King Canada KC-12RAS User manual

Brand: King Canada

Model: KC-12RAS

Type: User manual

INSTRUCTION MANUAL

MODELS:

KC-12RAS(220V, 2 HP 1 PHASE)

KC-12RAS-230-3 (230V, 3 HP 3 PHASE)

12” RADIAL ARM SAW

04/2017

WARRANTY INFORMATION

2-YEAR

LIMITED WARRANTY

FOR THIS 12” RADIAL ARM SAW

KING CANADA TOOLS

OFFERS A 2-YEAR LIMITED WARRANTY

FOR COMMERCIAL USE.

PROOF OF PURCHASE

Please keep your dated proof of purchase for warranty and servicing purposes.

REPLACEMENT PARTS

Replacement parts for this product are available at our authorized King Canada service centres across Canada.

LIMITED TOOL WARRANTY

King Canada makes every effort to ensure that this product meets high quality and durability standards. King Canada warrants to the

original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from

defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence or

accidents, repairs done by an unauthorized service centre, alterations and lack of maintenance. King Canada shall in no event be liable

for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.

To take advantage of this limited warranty, return the product at your expense together with your dated proof of purshase to an authorized

King Canada service centre. Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our authorized

service centres. In cooperation with our authorized serviced centre, King Canada will either repair or replace the product if any part or

parts covered under this warranty which examination proves to be defective in workmanship or material during the warranty period.

NOTE TO USER

This instruction manual is meant to serve as a guide only. Specifications and references are subject to change without prior notice.

PARTS DIAGRAM & PARTS LISTS

Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.

KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4

www.kingcanada.com

GENERAL

SAFETY INSTRUCTIONS

VOLTAGEWARNING: Before connecting the machine to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as

that specified on the nameplate. A power source with voltage greater than specified can result in SERIOUSINJURY to the user - as well as damage

the machine. If in doubt DONOTPLUGINTHETOOL. Using a power source with voltage less than the nameplate is harmful to the motor.

1. KNOW YOUR MACHINE

Read and understand the owners manual and labels affixed to

the machine. Learn its application and limitations as well as its

specific potential hazards.

2. GROUND THE MACHINE.

This machine is equipped with an approved 3-conductor cord and

a 3-prong grounding type plug to fit the proper grounding type

receptacle. The green conductor in the cord is the grounding wire.

NEVER connect the green wire to a live terminal.

3. KEEP GUARDS IN PLACE.

Keep in good working order, properly adjusted and aligned.

4. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting wrenches

are removed from the machine before turning it on.

5. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents. Make sure the floor

is clean and not slippery due to wax and dust build-up.

6. AVOID DANGEROUS ENVIRONMENT.

Don’t use machinery in damp or wet locations or expose them to

rain. Keep work area well lit and provide adequate surrounding

work space.

7. KEEP CHILDREN AWAY.

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILD-PROOF.

Use padlocks, master switches or remove starter keys.

9. USE PROPER SPEED.

A machine will do a better and safer job when operated at the

proper speed.

10. USE RIGHT TOOL.

Don’t force the machine or the attachment to do a job for which it

was not designed.

11. WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties or jewelry (rings,

watch) because they could get caught in moving parts. Non-slip

footwear is recommended. Wear protective hair covering to ontain

long hair. Roll up long sleeves above the elbows.

12. ALWAYS WEAR SAFETY GLASSES.

Always wear safety glasses (ANSI Z87.1). Everyday eyeglasses

only have impact resistant lenses, they are NOT safety glasses.

Also use a face or dust mask if cutting operation is dusty.

13. DON’T OVERREACH.

Keep proper footing and balance at all times.

14. MAINTAIN MACHINE WITH CARE.

Keep machine clean for best and safest performance. Follow

instructions for lubricating and changing accessories.

15. DISCONNECT MACHINE.

Before servicing, when changing accessories or attachments.

16. AVOID ACCIDENTAL STARTING.

Make sure the switch is in the ‘’OFF’’ position before plugging in.

17. USE RECOMMENDED ACCESSORIES.

Consult the manual for recommended accessories. Follow the in-

structions that accompany the accessories. The use of improper

accessories may cause hazards.

18. NEVER STAND ON TOOL.

Serious injury could occur if the machine tips over. Do not store

materials such that it is necessary to stand on the machine to

reach them.

19. CHECK DAMAGED PARTS.

Before further use of the machine, a guard or other parts that are

damaged should be carefully checked to ensure that they will

operate properly and perform their intended function. Check for

alignment of moving parts, breakage of parts, mounting, and any

other conditions that may affect its operation. A guard or other

parts that are damaged should be properly repaired or replaced.

20. NEVER LEAVE MACHINE RUNNING UNATTENDED.

Turn power ‘’OFF’’. Don’t leave any machine running until it comes

to a complete stop.

1. Always wear eye protection when operating any machine.

2. Always stop motor and disconnect the power source before making

any kind of adjustment.

3. Make sure all guards are in place before operating.

4. Read the instruction manual thoroughly and familiarize yourself with

the machine before attempting to operate.

5. Keep children away, all visitors should maintain a safe distance from

the machine.

6. Make sure the blade is securely installed and positioned in the

proper direction before operating.

7. Wait for the blade to gain full operating speed before beginning any

cut.

8. Always use a sharp blade. Dull blades are unsafe and can lead to

accidents.

9. Never push or force workpiece into the blade. This radial arm saw

will perform better and more safely when working at the rate for

which it was designed.

10. Never stand directly in-line with the blade or in the potential

kickback path of the workpiece, this will minimize the risk of injury

in the event of workpiece kickback.

11. Keep firm footing while using this machine, do not overreach while

cutting, keep both feet on the floor.

SPECIFIC SAFETY INSTRUCTIONS FOR RADIAL ARM SAWS

ELECTRICAL INFORMATION

WARNING

ALL ELECTRICAL CONNECTIONS MUST BE DONE BY A QUALIFIED ELECTRICIAN. FAILURE TO COMPLY MAY RESULT IN SERIOUS

INJURY! ALL ADJUSTMENTS OR REPAIRS MUST BE DONE WITH THE MACHINE DISCONNECTED FROM THE POWER SOURCE.

FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY!

POWER SUPPLY

WARNING: THIS RADIAL ARM SAW IS AVAILABLE WITH A 220V,

2HP SINGLE PHASE MOTOR (MODEL KC-12RAS) OR A 230V, 3 HP

3 PHASE MOTOR (KC-12RAS-230-3). IT IS VERY IMPORTANT TO

MAKE SURE YOUR ELECTRICAL SYSTEM IS SUITABLE FOR THIS

MACHINE, CONSULT A QUALIFIED ELECTRICIAN TO MAKE SURE

THIS MACHINE GETS CONNECTED TO AN ADEQUATE

ELECTRICAL SYSTEM.

GROUNDING

This radial arm saw must be grounded. If it should malfunction or

breakdown, grounding provides a path of least resistance for electric

current, to reduce the risk of electric shock. This radial arm saw is

equipped with a cord having an equipment-grounding conductor. The

plug must be plugged into an appropriate outlet that is properly installed

and grounded in accordance with all local codes and ordinances.

WARNING: TO MAINTAIN PROPER GROUNDING OF YOUR RADIAL

ARM SAW, DO NOT REMOVE OR ALTER THE PLUG GROUNDING

PRONG IN ANY MANNER.

Not all outlets are properly grounded. If you are not sure if your outlet

is properly grounded, have it checked by a qualified electrician.

WARNING: IF NOT PROPERLY GROUNDED, THIS RADIAL ARM

SAW CAN CAUSE ELECTRICAL SHOCK, PARTICULARLY WHEN

USED IN DAMP LOCATIONS. TO AVOID SHOCK OR FIRE, IF THE

POWER CORD IS WORN OR DAMAGED IN ANY WAY, HAVE IT

REPLACED IMMEDIATELY.

220V AND/OR 230V OPERATION

Your radial arm saw comes wired for 220V-230V operation. The plug

and the required wall outlet are illustrated in Fig.1.

EXTENSION CORDS

WARNING! IT IS NOT RECOMMENDED TO USE AN EXTENSION

CORD, BUT IF IT IS NECESSARY, READ THE FOLLOWING.

The use of any extension cord will cause some loss of power.

Depending on the length of extension cord needed, use the table (Fig.2)

to determine the minimum wire gauge (A.W.G-American Wire Gauge).

Use only 3-wire extension cords which have 3-prong grounding type

plugs and 3-hole receptacles which accept the tool’s plug.

For circuits that are further away from the electrical circuit box, the wire

thickness must be increased proportionately in order to deliver ample

voltage to the radial arm saw motor. The smaller the gauge of the

extension cord, the thicker it will be in diameter. Refer to Fig.2 for wire

length and size.

Master On/Off Magnetic Switch

The magnetic switch (A) Fig.3 with keyed lock-out feature (B) which

gets installed on the rear of the stand, acts as a Master On/Off. This

machine can only be turned on if the key is turned to the right to the

ON position. When not in use, turn key to the off position and remove

key to prevent unauthorised use.

Starting and Stopping the Rdial Arm Saw

This machine can only be turned on once the magnetic switch key (B)

Fig.3 is turned to the On position. To turn the machine “On” press the

green button (C) Fig.3. To stop the machine, push the red emergency

stop button (D). Once you push down on the emergency stop button

(D), twist the button clockwise until it pops up, only then will you be able

to restart the machine.

FIGURE 2

PROPERLY GROUNDED

220V OUTLET

CURRENT CARRYING PRONGS

GROUNDING PRONG

FIGURE 1

LENGTH OF

EXTENSION CORD

0-25 FEET

26-50 FEET

51-100 FEET

WIRE GAUGE REQUIRED

(AMERICAN WIRE GAUGE)

220V LINES

NO.16

NO.14

NO.12

FIGURE 3

GETTING TO KNOW YOUR

12” RADIAL ARM SAW

1. Rear dust hood

2. Blade upper safety guard

3. Return spring

4. Dust collection hose

5. Height adjusting handwheel

6. Radial arm

7. Table fence

8. Table

9. Stand

10. Safety guard lock handle

11. Head pivot locking lever

12. On button

13. Emergency stop button (Off)

14. Bevel positive stop release knob

15. Table & fence locking knob (1 of 2)

16. Bevel angle lock handle

17. Bevel angle scale and pointer

18. Anti-kickback pawl assembly

19. Radial arm scale

20. Radial arm scale indicator

21. Head pivoting release/locking lever

22. Head locking handle

SPECIFICATIONS

MODEL KC-12RAS KC-12RAS-230-3

Blade diameter

12” 12”

Blade arbor (with 1” bushing) 5/8” 5/8”

Maximum depth of cut (10”/12” blade) 2”/ 3” 2”/ 3”

Maximum depth of cut at 45

(10”/12” blade) 2”/ 3” 2”/ 3”

Maximum crosscut capacity 16” 16”

Maximum rip capacity 26-3/8” 26-3/8”

Dado capacity 13/16” 13/16”

MDF table size 35-3/8” x 27-1/2” 35-3/8” x 27-1/2”

Motor 2 HP, 9.4 Amp. 3 HP, 9.5 Amp.

Voltage 220V, 1 phase, 60 Hz 230V, 3 phase, 60 Hz

Assembled dimensions (LxWxH)/weight 35-3/8” x 43” x 71” / 395 lbs 35-3/8” x 43” x 71” / 395 lbs

Package dimensions (LxWxH)/weight 30” x 37-3/4” x 34” / 485 lbs 30” x 37-3/4” x 34” / 485 lbs

23. Head stop lock knob

24. Blade riving knife (splitter)

25. 4” dust chute (1 of 2)

26. Magnetic switch with keyed lock-out

27. Column locking lock handle (bottom)

28. Miter angle locking lever

29. Column locking lock handle (top)

ASSEMBLY & SETUP

WARNING! MAKE SURE THE SWITCH IS IN THE “OFF” POSITION AND THE

POWER CORD IS UNPLUGGED. DO NOT PLUG POWERCORD OR TURN ON

THE MACHINE UNTIL ALL ASSEMBLY AND INSTALLATION STEPS HAVE

BEEN COMPLETED.

ASSEMBLING STAND

1. Loosely assemble the stand legs (A) Fig.4 and the lower cross braces (B)

together using carriage bolts and flange head hex. nuts.

2. Loosely assemble the upper cross braces (C) to the stand legs (A) using

carriage bolts and flange head hex. nuts.

3. Tighten all carriage bolts and flange head hex. nuts using a 13mm open end

wrench.

INSTALLING LEVELING RUBBER FEET TO THE STAND

1. Install the 4 leveling rubber feet (A) Fig.5 to each stand leg (B) using a washer

leveling rubber foot by adjusting the position of the hex. nut.

INSTALLING MACHINE ON THE STAND

1. Using a heavy-duty lifting device (fork lift or chain hoist) and lifting straps

attached to a minimum of 2 hooks (A) Fig.6 (4 hooks are supplied, 5 installation

points on machine, 4 below table, one on top of head (D) Fig.7), carefully lift

the machine above the stand and lower it onto the stand.

2. Secure the machine to the stand using 12 hex. bolts and washers.

INSTALLING HANDLE TO HEIGHT ADJUSTMENT HANDWHEEL

To install the handle to the height adjustment handwheel:

1. Screw handle (A) Fig.7 on the handwheel (B).

2. Secure the handle by tightening the hex. nut (C) using an open end wrench.

MOUNTING THE DUST PORTS AND MAGNETIC SAFETY SWITCH

1. Install both dust chutes (A) Fig.8 to the rear protective plate using 4 pan head

screws for each dust chute.

2. Install the magnetic safety switch and mounting bracket (C) Fig.8 to the rear of

the stand using 2 pan head screws (D).

FIGURE 4

FIGURE 5

FIGURE 6

FIGURE 7

FIGURE 8

ASSEMBLY & SETUP

INSTALLING DUST HOSE

1. Position a wire clamp (A) Fig.9 over one end of the clear flex dust hose (B).

Slide hose onto blade guard (C) and secure hose to fitting by tightening the

screw on the wire clamp (A).

2. Insert dust hose (B) Fig.9 through the hose hanger (D).

3. Position a wire clamp (A) Fig.10 over the end of the clear flex dust hose (B) and

install it to the rear dust port (C). Secure hose to dust port by tightening the

screw on the wire clamp (A).

INSTALLING THE RETURN SPRING

1. Loosen head sliding lock handle (A) Fig.11 so you can move the head closer

to the rear of the machine.

2. Connect the return spring hook (B) to the screw (C) on the sliding head

assembly.

Note: The return spring must be detached for all ripping operations.

FIGURE 9

FIGURE 10

FIGURE 11

ASSEMBLY ADDENDUM

WARNING! MAKE SURE THE SWITCH IS IN THE “OFF” POSITION AND THE

POWER CORD IS UNPLUGGED. DO NOT PLUG POWERCORD OR TURN ON

THE MACHINE UNTIL ALL ASSEMBLY AND INSTALLATION STEPS HAVE

BEEN COMPLETED.

ASSEMBLING HOLD DOWN

1. Thread the hold down threaded shaft (A) Fig.1 into the fixing bracket (B) then

press the rubber hold down (C) to the end of the threaded shaft.

2. Install the hold down assembly to the fence (D) as shown using two wood

screws.

Note: The hold down assembly can be installed and reinstalled to different parts

table which can act as a fence. It is important to use this hold down to prevent

workpiece from lifting off the table during cuts.

INSTALLING SIDE AND FRONT TABLE EXTENSIONS

1. Install one of the side extension tables (A) Fig.2 to the large main table (B) using

two 90 degree mounting brackets (C) and four wood screws as shown in Fig.2.

Make sure the top of the extension is flush with the top of the main table.

2. Repeat for the opposite side.

3. Install the front extension table (A) Fig.3 to the front of the main table (B) using

two 90 degree mounting brackets (C) and four wood screws as shown in Fig.3.

Make sure the top of the extension is flush with the top of the main table.

FIGURE 1

FIGURE 2

FIGURE 3

ASSEMBLY & SETUP

INSTALLING BLADE

WARNING! MAKE SURE THE SWITCH IS IN THE “OFF” POSITION AND THE

POWER CORD IS UNPLUGGED. DO NOT PLUG POWERCORD OR TURN ON

THE MACHINE UNTIL ALL BLADE INSTALLATION STEPS HAVE BEEN

COMPLETED.

1. Unlock the head by turning lock lever (A) Fig.12 to the left.

2. Pull the head release lever (A) Fig.13 towards you, hold lever in place and rotate

the head completely to the right as shown.

3. Push the head release lever (A) back to its original position as shown to secure.

The head must be perfectly aligned in order for the lever to re-engage the

locked position.

4. Loosen the head locking lock handle (A) Fig.14 and slide the head completely

to the end of the radial arm as shown.

5. Loosen and remove the two cap screws (B) Fig.14. Remove dust hose (D) from

the blade guard (C), then remove the front blade guard (C).

6. Remove the arbor nut (A) Fig.15. Place an 8mm hex. key (B) into arbor shaft

and then place a 23mm wrench (C) on the arbor nut, turn arbor nut clockwise

(arbor nut is left-hand thread). Remove arbor nut.

7. Remove the blade flange laser (D).

FIGURE 12

FIGURE 13

FIGURE 14

FIGURE 15

ASSEMBLY & ADJUSTMENTS

INSTALLING BLADE continued...

WARNING! MAKE SURE THE SWITCH IS IN THE “OFF” POSITION AND THE

POWER CORD IS UNPLUGGED. DO NOT PLUG POWERCORD OR TURN ON

THE MACHINE UNTIL ALL BLADE INSTALLATION STEPS HAVE BEEN

COMPLETED.

8. Install the 3 included laser batteries (LR44 1.5V batteries). Loosen and remove

the two screws (A) Fig.16 and remove battery cover (B). Install all 3 batteries

battery cover.

Note: The laser only turns on when the blade is turning (centrifugal action).

9. Install blade (A) Fig.17 on arbor (B), the teeth of the blade must point downward

towards the front of the saw as shown.

10. Install the blade flange laser (C) and then the arbor nut (D).

11. Place an 8mm hex. key into arbor shaft and then place a 23mm wrench on

the arbor nut, turn arbor nut counterclockwise to secure blade.

12. Reinstall front blade guard (C) Fig.14 using the two cap screws (B) and the

dust hose removed from the blade guard.

INSTALLING RIVINGKNIFE

1. Remove the 2 cap screws and washers (A) Fig.18 at the back of the blade

guard.

2. Install the riving knife (B) Fig.18 to the blade guard using the 2 cap screws and

washers (A).

Note: It is very important the riving knife gets installed perfectly aligned with the

blade. This can be verified by placing a straight edge against the blade and the

riving knife, adjust as necessary.

ADJUSTMENTS

WARNING! MAKE SURE THE SWITCH IS IN THE “OFF” POSITION AND THE

POWER CORD IS UNPLUGGED. DO NOT PLUG POWERCORD OR TURN ON

THE MACHINE WHILE ADJUSTING THIS MACHINE.

ADJUSTING THE HEIGHT OF THE HEAD

1. Loosen lock handle (A) Fig.19.

2. Turn the height adjusting handwheel (B) to set the height of the head.

3. Retighten lock handle (A) once adjustment is made.

FIGURE 16

FIGURE 17

FIGURE 18

FIGURE 19

ADJUSTMENTS

ADJUSTING THE POSITION OF THE RADIAL HEAD

1. Loosen lock handle (A) Fig.20.

2. Slide the head to the desired position along the radial arm, retighten lock handle

(A).

ADJUSTING THE HEAD FOR MITER CUTS

1. Loosen lock handle (A) Fig.21.

2. Lift the radial arm lock lever (B) as shown.

3. Using the graduated scale (A) Fig.22 below the handwheel, pivot the radial arm

(B) Fig.22 to the desired angle and retighten lock handle (A) Fig.21.

4. If a 45

angle is desired (towards the right or left), lower the radial arm lock lever

(B) Fig.21 into the groove in the collar on the column.

5. To set the head back to a 90

angle, lower the radial arm lock lever (B) Fig.21

into the centre groove in the collar on the column.

ADJUSTING THE HEAD FOR RIP CUTS

1. Unhook the return spring (B) Fig.11.

2. Unlock the head by turning lock lever (A) Fig.23 to the left.

FIGURE 20

FIGURE 21

FIGURE 22

FIGURE 23

ADJUSTMENTS

ADJUSTING THE HEAD FOR RIP CUTS continued...

3. Pull the head release lever (A) Fig.24 towards you, hold lever in place and rotate

the head completely to the right as shown.

4. Push the head release lever (A) back to its original position as shown to secure.

The head must be perfectly aligned in order for the lever to re-engage the

locked position.

5. Lock the head by turning lock lever (A) Fig.23 completely to the right.

ADJUSTING THE HEAD FOR BEVELEDCROSSCUTS

1. Unhook the return spring (B) Fig.11.

2. Raise the head to its highest position.

3. Loosen lock handle (A) Fig.25.

4. Pull on the bevel release handle (B).

5. Using the graduated scale (C) as reference, pivot the head to one of the positive

stops.

Note: Once you begin to pivot the head sideways (beveled), release the bevel

release handle (B), pivot the head until it clicks into the next positive stop. If you

wish to pivot the head some more, repeat steps 4 and 5.

ADJUSTING THE HEAD STOP

This machine comes with an adjustable head stop which limits the “back” travel of

the head to prevent the blade from coming into contact with the frame during cuts.

It is very important that the head stop be adjusted correctly before operation to

prevent risk of damage and/or injury.

1. When making bevel cuts, loosen lock knob (A) Fig.26 and position the stop bar

(B) so the “bevel cuts” indent (C) is positioned under the lock knob. Retighten

lock knob (A).

2. When making crosscuts, loosen lock knob (A) Fig.26 and position the stop bar

(B) so the “crosscuts” indent (D) is positioned under the lock knob. Retighten

lock knob (A).

ADJUSTING THE TENSIONOFTHERETURNSPRING

1. To increase the spring return tension, push up on lever (A) Fig.27 and at the

same time turn the large knob (B) counterclockwise.

2. To decrease the spring return tension, push up on lever (A) Fig.27 and at the

same time turn the large knob (B) clockwise.

FIGURE 24

FIGURE 25

FIGURE 26

FIGURE 27

ADJUSTMENTS & OPERATION

ADJUSTING ANTI-KICKBACK FINGERS

TO PREVENT THE SAW “KERF” FROM CLOSING AND BINDING THE BLADE,

WHICH CAN OVERLOAD AND/OR STALL THE MOTOR OR CAUSE THE

BLADE TO LIFT AND EJECT THE WORKPIECE TOWARDS THE FRONT OF

THE SAW AT VERY HIGH SPEEDS, ALWAYS USE THE ANTI-KICKBACK

FINGERS AND RIVING DISC.

1. Set up and start a ripping operation until the saw kerf (cut) reaches the anti-

kickback fingers assembly (A) Fig.28, then stop the machine and wait for the

blade to come to a complete stop.

2. Loosen lock knob (B)Fig.28 and place the riving disc (C) inside the saw kerf

making sure that the fingers rest on the workpiece. Retighten lock knob (B) and

continue sawing the workpiece.

SETTING UP THE TABLE AND FENCE BOARDS

1. To reposition the fence (A)Fig.29 on the table, loosen the table clamps (B) and

re-position the fence and the other two table boards (C & D) as needed.

Retighten the two clamps.

Note: It is recommended to install the fence closer to the front edge of the table

as shown, this will reduce muscle fatigue during repetitive cuts.

OPERATION

MASTER ON/OFF MAGNETIC SWITCH

The magnetic switch (A) Fig.30 with keyed lock-out feature (B) which gets installed

on the rear of the stand, acts as a Master On/Off. This machine can only be turned

on if the key is turned to the right to the ON position. When not in use, turn key to

the off position and remove key to prevent unauthorised use.

STARTING AND STOPPING THE RADIAL ARM SAW

This machine can only be turned on once the magnetic switch key (B) Fig.30 is

turned to the On position. To turn the machine “On” press the green button (C)

Fig.3. To stop the machine, push the red emergency stop button (D). Once you

push down on the emergency stop button (D), twist the button clockwise until it

pops up, only then will you be able to restart the machine.

OVERLOAD PROTECTION

This machine is equipped with an overload protection. To prevent any electrical

overload from damaging the motor, in the event of a spike in line voltage or

amperage draw, the protection system will automatically cut off power to the motor.

To reset the overload protection, proceed as follows:

1. Loosen the two screws (E) Fig.30 with a screwdriver and then remove the

magnetic switch cover shown as A in Fig.30.

2. To reset the overload protection, press reset button (A) Fig.31. Re-install the

magnetic switch cover before attempting to restart the machine.

FIGURE 28

FIGURE 29

FIGURE 30

FIGURE 31

OPERATION

CONNECTING SAW TO DUST COLLECTOR

IT IS HIGH RECOMMENDED TO CONNECT THIS MACHINE TO AN ADEQUATE

DUST COLLECTOR. ALWAYS TURN DUST COLLECTOR ON BEFORE

TURNING ON MACHINE.

1. Dual 4” dust ports (A) Fig.32 are provided to connect to a dust collector (not

included) which has more than one inlet (2 required). Make sure dust collection

hoses and wire clamps (not included) are used. Make sure all wire clamps are

tight to help minimize airborne dust.

CUTTING THE KERF IN THE WORK TABLE

This saw comes with both a sacrificial work table and fence. Before putting the

machine into service, a partial kerf cut of approx 1/16” deep is needed in the fence

and the table.

To cut the kerf proceed as follows:

1. Loosen the two fence clamps (A) Fig.33 located on the back of the table.

2. Install the fence (B) in the position farthest from the column as shown, then

tighten the fence clamps (A) to secure everything in place.

3. Loosen the head lock handle.

4. Position the head at the end of the radial arm, then retighten the head lock han-

dle as shown in Fig.33.

5. Turn the saw on.

6. Slowly lower the head by turning the height adjusting handwheel to perform a

1/16” depth cut in the work table.

7. Turn the saw off by pressing the stop button, wait for the blade to stop. Measure

the depth of the kerf. If needed, repeat the previous step until the required depth

is reached.

8. Turn the saw on then push the head forward to cut the kerf in the table and the

fence as shown in Fig.34.

Note: The user also needs to make kerf cuts for beveling, miters, inboard ripping

and outboard ripping.

TYPES OF CUTS

Crosscuts

NEVER USE THE SAW WITHOUT SAFETY GUARDS IN PLACE. MAKE SURE

THE BLADE IS NOT IN CONTACT WITH THE WORKPIECE BEFORE

STARTING SAW.

1. Unlock the head and position it at the end of the radial arm as shown in Fig.33.

Retighten the lock handle to lock the head in position.

2. Install the fence (B)Fig.33 as shown and lock it by retightening its two clamps

(A).

3. Place the workpiece on the table against the fence and align the cut line with

the blade.

4. Unlock the head, and then while holding handle firmly, turn the saw on and

push the blade forward. Once the workpiece is cut, turn the saw off and

wait for the blade to come to a complete stop before removing the workpiece.

FIGURE 32

FIGURE 33

FIGURE 34

FIGURE 35

OPERATION

TYPES OF CUTS

Inboard Rip Cuts

NEVER USE THE SAW WITHOUT SAFETY GUARDS IN PLACE. MAKE SURE

THE BLADE IS NOT IN CONTACT WITH THE WORKPIECE BEFORE

STARTING SAW.

1. Disconnect the spring return (B) Fig.11 so the head can slide freely.

2. Pivot the head as shown in Fig.36.

3. For inboard rip cuts the fence (A) Fig.36 must be installed towards the back of

the table as shown.

4. Place workpiece (B) on table.

5. Use the scale and pointer (C) as reference to align the head (blade) with the

cut mark on your workpiece. Lock head.

6. Loosen lock handle (D) and pivot the blade guard (E) (with riving knife removed)

so it almost touches the top of your workpiece. Retighten lock handle.

7. Turn the saw on and push the workpiece towards the blade as shown in Fig.37.

8. Loosen anti-kickback fingers assembly lock knob (B)Fig.28 and place the riving

disc (C) inside the saw kerf making sure that the fingers rest on the workpiece.

Retighten lock knob (B) and continue sawing the workpiece.

9. Once the workpiece is cut, turn the saw off and wait for the blade to come to a

complete stop before removing the workpiece.

Outboard Rip Cuts

NEVER USE THE SAW WITHOUT SAFETY GUARDS IN PLACE. MAKE SURE

THE BLADE IS NOT IN CONTACT WITH THE WORKPIECE BEFORE

STARTING SAW.

1. Disconnect the spring return (B) Fig.11 so the head can slide freely.

2. Pivot the head as shown in Fig.38.

3. For outboard rip cuts the fence (A) Fig.38 must be installed as close as possible

to the front of the table as shown.

4. Place workpiece (B) on table.

5. Use the scale and pointer (C) Fig.36 as reference to align the head (blade) with

the cut mark on your workpiece. Lock head.

6. Loosen lock handle (D) Fig.36 and pivot the blade guard (C) Fig.38 (with riving

knife removed) so it almost touches the top of your workpiece. Retighten lock

handle.

7. Turn the saw on and push the workpiece towards the blade as shown in Fig.39.

8. Loosen anti-kickback fingers assembly lock knob (B)Fig.28 and place the riving

disc (C) inside the saw kerf making sure that the fingers rest on the workpiece.

Retighten lock knob (B) and continue sawing the workpiece.

9. Once the workpiece is cut, turn the saw off and wait for the blade to come to a

complete stop before removing the workpiece.

FIGURE 36

FIGURE 37

FIGURE 38

FIGURE 39

OPERATION & MAINTENANCE

TYPES OF CUTS

Bevel Cuts

NEVER USE THE SAW WITHOUT SAFETY GUARDS IN PLACE. MAKE SURE

THE BLADE IS NOT IN CONTACT WITH THE WORKPIECE BEFORE

STARTING SAW.

1. Raise the head to its highest position, this will allow space to tilt the head.

2. Tilt the head to the desired angle and place your workpiece on the table against

the fence as shown in Fig.40.

3. Lower the head, turn the saw on and push the head towards the workpiece.

4. Once the workpiece is cut, turn the saw off and wait for the blade to come to a

complete stop before removing the workpiece.

Miter Cuts

NEVER USE THE SAW WITHOUT SAFETY GUARDS IN PLACE. MAKE SURE

THE BLADE IS NOT IN CONTACT WITH THE WORKPIECE BEFORE

STARTING SAW.

1. Raise the head above the table.

2. Pivot the entire radial arm to the desired angle and place your workpiece on

the table against the fence as shown in Fig.41.

3. Lower the head, turn the saw on and push the head towards the workpiece.

4. Once the workpiece is cut, turn the saw off and wait for the blade to come to a

complete stop before removing the workpiece.

MAINTENANCE

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED

FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE.

SQUARING THE BLADE TO THE TABLE

The blade is pre-set square (90°) to the table at the factory, no further adjustments

are required. If an adjustment is required, proceed as follows:

1. Remove the dust hose from the blade guard as shown in Fig.42.

2. Remove the front blade guard as shown in Fig.42.

3. Place the head close to the end of the radial arm, and then lock it in place by

tightening the lock handle.

4. Make sure that the head angle is locked and positioned in the 90

angle.

5. Place a square (A) Fig.42 against the blade (B).

6. If an adjustment is required, loosen lock handle then pivot the rear blade guard

7. Loosen the two hex. nuts (A)Fig.43 using a 12 mm wrench, then adjust the

blade squareness to the table by turning the set screws (B) with a 4 mm hex.

key. Once the adjustment is done, retighten the two hex. nuts (A).

8. Loosen the pointer (C) using a screwdriver, reposition the pointer to the ”0” mark

on the scale (D). Retighten pointer screw.

FIGURE 40

FIGURE 41

FIGURE 42

FIGURE 43

MAINTENANCE

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED

FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE.

SQUARING THE BLADE TO THE FENCE

The blade is pre-set square (90°) to the fence at the factory, no further adjustments

are required. If an ajustment is required, proceed as follows:

1. Place the head close to the end of the radial arm, and then lock it in place by

tightening the lock handle.

2. Make sure that the head angle is locked and positioned in the 90

angle.

3. Place a square (A) Fig.44 against the fence (B) and the flat part of the blade

(C).

4. If an ajustment is required, loosen the two hex. nuts (A)Fig.45 using a 12 mm

wrench, then turn the set screws (B) with a 4 mm hex. key as needed to adjust

the blade square with the fence. Once the adjustment is done, retighten the

two hex. nuts (A).

HEAD BEARINGS ADJUSTMENT

Warning! PROCEED WITH CAUTION – TO REDUCE THE RISK OF HEAD

SLIDING OFF THE END OF THE RADIAL ARM AND FALLING, CAUSING ccc-

DAMAGE TO THE HEAD, MOTOR AND/OR INJURY TO THE USER, MAKE

SURE TO RE-INSTALL THE FRONT COVER BEFORE UNLOCKING THE HEAD.

The head bearings inside the radial arm are adjusted at the factory, no further

adjustments are required. If an adjustment is required, proceed as follows:

1. Disconnect the return spring, then lock the head at the end of the radial arm.

2. Remove the radial arm cover (A) Fig.46 using a 5 mm hex. key.

3. Loosen hex. bolt (B) Fig.46 with a 19 mm wrench and loosen hex. nut (C) with

an 10 mm wrench.

4. Turn hex. bolt (D) in the required direction until the 2 bearings (E) are leaning

against the rails (F). Re-install the radial arm cover (A) before unlocking the

head to verify your adjustment.

5. Repeat steps 3 & 4 with the other bearing assembly located in the back of the

head as shown in Fig.47.

Note: Adjust only enough to eliminate play – do not over tighten as this can

stiffen or restrict head travel, requiring more effort to move it and cause premature

wear of the rails.

FIGURE 44

FIGURE 45

FIGURE 46

FIGURE 47

King Canada KC-12RAS User manual

King Canada KC-12RAS User manual

King Canada KC-12RAS User manual

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