CARGO STORAGE SECURITY SURROUND INSTALLATION
Jeep Wrangler (JK) – 2 / 4 Door
2007 - 2017
Cargo Surround Installation
3
Contents
KIT CONTENTS ...........................................................................................................................................................4
REQUIRED TOOLS ......................................................................................................................................................5
INSTALLATION ...........................................................................................................................................................6
OPTIONAL ACCESSORIES INSTALLATION ............................................................................................................. 10
LIMITED NON-TRANSFERABLE WARRANTY ......................................................................................................... 13
IMPORTANT
This product cannot be installed without a Webasto Baseplate Kit Assembly.
http://www.blackforestgear.com
Cargo Baseplate – 2 Door: 5012362
or
Cargo Baseplate – 4 Door: 5012271
Cargo Surround Installation
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KIT CONTENTS
Part Part Number Image Qty.
Surround top w/ center support leg
5010265
1
Surround side wall
5012251
2
Surround front wall
5012252
1
Surround driver side front wing (4-Door)
5012253
1
Surround driver side rear wing (4-Door)
5012254
1
Surround passenger side front wing (4-Door)
5012255
1
Surround passenger side rear wing (4-Door)
5012256
1
Surround passenger side close out panel
5012257
1
Surround driver side pass-through panel
5012288
1
Wire harness p-clip
5011878
1
Surround kit M6 x 12mm T-30 machine Screw
5012266
28
Surround kit thumb nuts for pass-through panel
5012289
6
Rubberized cap for close out wings
5012333
10
Plastic cap
5012339
3
Pass-through grommet
901118
1
Cargo Surround Installation
5
REQUIRED TOOLS
Tool Description
Image
T-30 Torx Bit - (Also included in optional Jeep Tool Kit)
Bit Driver - (Also included in optional Jeep Tool Kit)
Torque Wrench
Ratchet
10mm socket
Cargo Surround Installation
6
INSTALLATION
IMPORTANT
Before proceeding, make sure to remove and relocate the factory jack assembly located in the rear storage
compartment to ensure ease of access during an emergency situation. A relocation bracket is available via
http://www.blackforestgear.com
.
There is an alternate Cargo Surround mounting kit available for extreme durability which adds an additional 6
mounting points on the 4 door Jeep JK model. Visit on www.blackforestgear.com
for more information.
Step Image Description
1.
Using the supplied 6 - M6 x 12mm screws, install side
panels to front wall panel as shown.
2.
Using the supplied 7- M6 x 12mm screws, install cargo
surround lid.
3.
If you will not use the pass-through for larger cargo,
install the pass-through plate as shown using the M6 x
12mm thumb screws.
TIP
For ease of installation, start with the two driver side
thumb screws; insert plate into location and continue
threading the remaining screws into place.
Cargo Surround Installation
7
Step Image Description
4.
Install rubber pass-through grommet and rubber plug.
NOTE
The installation of pass-through grommet location is
necessary if also installing a Fridge / Freezer system.
See Optional Accessories Section for more
information.
Depending on the year of your vehicle, the lower hole
may be used for better alignment of the harness
when connecting to an auxiliary power port.
5.
Insert rubber plugs into unused harness pass-through
holes on driver’s side cargo surround wall.
6.
IMPORTANT
If the base plate, slide, and Fridge / Freezer assembly
were previously installed, the Fridge / Freezer and slide
assemblies must be temporarily removed for the
installation of the cargo surround. It is also necessary
to loosen the four base plate mounting bolts.
If also installing in a Jeep equipped with a passenger
side mounted subwoofer; the 12V Frig / Freezer
power cord must be plugged into the AUX port
before installing the cargo surround assembly.
7.
Set cargo surround into place by aligning the
mounting holes to the base plate assembly. Hand
tighten mounting hardware at this time.
Do not install cargo surround mounting
hardware to the baseplate if reinstalling slide
assemblies. Refer to Optional Accessories Section
/ Slide Assembly Step 1.
8 - M6 x 12mm Hex bolts (4 per side)
3 - M6 x 12mm screws (along forward edge)
Passenger Side
Driver Side
Cargo Surround Installation
8
Step Image Description
8.
Install the supplied protective rubber caps over the
close out wing tabs as shown before installation steps 9
& 10.
NOTE
The adjacient picture represents the location of each
rubber cap after installation.
9.
Install passenger side cargo surround wings starting
with the rearmost section first.
4 – M6 x 12mm screws
NOTE
This note refers to a 2 Door installation ONLY. As the
rear seat must be removed for a 2 door installation,
there are two possibilities for rear seatbelt positioing.
Refer to step 11 for examples of each.
10.
Install drivers side cargo surround wings starting with
the rearmost section first.
4 – M6 x 12mm screws
11.
In front of the close out wings Between the close out wings
1
2
1
2
OR
Cargo Surround Installation
9
Step Image Description
12.
With the cargo surround mounted hand tight, check
for even gap around sport bars and the cargo wings.
Reposition as necessary and torque the 11 mounitng
bolts to 6 ft. lbs.
8 - M6 x 12mm Hex bolts (4 per side)
3 - M6 x 12mm screws (along forward edge)
13.
Install the passenger close out panel with supplied
hardware.
Torque the 4 O.E. hardware tie down bolts to 6 ft. lbs.
Cargo Surround Complete.
NOTE
If also installaing the optional Fridge / Freezer system
skip this step.
3 – M6 x 12mm screws
Cargo Surround Installation
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OPTIONAL ACCESSORIES INSTALLATION
Accessory
Part Number
Slide Assembly Kit with ties downs
5012269
FF31 Kit with handles
5012267
Genuine Mopar Cargo Tote
Mopar P/N: 82208566 (Not sold by Webasto)
Step Image Description
1.
Slide Assembly Installation
Prior to setting the slide assemblies into place, set the
supplied washer shims over the inner most slide assembly
mounting holes. This is to ensure a level mounting surface
for the slide assemblies when installed with the cargo
surround.
2.
Using the supplied M6 x 12mm Hex bolts (8 per slide);
tighten the slide assembly to the baseplate as shown.
Torque to 6 ft. lbs.
To access slide assembly retainer holes, open slide
assembly by turning the release handle in an upward
motion while pulling back.
NOTE
Repeat this step if installing a second slide assembly.
8 - M6 x 12mm Hex bolts (4 per side)
3.
Fridge / Freezer Installation
When installing the 12V Fridge / Freezer wiring harness,
route the harness through the rear handle first. This will
ensure the harness doesn’t interfere with the slide
assembly tracks during slide use.
Cargo Surround Installation
11
Step Image Description
4.
Route harness through the previously installed grommet
determined to be the best pass-through location for your
year vehicle.
Route harness through supplied P-clip as shown and
mount using a M6 – 12mm screw.
5.
Set the Fridge / Freezer on the slide assembly as shown.
Use the 4 supplied tie downs and secure Fridge / Freezer
to the slide assembly.
IMPORTANT
After ties downs have been properly secured, make sure
to trim excess tie down strap material to prevent jamming
of the slide lock mechanism. Carefully heat cut ends of
straps to prevent fraying.
6.
Make the connection to the auxiliary port as shown.
Cargo Surround Installation
12
Step Image Description
7.
Install passenger close out panel with supplied
hardware.
NOTE
If the cargo surround has been installed in a Jeep
equipped with a passenger side mounted subwoofer;
the close out panel is not used.
3 – M6 x 12mm screw
8.
Complete 4 door Cargo Surround installation with
optional second slide assembly and Jeep Cargo Tote.
Cargo Surround Installation
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LIMITED NON-TRANSFERABLE WARRANTY
Webasto Thermo & Comfort North America, Inc. (hereinafter referred to as Webasto) warrants their Cargo Storage
and Security Surround for Jeep Wrangler against defects in material and workmanship for one (1) year from date of
purchase.
Replacement parts are covered for six (6) months or the remainder of the original warranty period, whichever is
longer.
The intent of the Webasto warranty is to protect the original end-user of the Cargo Storage and Security Surround
for Jeep Wrangler from defects and provide free repair and replacement of defective parts in the manner provided
herein. During the warranty period, the exclusive remedy will be for Webasto, at their discretion, to repair or replace
those parts which are demonstrated to be defective in material or workmanship.
For warranty claims or returns please contact Webasto at:
Phone: (800) 860-7866 in USA | (800) 667-8900 in Canada
Limitations: Webasto specifically excludes and limits warranty from the following:
- Damage to product in transit. All claims must be filed with carrier.
- Improper installation, which is not in accordance with valid, supplied installation instructions.
- Deterioration due to normal wear, corrosion, abuse, damage, accident, improper storage or operation, lack of
reasonable and necessary maintenance.
- Modification of product by alteration, use of non-genuine parts or repair by unauthorized personnel.
- Economic loss for expenses related to travel, vehicle disability, personal injury or other incidental or
consequential damages arising from any breach of this expressed warranty.
THIS WARRANTY IS NON-TRANSFERABLE. IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED TO THE DURATION OF THIS
WARRANTY. WEBASTO DISCLAIMS ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES.
SOME STATES AND CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT
APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH VARY AMONG STATES AND CANADIAN PROVINCES.
WEBASTO RETAINS THE RIGHT TO MODIFY THESE WARRANTY TERMS WITHOUT NOTICE IN ORDER TO
COMPLY WITH POLICY OR LAWS GOVERNING WARRANTY ISSUES IN STATES OR COUNTRIES HAVING
SPECIFIC REMEDIES DIFFERING OR ADDITIONAL TO THOSE DESCRIBED WITHIN THIS DOCUMENT.
Cargo Surround Installation
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NOTES
Cargo Surround Installation
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NOTES
/
