity for the a² unit

Extract air Fresh air

t = 21 °C RH = 36% t = -3 °C RH = 80% with condensation and 5% imbalance

t = 25 °C RH < 27% t = 5 °C as acc. to EN308

Tab. 4: Temperature ratio for the a² unit

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Flow

m³/h

Pres-

sure

Pa

Meas-

ured at

Frequency band [Hz], sound power Lw (A) [dB(A)] Sound pres-

sure Lp(A)

(standard*

room) [dB(A)]

63 125 250 500 1000 2000 4000 8000

162 70

Supply

air duct

23 34 40 36 29 25 17 18

Extract

air duct

23 33 39 37 29 24 18 18

Cabinet 40

162 100

Supply

air duct

25 35 43 38 31 28 18 18

Extract

air duct

25 36 42 39 30 25 17 18

Cabinet 41

216 70

Supply

air duct

26 36 44 39 33 30 19 18

Extract

air duct

28 36 43 41 34 29 18 18

Cabinet 45

216 100

Supply

air duct

26 37 44 40 34 31 19 18

Extract

air duct

27 37 45 42 35 30 19 18

Cabinet 46

250 100

Supply

air duct

28 39 46 42 37 33 21 18

Extract

air duct

30 39 48 45 38 33 20 18

Cabinet 49

* Values for sound pressure calculated for a standard room with A = 10 m², H = 2.4m and mean absorption 0.2.

Tab. 5: Sound data for the a² unit

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8.2 a³ Unit

Dimensions

250

440

160

528

318

1180

1342

600

1

2

3

4

780

440

160

528

318

1

Outdoor air

2

Exhaust air

3

Extract air

4

Supply air

Weight of unit: 67 kg

Front view (without front panel)

1

2

3

4

5

6

5

1

Filter, extract air

2

Filter, supply air

3

Flow chart (for balancing)

4

Filter reset button

5

Differential pressure for extract air

6

Differential pressure for supply air

Capacity Temperature ratio

Pressure [Pa] η [%]

40%

56%

82%

100%

1000 J/m³

300

250

200

150

100

50

0

50 100 150 200 250 300 350 400 450 500 550 600

*0.45 W/m³/h

Flow [m³/h]

80%

81%

82%

83%

84%

85%

86%

87%

88%

89%

90%

0

50 100 150 200 250 300 350

400 450 500

Flow [m³/h]

* 0.45 W/m³/h = "Passiv Haus" requirements.

Flow [m³/h] Pext. [Pa] SFP [J/m³] P

1

tot. [W]

200 70 787 44

350 70 835 81

450 70 973 122

350 100 1000 97

Tab. 6: Capacity for the a³ unit

Extract air Fresh air

t = 21 °C RH = 36% t = -3 °C RH = 80% with condensation and 5% imbalance

t = 25 °C RH < 27% t = 5 °C as acc. to EN308

Tab. 7: Temperature ratio for the a³ unit

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Flow

m³/h

Pres-

sure

Pa

Meas-

ured at

Frequency band [Hz], sound power Lw (A) [dB(A)] Sound pres-

sure Lp(A)

(standard*

room) [dB(A)]

63 125 250 500 1000 2000 4000 8000

350 70

Supply

air duct

35 45 56 49 47 44 31 16

Extract

air duct

35 44 54 48 48 44 31 19

Cabinet 57

450 100

Supply

air duct

39 48 62 55 52 50 37 22

Extract

air duct

39 47 61 55 53 48 37 20

Cabinet 61

* Values for sound pressure calculated for a standard room with A = 10 m², H = 2.4m and mean absorption 0.2.

Tab. 8: Sound data for the a³ unit

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8.3 w¹ Unit

530

1005

108

287

438

125

161

254

296

125

430

224

160

1

2

3

4

5

6

7

89

98

10

1

Supply air

2

Extract air

3

Exhaust air

4

Outdoor air

5

Condensate drain

6

Filter, extract air

7

Filter, supply air

8

Differential pressure for ex-

tract air

9

Differential pressure for sup-

ply air

10

Filter reset button

Weight of unit: 32 kg

Capacity Temperature ratio

Pressure [Pa] η [%]

85%

70%

58%

46%

33%

21%

*0.45 W/m³/h

1000 J/m³

350

300

250

200

150

100

50

0

0 50 100 150 200 250 300

100%

Flow [m³/h]

84%

85%

86%

87%

88%

89%

90%

91%

92%

93%

0 50 100 150 200 250

Flow [m³/h]

* 0.45 W/m³/h = "Passiv Haus" requirements.

Flow [m³/h] Pext. [Pa] SFP [J/m³] P

1

tot. [W]

100 35 588 16

100 55 682 19

140 60 710 28

140 70 759 30

180 70 798 40

180 100 945 47

Tab. 9: Capacity for the w¹ unit

Extract air Fresh air

t = 21 °C RH = 52% t = 5 °C RH = 80% with condensation and 5% imbalance

t = 25 °C RH < 27% t = 5 °C as acc. to EN308

Tab. 10: Temperature ratio for the w¹ unit

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Flow

m³/h

Pres-

sure

Pa

Meas-

ured at

Frequency band [Hz], sound power Lw (A) [dB(A)] Sound pres-

sure Lp(A)

(standard*

room) [dB(A)]

63 125 250 500 1000 2000 4000 8000

126 70

Supply

air duct

20 30 41 42 38 30 19 18

Extract

air duct

18 30 41 41 30 26 18 18

Cabinet 47

126 100

Supply

air duct

22 32 46 45 39 32 21 18

Extract

air duct

22 33 43 42 32 27 19 18

Cabinet 50

162 70

Supply

air duct

23 31 43 46 41 33 22 18

Extract

air duct

26 31 42 43 33 29 21 18

Cabinet 53

162 100

Supply

air duct

28 33 44 48 43 35 23 18

Extract

air duct

29 34 44 51 37 31 23 18

Cabinet 55

216 70

Supply

air duct

28 33 44 54 46 37 28 18

Extract

air duct

27 33 43 52 39 33 27 18

Cabinet 57

216 100

Supply

air duct

28 35 45 55 46 38 29 18

Extract

air duct

32 34 44 52 40 34 28 18

Cabinet 56

* Values for sound pressure calculated for a standard room with A = 10 m², H = 2.4m and mean absorption 0.2.

Tab. 11: Sound data for the w¹ unit

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8.4 w² Unit

590

1055

580

126

270

389

110

295

480

1

2

3

4

5

6

7

8

9

98

10

1

Supply air

2

Extract air

3

Exhaust air

4

Outdoor air

5

Condensate drain

6

Filter, extract air

7

Filter, supply air

8

Differential pressure for ex-

tract air

9

Differential pressure for sup-

ply air

10

Filter reset button

Weight of unit: 45 kg

Capacity Temperature ratio

Pressure [Pa] η [%]

100%

85%

70%

58%

46%

33%

21%

300

250

200

150

100

50

0

*0.45 W/m³/h

1000 J/m³

0 50 100 150 200 250 300 350 400

Flow [m³/h]

83%

84%

85%

86%

87%

88%

89%

90%

91%

92%

93%

94%

0

50 100 150 200 250 300

Flow [m³/h]

* 0.45 W/m³/h = "Passiv Haus" requirements.

Flow [m³/h] Pext. [Pa] SFP [J/m³] P

1

tot. [W]

160 50 700 31

220 70 832 51

220 100 963 59

260 70 892 64

260 100 996 72

280 90 1000 78

Tab. 12: Capacity for the w² unit

Extract air Fresh air

t = 21 °C RH = 36% t = -3 °C RH = 80% with condensation and 5% imbalance

t = 25 °C RH < 27% t = 5 °C as acc. to EN308

Tab. 13: Temperature ratio for the w² unit

Installation Guide Danfoss Air Units

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