MTI Part Number 7001-0017
Revision 6.0 – Feb 8, 2021
PBS-4100+
Portable Vibration & Balancing System
Operation and Maintenance Manual
This document discloses subject matter in which MTI Instruments Inc. has proprietary rights and such subject matter shall not, without written
permission of MTI Instruments Inc. be either
(a) used, released, or disclosed in whole or in part
(b) used in whole or in part for manufacture.
This legend shall be marked on any reproduction hereof in whole or in part.
MTI Instruments, Inc.
325 Washington Avenue Extension, Albany, New York 12205 USA
â–ˆ Phone: (518) 218-2550 â–ˆ FAX: (518) 218-2506
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TABLE OF CONTENTS
TABLE OF CONTENTS .......................................................................................................... i
LIST OF FIGURES ............................................................................................................. vii
LIST OF TABLES ............................................................................................................... xx
DOCUMENT REVISION HISTORY ....................................................................................... xxi
FOREWORD .................................................................................................................... xxii
MANUAL ORGANIZATION ................................................................................................ xxiii
WARRANTY and EULA .................................................................................................... xxiv
SECTION 1: Introduction and General Information ............................................................. 1-1
1-1 Equipment Description ....................................................................................... 1-1
1-1.1 Purpose ...................................................................................................... 1-1
1-1.2 Basic Functional Description ......................................................................... 1-1
1-1.3 Hardware Description .................................................................................. 1-3
1-1.3.1 Portable Computer ..................................................................................... 1-4
1-1.3.2 Data Acquisition Unit .................................................................................. 1-4
1-1.3.3 Communications Cable ............................................................................... 1-5
1-1.3.4 Back-Up Software and Engine Parameters .................................................... 1-5
1-1.3.5 AC Power Cord .......................................................................................... 1-5
1-1.3.6 AC Power Adapter ...................................................................................... 1-5
1-1.3.7 Signal Adapter Cable .................................................................................. 1-5
1-1.3.8 PBS-4100+ Manual .................................................................................... 1-5
1-1.4 Data Acquisition Accessories ......................................................................... 1-6
1-1.4.1 Charge Amplifier ........................................................................................ 1-6
1-1.4.2 Interface Cables ........................................................................................ 1-6
1-1.5 Other Accessories ........................................................................................ 1-7
1-1.5.1 Printer ...................................................................................................... 1-7
1-1.5.2 Shipping Cases .......................................................................................... 1-8
1-2 Applications ....................................................................................................... 1-9
1-3 Capabilities and Limitations ................................................................................ 1-11
1-4 Specifications ................................................................................................... 1-11
SECTION 2: Special Tools and Test Equipment .................................................................. 2-1
2-1 General ............................................................................................................. 2-1
2-2 Special Tools ..................................................................................................... 2-1
2-3 Test Equipment ................................................................................................. 2-1
2-4 Other Items ....................................................................................................... 2-1
SECTION 3: Preparation for Use and Shipment of Panasonic-Based PBS-4100+ Systems....... 3-1
3-1 Unpacking and Inspection ................................................................................... 3-1
3-1.1 Unpacking .................................................................................................. 3-1
3-1.2 Initial Inspection ......................................................................................... 3-2
3-2 Setting Up The System ....................................................................................... 3-3
3-2.1 Input Power Connection ............................................................................... 3-9
3-2.2 Signal Connections ...................................................................................... 3-9
3-3 Preparation for Storage and Shipment ................................................................ 3-10
3-3.1 Storage ..................................................................................................... 3-10
3-3.2 Preparation for Shipment ............................................................................ 3-10
SECTION 4: WinPBS Operating Instructions ...................................................................... 4-1
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4-1 Theory of Operation and Functional Overview ...................................................... 4-1
4-1.1 System Hardware Overview .......................................................................... 4-2
4-1.2 Overview of Major Functions ........................................................................ 4-4
4-1.2.1 Identify Engine .......................................................................................... 4-4
4-1.2.2 Acquire Data ............................................................................................. 4-5
4-1.2.3 Balance Engine .......................................................................................... 4-5
4-1.2.4 Review Saved Data .................................................................................... 4-5
4-1.2.5 Modify Parameters ..................................................................................... 4-6
4-1.2.6 System Test .............................................................................................. 4-6
4-1.2.7 Exit PBS-4100 ............................................................................................ 4-6
4-1.3 Intended Operation ..................................................................................... 4-7
4-1.4 Enhanced Security Edition ........................................................................... 4-10
4-2 Starting the System........................................................................................... 4-11
4-2.1 Step 1 - Start the System ............................................................................ 4-11
4-2.2 Step 2 – Log in to the System ..................................................................... 4-13
4-2.3 Step 3 - Select and Identify the Engine to be Tested ..................................... 4-15
4-2.4 Step 4 – Start Taking Data or Balancing ....................................................... 4-17
4-3 Identify Engine Function .................................................................................... 4-18
4-3.1 Overview ................................................................................................... 4-18
4-3.2 Starting the Identify Engine Function ........................................................... 4-18
4-3.3 Selecting an Engine Type ............................................................................ 4-19
4-3.4 Selecting A New Engine Type ...................................................................... 4-20
4-3.5 Selecting a Previously Tested Engine ............................................................ 4-20
4-3.6 Creating a NEW Engine Identification Number .............................................. 4-20
4-3.7 Modifying an Engine ID Number .................................................................. 4-22
4-3.8 Deleting an Engine ID Number .................................................................... 4-23
4-3.9 Exiting the Choose Engine Type and ID Function .......................................... 4-24
4-3.10 Choosing the Engine Type and ID from the Main PBS Menu ........................... 4-24
4-3.11 Entering a new Engine ID from the Main PBS Menu ....................................... 4-25
4-3.12 Adding a New Engine Type ......................................................................... 4-25
4-3.13 Backup and Restore Engine Parameters ....................................................... 4-30
4-3.13.1 Backing up Engine Parameter Files ........................................................... 4-30
4-3.13.2 Loading Engines from Engine Archive File ................................................. 4-31
4-4 Acquire Data .................................................................................................... 4-34
4-4.1 Introduction ............................................................................................... 4-34
4-4.2 Acquire Data Display Overview .................................................................... 4-37
4-4.3 Starting the Acquire Data Function ............................................................... 4-38
4-4.4 Engine Speed Display Area .......................................................................... 4-39
4-4.5 Vibration Data Graph Area .......................................................................... 4-40
4-4.6 Single Point Data Displays ........................................................................... 4-44
4-4.6.1 Monitor .................................................................................................... 4-44
4-4.6.2 Vibration Data Table ................................................................................. 4-46
4-4.6.3 Spectrum ................................................................................................. 4-47
4-4.6.4 Waveform ................................................................................................ 4-49
4-4.7 Data Sweep Displays .................................................................................. 4-51
4-4.7.1 Vib-Speed ................................................................................................ 4-52
4-4.7.2 Vib-Time .................................................................................................. 4-54
4-4.7.3 Speed–Time ............................................................................................. 4-55
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4-4.7.4 Waterfall .................................................................................................. 4-56
4-4.7.5 Survey 2x2 ............................................................................................... 4-58
4-4.7.6 Full Survey ............................................................................................... 4-59
4-4.8 Storing Vibration Data................................................................................. 4-60
4-4.8.1 Vibration Surveys & Data Logging .............................................................. 4-61
4-4.8.2 Start Accel and Start Decel ........................................................................ 4-62
4-4.8.3 Clear Screen ............................................................................................. 4-62
4-4.8.4 Save Snapshot .......................................................................................... 4-63
4-4.8.5 Print ........................................................................................................ 4-63
4-4.8.6 Close ....................................................................................................... 4-63
4-4.9 Working with Mixed Units ............................................................................ 4-64
4-4.10 Hidden Functions........................................................................................ 4-68
4-4.11 Example Engine Testing .............................................................................. 4-74
4-5 Balancing ......................................................................................................... 4-82
4-5.1 Introduction ............................................................................................... 4-82
4-5.2 The Balancing Process ................................................................................ 4-83
4-5.3 Balancing Requirements .............................................................................. 4-85
4-5.4 Identifying Balancing Candidates ................................................................. 4-86
4-5.5 Types of Balance Data ................................................................................ 4-88
4-5.6 Start the Balancing Function ........................................................................ 4-89
4-5.7 Trial Weight Balancing Example ................................................................... 4-92
4-5.7.1 Step 1 – Enter the Job Description ............................................................. 4-94
4-5.7.2 Step 2 – Select or Acquire Baseline Vibration Data ....................................... 4-95
4-5.7.3 Step 3 – Review Acquired Data .................................................................. 4-99
4-5.7.4 Step 4 – Begin Trial Weight Phase ............................................................ 4-103
4-5.7.5 Step 5 – Acquire Trial Weight Data ........................................................... 4-108
4-5.7.6 Step 6 – Review Trial Weight Data ........................................................... 4-112
4-5.7.7 Step 7 – Return To Baseline Configuration ................................................ 4-114
4-5.7.8 Step 8 – Begin Balancing Phase ............................................................... 4-117
4-5.7.9 Step 9 - Compute and Install the correction weights .................................. 4-119
4-5.7.10 Step 10 - Installing the Balancing Weights .............................................. 4-122
4-5.7.11 Step 11 - Perform a Check-Balance Run .................................................. 4-124
4-5.7.12 Step 12 – Summary of the Balancing Results ........................................... 4-128
4-5.7.13 Step 13 - Completing the Trial Weight Balancing Procedure ...................... 4-130
4-5.8 Influence Coefficient (IC) Balancing ........................................................... 4-131
4-5.8.1 Step 1 - Select the IC Balancing Option .................................................... 4-133
4-5.8.2 Step 2 - Enter Job Description .................................................................. 4-135
4-5.8.3 Step 3 - IC Selection ............................................................................... 4-136
4-5.8.4 Step 4 – Select or Acquire Baseline Vibration Data ..................................... 4-137
4-5.8.5 Step 5 – Review Acquired Data ................................................................ 4-140
4-5.8.6 Step 6 – Begin Balancing Phase ............................................................... 4-143
4-5.8.7 Step 7 - Install the Balancing Weights ...................................................... 4-144
4-5.8.8 Step 8 - Confirm the Installed Weights ..................................................... 4-145
4-5.8.9 Step 9 – Select or Acquire Check-Balance Run Data ................................... 4-147
4-5.8.10 Step 11 – Review Comparison Data ........................................................ 4-153
4-5.8.11 Step 12 – Exiting the Balance Process ..................................................... 4-154
4-5.9 Advanced Balancing Features .................................................................... 4-155
4-5.9.1 Saving Influence Coefficient Sets .............................................................. 4-155
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4-5.9.2 Updating Existing ICs .............................................................................. 4-157
4-5.9.3 Selection Between Different ICs ............................................................... 4-158
4-5.9.4 Balancing Solution Details ........................................................................ 4-160
4-5.9.5 Calculating Another Balancing Solution ..................................................... 4-163
4-5.9.6 Recalculating Solutions Using Weighting Factors ........................................ 4-165
4-5.9.7 Balancing Data Acquisition Options ........................................................... 4-168
4-5.9.8 Spool to Balance ..................................................................................... 4-169
4-6 Retrieving Stored Data .................................................................................... 4-175
4-6.1 Stored Data Display Screen Functions ........................................................ 4-175
4-6.2 Retrieving Stored Data .............................................................................. 4-177
4-6.3 Data Viewing Functions ............................................................................. 4-177
4-6.4 Deleting Stored Data ................................................................................ 4-178
4-6.5 Printing the List of Files............................................................................. 4-178
4-6.6 Editing Comments .................................................................................... 4-178
4-6.7 Exporting Data Files .................................................................................. 4-178
4-6.8 Examples of Retrieved Files ....................................................................... 4-179
4-6.9 Copying Files ........................................................................................... 4-189
4-6.9.1 Copying Files Into the PBS System ........................................................... 4-189
4-6.9.2 Copying Files From the PBS System .......................................................... 4-192
4-6.9.3 Error Messages ....................................................................................... 4-196
4-7 Modify Parameters .......................................................................................... 4-197
4-7.1 Engine Type Tab ...................................................................................... 4-199
4-7.1.1 Select Existing Engine Type ..................................................................... 4-199
To select an existing engine type ......................................................................... 4-199
4-7.1.2 Create a Report ...................................................................................... 4-200
4-7.2 Speeds Tab .............................................................................................. 4-201
4-7.3 Channels Tab ........................................................................................... 4-210
4-7.4 Components Tab ...................................................................................... 4-214
4-7.4.1 Broadband Tab ....................................................................................... 4-214
4-7.4.2 Auxiliary Component Tabs ....................................................................... 4-218
4-7.5 DC Outputs .............................................................................................. 4-222
4-7.6 Spectrum Graphs Tab ............................................................................... 4-228
4-7.7 Survey Graphs Tab ................................................................................... 4-231
4-7.8 Data Sampling Tab ................................................................................... 4-236
4-7.9 Balance Tab ............................................................................................. 4-240
4-7.10 Balance Planes ......................................................................................... 4-249
4-7.11 Weight Classes ......................................................................................... 4-252
4-7.12 Unavailable Holes ..................................................................................... 4-254
4-7.13 Weighting Factors Tab .............................................................................. 4-256
4-7.14 Vibration Limits Tab .................................................................................. 4-258
4-8 System Test Function ...................................................................................... 4-265
4-8.1 Hardware Check ....................................................................................... 4-268
4-8.2 Cable Check ............................................................................................. 4-269
4-8.3 Signal Check ............................................................................................ 4-270
4-8.3.1 Signal Check with Engine Parameters ....................................................... 4-271
4-8.4 Calibration Factors .................................................................................... 4-272
4-8.5 Automated Calibration Check Wizard .......................................................... 4-273
4-8.6 Automated User Calibration Wizard ............................................................ 4-278
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4-8.7 System Functional Testing Example ........................................................... 4-284
4-8.7.1 Speed Measurement Test Procedure ......................................................... 4-286
4-8.7.2 Vibration Measurement Test Procedure ..................................................... 4-291
4-9 Exit PBS Function ............................................................................................ 4-295
4-10 Practice Mode Operation .............................................................................. 4-296
4-10.1 Starting a Practice Mode Session ............................................................... 4-296
4-10.2 Practice Mode - Selecting an Engine to Run ................................................ 4-297
4-10.3 Practice Mode - Creating New Engine Types ............................................... 4-299
4-10.4 Practice Mode - Acquiring Engine Data ....................................................... 4-300
4-10.5 Practice Mode - Controlling the Engine Simulator ........................................ 4-301
4-10.6 Practice Mode - Data Acquisition Example ................................................... 4-303
4-10.7 Practice Mode – Balancing ......................................................................... 4-313
4-10.8 Practice Mode – Changing Parameters ........................................................ 4-328
4-11 PBS System Manager Functions .................................................................... 4-329
4-11.1 Introduction ............................................................................................. 4-329
4-11.2 Duties And Responsibilities Of The PBS System Manager ............................. 4-329
4-11.3 Logging In As The PBS System Manager .................................................... 4-329
4-11.4 Accessing PBS System Manager Functions .................................................. 4-330
4-11.5 Hidden Functions...................................................................................... 4-331
4-11.5.1 Customer Information ........................................................................... 4-333
4-11.5.2 System Configuration and Software Options ............................................ 4-333
4-11.5.3 Engine Information ............................................................................... 4-334
4-11.5.4 User Information ................................................................................... 4-334
4-11.5.5 Maintaining Users .................................................................................. 4-335
4-11.5.6 User Login ............................................................................................ 4-337
4-11.5.7 Show Remote Access ............................................................................ 4-337
4-11.5.8 Upgrade DAU software .......................................................................... 4-340
4-11.5.9 Reset DAU Communications ................................................................... 4-340
4-11.5.10 Search for PBS Systems ....................................................................... 4-341
4-11.5.11 Compare Engine Parameter or Library Files ........................................... 4-341
4-11.6 Windows Operating System Access ............................................................ 4-343
4-11.7 Assigning 1510A USB Channel Numbers ..................................................... 4-344
4-11.7.1 Step 1 – Determine COM Port for 1510A ................................................. 4-344
4-11.7.2 Step 2 – Configure WinPBS with the Proper 1510A COM Port .................... 4-345
4-12 Software Upgrades ...................................................................................... 4-347
SECTION 5: Data Acquisition Unit (DAU) Controls .............................................................. 5-1
5-1 Using the Data Acquisition Unit Controls .............................................................. 5-1
5-2 Individual DAU Control Tabs ............................................................................... 5-2
5-2.1 About Tab................................................................................................... 5-2
5-2.2 Speed Tab .................................................................................................. 5-4
5-2.3 Vibration Tab .............................................................................................. 5-9
5-2.3.1 Monitor Display ......................................................................................... 5-10
5-2.3.2 Data Table Display .................................................................................... 5-14
5-2.3.3 Waveform Display ..................................................................................... 5-18
5-2.3.4 – Spectrum Display ................................................................................... 5-25
5-2.3.5 Survey Function ........................................................................................ 5-32
5-2.3.6 Start Logging Button ................................................................................. 5-39
5-2.3.7 – Screen Capture ...................................................................................... 5-42
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5-2.4 Setup Tab .................................................................................................. 5-43
5-2.4.1 Identify Engine Function ............................................................................ 5-43
5-2.4.2 Engine Parameters Editor .......................................................................... 5-52
5-2.4.3 System Settings ........................................................................................ 5-82
5-2.4.4 Touch Screen Function .............................................................................. 5-89
5-2.4.5 Login Function .......................................................................................... 5-91
5-2.4.6 Status Function ......................................................................................... 5-92
5-2.5 Tools Tab .................................................................................................. 5-98
5-2.5.1 Troubleshooting ........................................................................................ 5-99
5-2.5.2 Test Mode .............................................................................................. 5-103
5-2.5.3 Calibrate ................................................................................................ 5-119
5-2.5.4 Update Software ..................................................................................... 5-127
5-2.5.5 Data Viewer ........................................................................................... 5-132
SECTION 6: Maintenance Instructions ............................................................................... 6-1
6-1 Introduction ...................................................................................................... 6-1
6-2 Inspection and Preventive Maintenance ............................................................... 6-3
6-3 Cleaning ............................................................................................................ 6-4
6-3.1 General ...................................................................................................... 6-4
6-3.2 Computer ................................................................................................... 6-4
6-3.3 Printer ........................................................................................................ 6-4
SECTION 7: Appendix A – Glossary of Terms ..................................................................... 7-1
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LIST OF FIGURES
Figure 1-1: PBS-4100+ Balancing System (typical) ............................................................. 1-2
Figure 1-2: 41CA Two Channel Charge Amplifier ................................................................ 1-6
Figure 1-3: Typical PBS-4100 System Cables ..................................................................... 1-7
Figure 1-4: PBS-4100+ Optional Printer ............................................................................ 1-8
Figure 1-5: PBS-4100+ Shipping Cases ............................................................................. 1-8
Figure 3-1: PBS-4100+ Computer Features ....................................................................... 3-3
Figure 3-2: Opened PBS-4100+ Computer ........................................................................ 3-4
Figure 3-3: PBS-4100+ DAU Features and Controls ............................................................ 3-5
Figure 3-4: PBS-4100+ Portable Computer Power Connections ........................................... 3-8
Figure 3-5: PBS-4100+ Communications Connections ........................................................ 3-8
Figure 4-1: PBS-4100+ Portable System Diagram .............................................................. 4-2
Figure 4-2: PBS-4100+ Rack-Mount System Diagram ......................................................... 4-2
Figure 4-3: PBS-4100+ Top Level Function Menu Display ................................................... 4-4
Figure 4-4: General Operational Flow of the PBS-4100+ System ......................................... 4-7
Figure 4-5: PBS-4100+ Start Up Display ........................................................................... 4-11
Figure 4-6: PBS-4100+ System Desktop Display ............................................................... 4-12
Figure 4-7: PBS for Windows Icon ................................................................................... 4-12
Figure 4-8: PBS-4100+ Login Display with User Names Displayed ...................................... 4-13
Figure 4-9: PBS-4100+ Top Level Functions Display .......................................................... 4-14
Figure 4-10: Selection of Desired Engine Type .................................................................. 4-15
Figure 4-11: Entering Engine Identifications ..................................................................... 4-16
Figure 4-12: Entering a New Engine ID Number ............................................................... 4-16
Figure 4-13: PBS-4100+ Top Level Function Menu Display ................................................ 4-18
Figure 4-14: Maintain Engine Types and IDs Display ......................................................... 4-19
Figure 4-15: Selection of Another Engine Type ................................................................. 4-20
Figure 4-16: New Engine ID Display ................................................................................ 4-21
Figure 4-17: Preparing to Add a New Engine Identification Number .................................... 4-21
Figure 4-18: New Engine ID Number Added to List ........................................................... 4-22
Figure 4-19: Modifying Incorrect Engine ID Numbers ........................................................ 4-22
Figure 4-20: Modify Engine ID Caution Notice .................................................................. 4-23
Figure 4-21: Delete ID – Are Your Sure Warning ............................................................... 4-23
Figure 4-22: Selecting the Engine Type at the Top Level Functions Display ......................... 4-24
Figure 4-23: Selecting the Engine ID number at Top Level Functions Display ...................... 4-24
Figure 4-24: Entering a New ID in the Window ................................................................. 4-25
Figure 4-25: Acknowledgement of new ID addition ........................................................... 4-25
Figure 4-26: Highlight Engine Type Editing Window .......................................................... 4-26
Figure 4-27: Entering a New Engine Type ........................................................................ 4-26
Figure 4-28: Adding a New Engine Type .......................................................................... 4-27
Figure 4-29: New Engine Type Source Request ................................................................. 4-27
Figure 4-30: Selecting Engines from the Library ................................................................ 4-28
Figure 4-31: Question about creating a Practice Engine ..................................................... 4-28
Figure 4-32: Verifying the addition of an engine type ........................................................ 4-29
Figure 4-33: Backup Engine Button Location .................................................................... 4-30
Figure 4-34: Name the Engine Archive File ....................................................................... 4-31
Figure 4-35: Add New Engine Type Dialog ....................................................................... 4-31
Figure 4-36: Engine Archive Browse ................................................................................ 4-32
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Figure 4-37: Select Engine Types to Load......................................................................... 4-32
Figure 4-38: Confirm Engine Type Overwrite if Engine already Exists .................................. 4-33
Figure 4-39: Sample Acquire Data Viewing Formats .......................................................... 4-34
Figure 4-40: Vibration Monitor Display Functional Areas .................................................... 4-37
Figure 4-41: PBS-4100+ Configuration in Process Message ................................................ 4-38
Figure 4-42: PBS-4100+ Vibration Monitor Screen Display ................................................. 4-38
Figure 4-43: Speed Display Orientation Options ................................................................ 4-39
Figure 4-44: Data Graph Area Details............................................................................... 4-40
Figure 4-45: Eight Channel Display .................................................................................. 4-41
Figure 4-46: Vibration Limits ........................................................................................... 4-42
Figure 4-47: Setting Vibration Limits ................................................................................ 4-42
Figure 4-48: Four Channel Vibration Display ..................................................................... 4-44
Figure 4-49: Horizontal Bars ........................................................................................... 4-45
Figure 4-50: Print Confirmations Display .......................................................................... 4-45
Figure 4-51: Data Table Display ...................................................................................... 4-46
Figure 4-52: Typical Engine Spectrum .............................................................................. 4-47
Figure 4-53: Saving Spectrum Prompt .............................................................................. 4-48
Figure 4-54: Waveform Display ....................................................................................... 4-49
Figure 4-55: Saving Waveform Prompt............................................................................. 4-50
Figure 4-56: Vibration vs. Speed Display .......................................................................... 4-52
Figure 4-57: Vibration vs. Time Display ............................................................................ 4-54
Figure 4-58: Speed vs. Time Display ................................................................................ 4-55
Figure 4-59: Spectrum Waterfall Display .......................................................................... 4-56
Figure 4-60: Waterfall Display Options ............................................................................. 4-57
Figure 4-61: Survey 2x2 Function .................................................................................... 4-58
Figure 4-62: Full Survey Function .................................................................................... 4-59
Figure 4-63: PBS-4100+ Function Button Area .................................................................. 4-60
Figure 4-64: Start Survey Button ..................................................................................... 4-61
Figure 4-65: Start Vibration Survey – Enter a Descriptive Comment .................................... 4-61
Figure 4-66: Vibration Survey/Logging Started.................................................................. 4-62
Figure 4-67: Save Data Prompt ....................................................................................... 4-63
Figure 4-68: Print Confirmation Display ............................................................................ 4-63
Figure 4-69: Readout Units ............................................................................................. 4-64
Figure 4-70: Monitor View with Multiple Units ................................................................... 4-65
Figure 4-71: Table View with Multiple Units ...................................................................... 4-65
Figure 4-72: Vibe-Speed with Mixed Units ........................................................................ 4-66
Figure 4-73: Survey 2x2 View with Mixed Units ................................................................. 4-67
Figure 4-74: Full Survey View with Mixed Units ................................................................. 4-67
Figure 4-75: Vibe-Speed Right Click Options ..................................................................... 4-68
Figure 4-76: Plot Type Selection Menu ............................................................................. 4-68
Figure 4-77: Channel Type Selection Menu ....................................................................... 4-69
Figure 4-78: Traces Selection Menu ................................................................................. 4-69
Figure 4-79: Broadband Smoothing Selection Menu .......................................................... 4-70
Figure 4-80: Tracked Smoothing Selection Menu .............................................................. 4-70
Figure 4-81: Speed Axis Selection Menu ........................................................................... 4-71
Figure 4-82: Entering Manual Speed Axis Data ................................................................. 4-71
Figure 4-83: Speed Axis Options ...................................................................................... 4-72
Figure 4-84: Vibration Axis Selection Menu ....................................................................... 4-72
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Figure 4-85: Vibration Axis Options .................................................................................. 4-73
Figure 4-86: Setting Up for the Engine ............................................................................. 4-74
Figure 4-87: Data Monitor Display at start up ................................................................... 4-75
Figure 4-88: Data Monitor Display at engine idle. .............................................................. 4-75
Figure 4-89: Waveform check of signals. .......................................................................... 4-76
Figure 4-90: Vibration-Speed Display ............................................................................... 4-77
Figure 4-91: Type a Description of the Vibration Survey .................................................... 4-77
Figure 4-92: End of Survey display .................................................................................. 4-78
Figure 4-93: Deceleration data being collected ................................................................. 4-79
Figure 4-94: End of deceleration display .......................................................................... 4-79
Figure 4-95: Spectrum Display at idle .............................................................................. 4-80
Figure 4-96: Survey Spectrum at first speed ..................................................................... 4-80
Figure 4-97: Spectrum Descriptive Comment Entry ........................................................... 4-81
Figure 4-98: Data Table reading ...................................................................................... 4-81
Figure 4-99: Balance Process Flowchart ........................................................................... 4-84
Figure 4-100: High N1 Content Means a Good Balancing Candidate .................................... 4-86
Figure 4-101: Low N1 Content Means a Poor Balancing Candidate...................................... 4-87
Figure 4-102: Type of Balance Data Parameter Selection ................................................... 4-88
Figure 4-103: PBS-4100+ Top Level Function Display ........................................................ 4-89
Figure 4-104: PBS-4100+ Balance Wizard Opening Display ................................................ 4-89
Figure 4-105: Engine Identification Warning Message ....................................................... 4-90
Figure 4-106: New Trial Weight Introduction Screen ......................................................... 4-91
Figure 4-107: Balancing Wizard New Trial Weight Balance Display ..................................... 4-94
Figure 4-108: Select Survey File to be used for Baseline Data ............................................ 4-95
Figure 4-109: PBS Monitoring Display .............................................................................. 4-96
Figure 4-110: Tabular Format Monitor Screen ................................................................... 4-97
Figure 4-111: Updating the Speed Table .......................................................................... 4-98
Figure 4-112: Survey Data with Speed Points Extracted ..................................................... 4-99
Figure 4-113: Review Data Display ................................................................................ 4-100
Figure 4-114: Delete Speed Warning Message ................................................................ 4-100
Figure 4-115: Completion of all Baseline Speed Points ..................................................... 4-101
Figure 4-116: End of Baseline Data Acquisition Advisory Message .................................... 4-102
Figure 4-117: The Baseline Run is Complete Advisory ..................................................... 4-102
Figure 4-118: Trial Weight Installation Table .................................................................. 4-103
Figure 4-119: Install/Remove Selection .......................................................................... 4-104
Figure 4-120: Selection of Trial Weight Size ................................................................... 4-105
Figure 4-121: Trial Weight Hole Number Entry ............................................................... 4-105
Figure 4-122: Multiple Trial Weights Listed ..................................................................... 4-106
Figure 4-123: Show Graph Display ................................................................................. 4-106
Figure 4-124: Incorrect Hole Number Warning ............................................................... 4-107
Figure 4-125: Entering a Trial Weight Magnitude ............................................................ 4-107
Figure 4-126: Select Survey File .................................................................................... 4-108
Figure 4-127: Survey File Already Used Warning ............................................................. 4-108
Figure 4-128: Enter Trial Weight Survey Description ....................................................... 4-109
Figure 4-129: Return to Balance .................................................................................... 4-109
Figure 4-130: Select Trial Weight Survey File .................................................................. 4-110
Figure 4-131: Acquire Trial Weight Vibration Data Screen ................................................ 4-111
Figure 4-132: Extracted Speed Points from Survey File .................................................... 4-112
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Figure 4-133: Review Trial Weight Data Display .............................................................. 4-113
Figure 4-134: Trial Weight Removal Display ................................................................... 4-114
Figure 4-135: Second Plane Trial Weight Installation Table .............................................. 4-115
Figure 4-136: End of Trial Weight Process Display .......................................................... 4-116
Figure 4-137: Existing Weight Entry Table ...................................................................... 4-117
Figure 4-138: Balance Weights to Install Display ............................................................. 4-119
Figure 4-139: Two Plane Balance Weight Installation Display ........................................... 4-120
Figure 4-140: Weight Distribution with Caution and Warning Messages ............................ 4-120
Figure 4-141: Weight Distribution Warning Message Examples ......................................... 4-121
Figure 4-142: Weight Installation Table Display .............................................................. 4-122
Figure 4-143: Select Vibration Survey for Check Run ....................................................... 4-124
Figure 4-144: Give Survey File a Descriptive Name ......................................................... 4-124
Figure 4-145: Acquire Check Run Data ........................................................................... 4-125
Figure 4-146: Select the Check Run Vibration Survey ...................................................... 4-125
Figure 4-147: Vibration Monitor for Check Balance Run Display ........................................ 4-126
Figure 4-148: Review Balance Data Display .................................................................... 4-127
Figure 4-149: End of Balancing Advisory Message ........................................................... 4-127
Figure 4-150: Balance Summary Display ........................................................................ 4-128
Figure 4-151: IC File Creation Advisory Message ............................................................. 4-129
Figure 4-152: IC File Select Advisory Message ................................................................ 4-129
Figure 4-153: Balance Complete Display ........................................................................ 4-130
Figure 4-154: PBS-4100+ Balance Wizard Opening Display .............................................. 4-133
Figure 4-155: Balancing Wizard New Stored IC Balance Display ....................................... 4-135
Figure 4-156: Select IC Display ..................................................................................... 4-136
Figure 4-157: Select Vibration Survey File to use for Baseline .......................................... 4-137
Figure 4-158: PBS Monitoring Display ............................................................................ 4-138
Figure 4-159: Updating the Speed Table ........................................................................ 4-139
Figure 4-160: Review Extract Survey ............................................................................. 4-140
Figure 4-161: Review Data Display ................................................................................ 4-141
Figure 4-162: Delete Speed Warning Message ................................................................ 4-141
Figure 4-163: Completion of all Baseline Speed Points ..................................................... 4-142
Figure 4-164: End of Baseline Advisory Message ............................................................. 4-142
Figure 4-165: End of Baseline Phase Advisory ................................................................. 4-143
Figure 4-166: Request for Existing Weights .................................................................... 4-143
Figure 4-167: Balance Weight Distribution Display .......................................................... 4-144
Figure 4-168: Weight Installation Table Display .............................................................. 4-145
Figure 4-169: Select Vibration Survey for Check Run ....................................................... 4-147
Figure 4-170: Give Survey File a Descriptive Name ......................................................... 4-147
Figure 4-171: Select Vibration Survey File for Check Run ................................................. 4-148
Figure 4-172: Vibration Monitor for Check Balance Run Display ........................................ 4-149
Figure 4-173: Speed Point Extraction from Survey File for Balance Check Run ................... 4-150
Figure 4-174: Review Balance Data Display .................................................................... 4-151
Figure 4-175: End of Balancing Advisory Message ........................................................... 4-152
Figure 4-176: Balance Summary Display ........................................................................ 4-153
Figure 4-177: IC Storage Options .................................................................................. 4-154
Figure 4-178: Balance Complete Display ........................................................................ 4-154
Figure 4-179: Balance Tab Details ................................................................................. 4-155
Figure 4-180: Display to Store Influence Coefficients....................................................... 4-156
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Figure 4-181: New IC Set Naming Window ..................................................................... 4-156
Figure 4-182: Updating ICs Option ................................................................................ 4-157
Figure 4-183: ICs Selection Display ................................................................................ 4-157
Figure 4-184: Multiple ICs Selection Display ................................................................... 4-158
Figure 4-185: Do ICs Exist Display ................................................................................. 4-159
Figure 4-186: How Many IC Averages Display ................................................................. 4-159
Figure 4-187: Average Influence Coefficients Value Display ............................................. 4-159
Figure 4-188: Predicted Vibration Graphs ....................................................................... 4-160
Figure 4-189: Individual Speed Weight Solutions ............................................................ 4-161
Figure 4-190: Individual Influence Coefficients ............................................................... 4-162
Figure 4-191: Selecting Another Solution ....................................................................... 4-163
Figure 4-192: Recalculated Balancing Solution ................................................................ 4-164
Figure 4-193: Recalculation Weighting Table .................................................................. 4-165
Figure 4-194: Recalculation for FAN Sensor Only ............................................................ 4-166
Figure 4-195: Recalculation for Only One Speed ............................................................. 4-166
Figure 4-196: Recalculation for FAN Sensor Bias ............................................................. 4-167
Figure 4-197: Data Accept screen .................................................................................. 4-168
Figure 4-198: Spool To Balance ..................................................................................... 4-169
Figure 4-199: N2/N3 Balancing Option ........................................................................... 4-170
Figure 4-200: Create a Copy of the Engine Parameters.................................................... 4-170
Figure 4-201: Configure Alternate Tach .......................................................................... 4-171
Figure 4-202: Configure Balance Parameters .................................................................. 4-172
Figure 4-203: Configure Balance Plane Parameters ......................................................... 4-172
Figure 4-204: Configure Weight Class Parameters ........................................................... 4-173
Figure 4-205: Configure Unavailable Holes ..................................................................... 4-173
Figure 4-206: Configure Weighting Factors ..................................................................... 4-174
Figure 4-207: Retrieved Data Display ............................................................................. 4-175
Figure 4-208: Retrieved Vibration Spectrum File ............................................................. 4-177
Figure 4-209: Deleting Stored Data Are-You-Sure Display ................................................ 4-178
Figure 4-210: Balance Plot File ...................................................................................... 4-179
Figure 4-211: Two Channel Vibration Spectrum File Display ............................................. 4-180
Figure 4-212: Typical Vibration Survey File Display ......................................................... 4-181
Figure 4-213: Typical Balance Summary Display ............................................................. 4-182
Figure 4-214: Typical Waveform File Display .................................................................. 4-182
Figure 4-215: Typical Waterfall File Display .................................................................... 4-183
Figure 4-216: Typical VLF File Display ............................................................................ 4-184
Figure 4-217: Vibration Log File Display with Zoom ......................................................... 4-185
Figure 4-218: Defining a ZOOM region ........................................................................... 4-186
Figure 4-219: View of data after ZOOM .......................................................................... 4-186
Figure 4-220: Selecting Limit to View ............................................................................. 4-187
Figure 4-221: Broadband Limit ...................................................................................... 4-187
Figure 4-222: View of Broadband data with speed dependent limit line ............................. 4-188
Figure 4-223: N1 fixed limit line .................................................................................... 4-188
Figure 4-224: File Copy Direction Dialog Display ............................................................. 4-189
Figure 4-225: Copy Files Into PBS System ...................................................................... 4-189
Figure 4-226: Copy Data Files Source Selection .............................................................. 4-190
Figure 4-227: Browsing for the Data Source ................................................................... 4-190
Figure 4-228: Data files Selected for Copying ................................................................. 4-191
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Figure 4-229: Selecting Destination Engine Type for Copying ........................................... 4-192
Figure 4-230: Copy Files from the PBS System ............................................................... 4-192
Figure 4-231: Selecting the Source Engine Type ............................................................. 4-193
Figure 4-232: Selecting Source Engine Type for Copying ................................................. 4-193
Figure 4-233: Data files Selected for Copying ................................................................. 4-194
Figure 4-234: Selecting the Copying Destination ............................................................. 4-194
Figure 4-235: Destination Specified for File Copying ........................................................ 4-195
Figure 4-236: File Duplication Error Message .................................................................. 4-196
Figure 4-237: Non Existent File Error Message ................................................................ 4-196
Figure 4-238: Top Level Functions Display ..................................................................... 4-198
Figure 4-239: Engine Parameters Display ....................................................................... 4-198
Figure 4-240: Confirming Selected Engine Type .............................................................. 4-199
Figure 4-241: Displaying the Engine Parameter Report .................................................... 4-200
Figure 4-242: Speeds Category ..................................................................................... 4-201
Figure 4-243: Selecting a Speed Averages Factor ............................................................ 4-203
Figure 4-244: Selecting a Speed Display Smoothing Factor .............................................. 4-203
Figure 4-245: Data Smoothing Control on user interface .................................................. 4-204
Figure 4-246: Data Smoothing Control on Parameter Page .............................................. 4-204
Figure 4-247: Selecting a Filter Frequency ...................................................................... 4-207
Figure 4-248: Alternate Tachometer Tab ........................................................................ 4-209
Figure 4-249: Channels Parameter Database Contents .................................................... 4-211
Figure 4-250: Components Tab Details .......................................................................... 4-214
Figure 4-251: N1 Component Tab Details ....................................................................... 4-216
Figure 4-252: Auxiliary Component Tab Details ............................................................... 4-218
Figure 4-253: Auxiliary Components – Frequency Range setup......................................... 4-219
Figure 4-254: Auxiliary Components – Fixed Frequency Setup .......................................... 4-220
Figure 4-255: Auxiliary Components – Frequency Difference Setup................................... 4-221
Figure 4-256: DC Outputs Tab Overview ........................................................................ 4-222
Figure 4-257: Selecting a Measure Channel .................................................................... 4-223
Figure 4-258: Defining Several DC Output Channels ........................................................ 4-224
Figure 4-259: Measure Type selection ............................................................................ 4-225
Figure 4-260: Completed Measure Type Entry Example ................................................... 4-225
Figure 4-261: Completed DC Outputs Tab ...................................................................... 4-226
Figure 4-262: Spectrum Graph Tab contents .................................................................. 4-228
Figure 4-263: Survey Graphs Tab contents ..................................................................... 4-231
Figure 4-264: Survey Graphs Tab Example Engine Settings ............................................. 4-234
Figure 4-265: Vibration Monitor Display with Components Enabled ................................... 4-235
Figure 4-266: Data Sampling Tab contents ..................................................................... 4-236
Figure 4-267: Balance Tab contents ............................................................................... 4-240
Figure 4-268: Detailed Balancing Solution Example ......................................................... 4-242
Figure 4-269: Predicted Vibration .................................................................................. 4-243
Figure 4-270: Show IC Values ....................................................................................... 4-243
Figure 4-271: Transition Page Example .......................................................................... 4-244
Figure 4-272: Data Accept Screen Example .................................................................... 4-244
Figure 4-273: Allow IC Update Example ......................................................................... 4-245
Figure 4-274: Do Not Allow Multiple IC Set Example ....................................................... 4-246
Figure 4-275: Do Not Allow Rebalance Example .............................................................. 4-246
Figure 4-276: Must Use all Predefined Speeds Warning Example ...................................... 4-247
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Figure 4-277: Use Only Predefined Speeds Warning Example ........................................... 4-247
Figure 4-278: Typical Existing Weight Input Display ........................................................ 4-248
Figure 4-279: Option to Balance After First Trial Weight .................................................. 4-248
Figure 4-280: Balance Planes Tab .................................................................................. 4-249
Figure 4-281: Balancing Weight Definition ...................................................................... 4-252
Figure 4-282: Defining Unavailable Holes ....................................................................... 4-254
Figure 4-283: Weighting Factors Tab ............................................................................. 4-256
Figure 4-284: Defining Weighting Factors ....................................................................... 4-257
Figure 4-285: Limit Definition Tab ................................................................................. 4-258
Figure 4-286: Limit Defining Buttons .............................................................................. 4-259
Figure 4-287: Constant Limit Definition and Graphing ..................................................... 4-262
Figure 4-288: Selecting a Variable Limit ......................................................................... 4-263
Figure 4-289: Starting Variable Limit Definition ............................................................... 4-263
Figure 4-290: Completing Definition of Variable Limits ..................................................... 4-264
Figure 4-291: Displayed Variable Limits with Saved Data ................................................. 4-264
Figure 4-292: Calibration User Access Denied Message.................................................... 4-266
Figure 4-293: Calibration User Login .............................................................................. 4-266
Figure 4-294: System Test Selection Menu ..................................................................... 4-267
Figure 4-295: Hardware Check Results Display ............................................................... 4-268
Figure 4-296: Unsuccessful Hardware Test Display ......................................................... 4-268
Figure 4-297: Cable Check Dialog .................................................................................. 4-269
Figure 4-298: Signal Check Data Display ........................................................................ 4-270
Figure 4-299: Engine Type Selection .............................................................................. 4-271
Figure 4-300: Signal Check Display ................................................................................ 4-271
Figure 4-301: Calibration Factors Dialog ......................................................................... 4-272
Figure 4-302: Calibration Check Wizard Intro Screen ....................................................... 4-273
Figure 4-303: Calibration Check Wizard Instructions ........................................................ 4-274
Figure 4-304: Calibration Check Wizard 1510A Communications Connection ...................... 4-274
Figure 4-305: Calibration Check Wizard 1510A Signal Connection ..................................... 4-275
Figure 4-306: Calibration Check Wizard Data Display....................................................... 4-275
Figure 4-307: Calibration Check Wizard Results Display ................................................... 4-276
Figure 4-308: Calibration Check Wizard Complete Display ................................................ 4-277
Figure 4-309: User Calibration Wizard Intro Screen ......................................................... 4-278
Figure 4-310: User Calibration Wizard Instructions .......................................................... 4-279
Figure 4-311: User Calibration Wizard 1510A Communications Connection ........................ 4-279
Figure 4-312: User Calibration Wizard 1510A Signal Connection ....................................... 4-280
Figure 4-313: User Calibration Wizard Data Display ......................................................... 4-281
Figure 4-314: User Calibration Wizard Results Display ..................................................... 4-281
Figure 4-315: User Calibration Wizard Download Successful............................................. 4-282
Figure 4-316: User Calibration Wizard Complete ............................................................. 4-283
Figure 4-317: Login in as the Calibration User ................................................................ 4-284
Figure 4-318: PBS-4100+ Main Menu Display ................................................................. 4-285
Figure 4-319: PBS-4100+ System Test Utilities ............................................................... 4-285
Figure 4-320: PBS-4100+ Signal Check Display ............................................................... 4-286
Figure 4-321: PBS-4100+ Signal Check Display ............................................................... 4-287
Figure 4-322: PBS-4100+ Signal Check Display ............................................................... 4-287
Figure 4-323: PBS-4100+ Signal Check Display ............................................................... 4-288
Figure 4-324: PBS-4100+ Signal Check Display ............................................................... 4-289
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Figure 4-325: PBS-4100+ Signal Check Display ............................................................... 4-290
Figure 4-326: PBS-4100+ Signal Check Display ............................................................... 4-290
Figure 4-327: PBS-4100+ Signal Check Display ............................................................... 4-291
Figure 4-328: PBS-4100+ 1.0 Volt Signal Check Display .................................................. 4-292
Figure 4-329: PBS-4100+ 2.0 Volt Signal Check Display .................................................. 4-293
Figure 4-330: PBS-4100+ 5.0 Volt P-P Signal Check Display............................................ 4-294
Figure 4-331: Exit Confirmation Display ......................................................................... 4-295
Figure 4-332: Selecting Practice Mode ........................................................................... 4-296
Figure 4-333: Practice Mode PBS-4100+ Top Level Functions Display ............................... 4-297
Figure 4-334: Practice Mode Drop-Down Engine Type Menu ............................................ 4-298
Figure 4-335: Practice Mode Drop-Down ID Menu ........................................................... 4-299
Figure 4-336: Choose Practice Engine and ID display ...................................................... 4-299
Figure 4-337: Practice Mode Vibration Monitor Display .................................................... 4-300
Figure 4-338: Practice Mode Vibration Monitor Screen Features ....................................... 4-301
Figure 4-339: Increased Practice Mode Engine Speed ..................................................... 4-303
Figure 4-340: Fast Increase of Practice Mode Speed ....................................................... 4-303
Figure 4-341: Practice Mode – Return Engine to Idle Display ........................................... 4-304
Figure 4-342: Practice Mode Data Table Display ............................................................. 4-304
Figure 4-343: Practice Mode Waveform Display .............................................................. 4-305
Figure 4-344: Practice Mode Monitor Display .................................................................. 4-305
Figure 4-345: Practice Mode Vibe-Speed Display ............................................................. 4-306
Figure 4-346: Practice Mode Save Survey Dialog ............................................................. 4-306
Figure 4-347: Practice Mode Acceleration Run Stages...................................................... 4-307
Figure 4-348: Practice Mode Spectrum Display ............................................................... 4-308
Figure 4-349: Practice Mode Save Spectrum Display ....................................................... 4-308
Figure 4-350: Practice Mode Save Data Comment Window .............................................. 4-309
Figure 4-351: Practice Mode Decel Complete Display ...................................................... 4-309
Figure 4-352: Practice Mode Engine Stopped Display ...................................................... 4-310
Figure 4-353: Practice Mode Clearing the Decel Survey ................................................... 4-310
Figure 4-354: Beginning Waterfall Display ...................................................................... 4-311
Figure 4-355: Waterfall Display near Full Speed .............................................................. 4-311
Figure 4-356: Saving Waterfall Dialog ............................................................................ 4-312
Figure 4-357: Practice Mode Start of Trial Weight Balance .............................................. 4-313
Figure 4-358: Practice Mode Entering Balance Job Description ......................................... 4-314
Figure 4-359: Practice Mode Acquired Baseline Speed at Idle Speed ................................. 4-314
Figure 4-360: Practice Mode Acquire Baseline Data Display at First Speed ......................... 4-315
Figure 4-361: Practice Mode First Baseline Speed Point Acquired...................................... 4-315
Figure 4-362: Practice Mode Final Baseline Speed Point Acquired ..................................... 4-316
Figure 4-363: Practice Mode Review of Acquired Baseline Data ........................................ 4-317
Figure 4-364: Practice Mode Shutdown Engine Reminder ................................................ 4-317
Figure 4-365: Practice Mode End of the Baseline Data Acquisition Mode ........................... 4-318
Figure 4-366: Practice Mode – Trial Weight Entry Table Display ....................................... 4-318
Figure 4-367: Practice Mode Entering of Trial Weight Data ............................................. 4-319
Figure 4-368: Practice Mode Start Taking Trial Weight Data ............................................. 4-320
Figure 4-369: Practice Mode Completion of Trial Weight Data Collection ........................... 4-320
Figure 4-370: Practice Mode Review Trial Weight Data .................................................... 4-321
Figure 4-371: Practice Mode Return Engine to Baseline Display ........................................ 4-322
Figure 4-372: Practice Mode Trial Weight Process Completion Display .............................. 4-322
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Figure 4-373: Practice Mode Existing Weight Entry Table ................................................. 4-323
Figure 4-374: Practice Mode Balancing Solution Display ................................................... 4-323
Figure 4-375: Practice Mode Balancing Weight Confirmation Display ................................. 4-324
Figure 4-376: Practice Mode Acquire Check Data Display ................................................. 4-324
Figure 4-377: Practice Mode Review Acquired Balancing Data Display............................... 4-325
Figure 4-378: Practice Mode Review Balancing Results Display......................................... 4-326
Figure 4-379: Practice Mode Influence Coefficients Storage Display .................................. 4-326
Figure 4-380: Practice Mode Saving the New IC set ........................................................ 4-327
Figure 4-381: Practice Mode Completion of Balancing Display .......................................... 4-327
Figure 4-382: PBS-4100+ Start-up Screen ...................................................................... 4-330
Figure 4-383: Top Level Function Screen ....................................................................... 4-331
Figure 4-384: PBS System Manager Functions ................................................................ 4-331
Figure 4-385: Customer Information Display .................................................................. 4-333
Figure 4-386: System Configuration Display ................................................................... 4-333
Figure 4-387: Engine Information Display ...................................................................... 4-334
Figure 4-388: Users Information Display ........................................................................ 4-334
Figure 4-389: Select Maintain Users ............................................................................... 4-335
Figure 4-390: Maintain Users Display ............................................................................. 4-336
Figure 4-391: Entering a New User ................................................................................ 4-336
Figure 4-392: Entering a New User – Final Step .............................................................. 4-337
Figure 4-393: Toggling Remote Access .......................................................................... 4-338
Figure 4-394: Upgrading DAU Confirmation Message ...................................................... 4-340
Figure 4-395: Upgrading DAU In progress Display .......................................................... 4-340
Figure 4-396: DAU Restarting Display ............................................................................ 4-340
Figure 4-397: Search results ......................................................................................... 4-341
Figure 4-398: About PBS Display ................................................................................... 4-341
Figure 4-399: Initial File Comparison Display .................................................................. 4-342
Figure 4-400: File comparison results display .................................................................. 4-342
Figure 4-401: Open Device Manager .............................................................................. 4-344
Figure 4-402: Expand Ports (COM & LPT) ....................................................................... 4-345
Figure 4-403: Open System Configuration ...................................................................... 4-345
Figure 4-404: Edit 1510A COM Port Assignment.............................................................. 4-346
Figure 4-405: Setup Program Starting Display ................................................................ 4-347
Figure 4-406: Software Loading Status Display ............................................................... 4-348
Figure 4-407: Software License Agreement Display ......................................................... 4-348
Figure 4-408: Software Ready to Install Display .............................................................. 4-349
Figure 4-409: Software Loading Progress ....................................................................... 4-349
Figure 4-410: Loading Process Completion Display .......................................................... 4-350
Figure 5-1: PBS-4100+ DAU Touch-Panel Display .............................................................. 5-1
Figure 5-2: DAU About Display ......................................................................................... 5-2
Figure 5-3: PBS-4100+ DAU Engine Speed Display ............................................................ 5-4
Figure 5-4: PBS-4100+ DAU SPEED display ....................................................................... 5-5
Figure 5-5: PBS-4100+ DAU SPEED CPM Option display ..................................................... 5-6
Figure 5-6: PBS-4100+ DAU SPEED HERTZ Option display.................................................. 5-6
Figure 5-7: PBS-4100+ DAU SPEED PERCENT Option display .............................................. 5-7
Figure 5-8: PBS-4100+ DAU Speed Display Settings ........................................................... 5-7
Figure 5-9: PBS-4100+ Speed Display Units Selector .......................................................... 5-8
Figure 5-10: PBS-4100+ Speed Smoothing Selector ........................................................... 5-8
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Figure 5-11: PBS-4100+ DAU VIBRATION MONITOR display .............................................. 5-9
Figure 5-12: PBS-4100+ DAU Monitor Display .................................................................. 5-10
Figure 5-13: PBS-4100+ DAU Vibration Monitor Display Settings ........................................ 5-11
Figure 5-14: PBS-4100+ Maximum Vibration Edit Keypad .................................................. 5-11
Figure 5-15: PBS-4100+ Speed Display Units Selector ....................................................... 5-12
Figure 5-16: PBS-4100+ Broadband Smoothing Selector ................................................... 5-12
Figure 5-17: PBS-4100+ Sensor Set Control Button ........................................................... 5-13
Figure 5-18: PBS-4100+ DAU VIBRATION DATA TABLE display .......................................... 5-14
Figure 5-19: PBS-4100+ DAU Vibration Data Table Display Settings ................................... 5-15
Figure 5-20: PBS-4100+ Number of Decimal Digits Selector ............................................... 5-15
Figure 5-21: PBS-4100+ Speed Display Units Selector ....................................................... 5-16
Figure 5-22: PBS-4100+ Broadband Smoothing Selector ................................................... 5-16
Figure 5-23: PBS-4100+ Sensor Set Control Button ........................................................... 5-17
Figure 5-24: PBS-4100+ DAU VIBRATION WAVEFORM display ........................................... 5-18
Figure 5-25: PBS-4100+ DAU VIBRATION WAVEFORM ZOOM Step 1 ................................. 5-19
Figure 5-26: PBS-4100+ DAU VIBRATION WAVEFORM ZOOM Step 2 ................................. 5-19
Figure 5-27: PBS-4100+ DAU VIBRATION WAVEFORM ZOOM Results ................................ 5-20
Figure 5-28: PBS-4100+ Waveform Display Options .......................................................... 5-22
Figure 5-29: PBS-4100+ Number of Decimal Digits Selection Keypad .................................. 5-22
Figure 5-30: PBS-4100+ Speed Display Units Selector ....................................................... 5-23
Figure 5-31: PBS-4100+ Speed Smoothing Selector .......................................................... 5-23
Figure 5-32: PBS-4100+ Sensor Set Control Button ........................................................... 5-24
Figure 5-33: PBS-4100+ DAU Vibration Spectrum display .................................................. 5-25
Figure 5-34: PBS-4100+ N1 Order Tracking Spectrum display ............................................ 5-26
Figure 5-35: PBS-4100+ N2 Order Tracking Spectrum display ............................................ 5-26
Figure 5-36: PBS-4100+ Vibration Spectrum Display Options ............................................. 5-27
Figure 5-37: PBS-4100+ Number of Decimal Digits Keypad ................................................ 5-28
Figure 5-38: PBS-4100+ Speed Display Units Selector ....................................................... 5-28
Figure 5-39: PBS-4100+ Spectrum Marker Enabling Keypad .............................................. 5-29
Figure 5-40: PBS-4100+ Spectrum Markers Enabled ......................................................... 5-29
Figure 5-41: PBS-4100+ Spectrum Order Tracking Selector ............................................... 5-30
Figure 5-42: PBS-4100+ Broadband Smoothing Selector ................................................... 5-31
Figure 5-43: PBS-4100+ Survey Function Display .............................................................. 5-32
Figure 5-44: PBS-4100+ Survey Function Vibration vs Time Display ................................... 5-33
Figure 5-45: PBS-4100+ Survey Function Speed vs Time Display ....................................... 5-33
Figure 5-46: PBS-4100+ Survey Clear Function ................................................................. 5-34
Figure 5-47: PBS-4100+ Survey Clear Confirmation Message ............................................. 5-34
Figure 5-48: PBS-4100+ Vibration Survey display options .................................................. 5-35
Figure 5-49: PBS-4100+ Minimum and Maximum Value Entry Keypad ................................ 5-36
Figure 5-50: PBS-4100+ Speed Display Units Selector ....................................................... 5-36
Figure 5-51: PBS-4100+ Survey Trace Selector ................................................................. 5-37
Figure 5-52: PBS-4100+ Broadband Smoothing Selector ................................................... 5-37
Figure 5-53: PBS-4100+ DAU Speed Smoothing Selector ................................................... 5-38
Figure 5-54: PBS-4100+ DAU Vibration Monitor Display ..................................................... 5-39
Figure 5-55: PBS-4100+ DAU Data Storage Dialog Display ................................................ 5-39
Figure 5-56: PBS-4100+ DAU Data Storage Running Display.............................................. 5-40
Figure 5-57: PBS-4100+ DAU Data Storage Ending Display ................................................ 5-41
Figure 5-58: PBS-4100+ DAU Image Storage Complete Display ......................................... 5-42
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Figure 5-59: PBS-4100+ DAU Selecting an Engine Type .................................................... 5-43
Figure 5-60: PBS-4100+ DAU Display of Additional Engine Types ....................................... 5-44
Figure 5-61: PBS-4100+ DAU Display of New Engine Type ................................................ 5-44
Figure 5-62: PBS-4100+ DAU Display of Additional Engine Types ....................................... 5-45
Figure 5-63: PBS-4100+ DAU Display of Engine Library ..................................................... 5-45
Figure 5-64: PBS-4100+ DAU Display of Engine Library ..................................................... 5-46
Figure 5-65: PBS-4100+ DAU Display Confirming addition of Engine Type .......................... 5-46
Figure 5-66: PBS-4100+ DAU Directory of Engine Parameters ............................................ 5-47
Figure 5-67: PBS-4100+ DAU Engine Parameter file .......................................................... 5-47
Figure 5-68: Display of Additional Engine Types................................................................ 5-48
Figure 5-69: Display of Added Engine Type to list ............................................................. 5-48
Figure 5-70: Display of Delete Engine Confirmation ........................................................... 5-49
Figure 5-71: Engine ID Number Entry Keyboard ............................................................... 5-50
Figure 5-72: Entering an Engine ID number ..................................................................... 5-51
Figure 5-73: After Engine ID has been entered ................................................................. 5-51
Figure 5-74: Parameter Editor List of Engines Display ........................................................ 5-52
Figure 5-75: DAU Tachometer Parameters Display ............................................................ 5-53
Figure 5-76: Tachometer Symbol Entry Keyboard ............................................................. 5-54
Figure 5-77: Tachometer Type Selector ........................................................................... 5-54
Figure 5-78: Tachometer Ratio Keypad ............................................................................ 5-55
Figure 5-79: Tachometer Pulses Keypad .......................................................................... 5-55
Figure 5-80: Blanking Count Keypad ................................................................................ 5-56
Figure 5-81: Idle Speed Keypad ...................................................................................... 5-56
Figure 5-82: 100% Speed Keypad ................................................................................... 5-57
Figure 5-83: Tachometer Filter Selector ........................................................................... 5-57
Figure 5-84: Tachometer Threshold Selector .................................................................... 5-58
Figure 5-85: Speed Signal Input Configuration Selector ..................................................... 5-58
Figure 5-86: Speed Averages Selector .............................................................................. 5-59
Figure 5-87: Speed Smoothing Selector ........................................................................... 5-60
Figure 5-88: DAU Vibration Channel Parameters ............................................................... 5-61
Figure 5-89: Channel Symbol Editing Keyboard ................................................................. 5-62
Figure 5-90: Channel Sensitivity Editing Keypad ................................................................ 5-62
Figure 5-91: Phase Offset keypad .................................................................................... 5-63
Figure 5-92: Input Coupling Selector ............................................................................... 5-63
Figure 5-93: Full Scale Voltage Selector ........................................................................... 5-64
Figure 5-94: Full Scale Vibration keypad ........................................................................... 5-65
Figure 5-95: Input Units Selector ..................................................................................... 5-65
Figure 5-96: Readout Units Selector ................................................................................ 5-66
Figure 5-97: PBS-4100+Broadband Smoothing Selector .................................................... 5-66
Figure 5-98: PBS-4100+Tracked Vibration Smoothing Selector ........................................... 5-67
Figure 5-99: PBS-4100+ Broadband Component Parameters .............................................. 5-68
Figure 5-100: Broadband Component Symbol Keyboard .................................................... 5-69
Figure 5-101: Filter Type Selector .................................................................................... 5-69
Figure 5-102: Filter Low Frequency Keypad ...................................................................... 5-70
Figure 5-103: Filter High Frequency Editing Keypad .......................................................... 5-70
Figure 5-104: PBS-4100+ N1 Tracked Component Parameters ........................................... 5-71
Figure 5-105: Broadband Symbol Keyboard ...................................................................... 5-72
Figure 5-106: Bandwidth Selector .................................................................................... 5-73
PBS-4100+ MTI Instruments 7001-0017
xviii
Revision 6.0 – Feb 8, 2021
Figure 5-107: PBS-4100+ Component Parameters ............................................................ 5-74
Figure 5-108: C1 Component Symbol Editing Display ........................................................ 5-75
Figure 5-109: Component Type Selector .......................................................................... 5-75
Figure 5-110: Tachometer Number Selector ..................................................................... 5-76
Figure 5-111: Ratio Editing Keypad .................................................................................. 5-76
Figure 5-112: Bandwidth Selector .................................................................................... 5-77
Figure 5-113: Filter Type Selector .................................................................................... 5-77
Figure 5-114: Filter Low Frequency Keypad ...................................................................... 5-78
Figure 5-115: Filter High Frequency Keypad ..................................................................... 5-78
Figure 5-116: Fixed Frequency Keypad ............................................................................ 5-79
Figure 5-117: Bandwidth Selector .................................................................................... 5-79
Figure 5-118: PBS-4100+ Auxiliary Component Parameters ............................................... 5-80
Figure 5-119: FFT Maximum Frequency Keypad ................................................................ 5-80
Figure 5-120: FFT Lines Selector ..................................................................................... 5-81
Figure 5-121: Phase Convention Selector ......................................................................... 5-81
Figure 5-122: PBS-4100+ DAU System Settings Display .................................................... 5-82
Figure 5-123: DAU Name Editing Keyboard ...................................................................... 5-82
Figure 5-124: IP Address Keypad .................................................................................... 5-83
Figure 5-125: IP Address Mask Keypad ............................................................................ 5-83
Figure 5-126: Last Calibration Date Keypad ...................................................................... 5-84
Figure 5-127: Next Calibration Date Keypad ..................................................................... 5-84
Figure 5-128: DAU Date Keypad ...................................................................................... 5-85
Figure 5-129: DAU Time Keypad ..................................................................................... 5-85
Figure 5-130: Administrative Password Keyboard .............................................................. 5-86
Figure 5-131: Customer Information Settings ................................................................... 5-87
Figure 5-132: Customer Name Entry Keyboard ................................................................. 5-87
Figure 5-133: Customer Address Line Entry Keyboard ....................................................... 5-88
Figure 5-134: Touch-Screen Calibration Display ................................................................ 5-89
Figure 5-135: Touch-screen Calibration Display ................................................................ 5-90
Figure 5-136: Touch-screen Calibration Completion Display ............................................... 5-90
Figure 5-137: Touch-screen Missed Point Display .............................................................. 5-90
Figure 5-138: Password Entry Keyboard ........................................................................... 5-91
Figure 5-139: DAU System Status Display ........................................................................ 5-92
Figure 5-140: DAU Network Status Display ....................................................................... 5-94
Figure 5-141: DAU Sampler Status Display ....................................................................... 5-96
Figure 5-142: DAU Tools Display ..................................................................................... 5-98
Figure 5-143: Troubleshooting Utility Opening .................................................................. 5-99
Figure 5-144: Troubleshooting Not Allowed Warning Message ........................................... 5-99
Figure 5-145: Test Mode Function Main Display .............................................................. 5-103
Figure 5-146: Tachometer Test Initial Display ................................................................. 5-104
Figure 5-147: Long Tooth Tachometer Display ............................................................... 5-106
Figure 5-148: Tachometer Test Sampled Data Display ..................................................... 5-107
Figure 5-149: Tachometer Test ZOOM Display ................................................................ 5-107
Figure 5-150: Frequency Spectrum Display of Long tooth Tachometer Signal .................... 5-108
Figure 5-151: Tachometer Conditioner Control Display .................................................... 5-109
Figure 5-152: Odd Tooth Tachometer Signal .................................................................. 5-111
Figure 5-153: Pulses per Revolution Keypad ................................................................... 5-112
Figure 5-154: Blanking Count Keypad ............................................................................ 5-113
PBS-4100+ MTI Instruments 7001-0017
xix
Revision 6.0 – Feb 8, 2021
Figure 5-155: Peaks in a Tachometer Generator Signal ................................................... 5-114
Figure 5-156: Edges in a Tachometer Signal ................................................................... 5-114
Figure 5-157: ICP Power Control Display – All Off ........................................................... 5-115
Figure 5-158: ICP Power Control Display ........................................................................ 5-115
Figure 5-159: Input Coupling Control Display – All AC ..................................................... 5-116
Figure 5-160: Input Coupling Control Display – Two DC .................................................. 5-116
Figure 5-161: Data Sampler Control Panel ...................................................................... 5-117
Figure 5-162: Serial Port Test Control Panel ................................................................... 5-118
Figure 5-163: PBS-4100+ DAU Calibration Utility ............................................................ 5-119
Figure 5-164: PBS-4100+ DAU Calibration Factors Viewer ............................................... 5-125
Figure 5-165: PBS-4100+ DAU Calibration Factor Keypad ................................................ 5-125
Figure 5-166: PBS-4100+ DAU Calibration Reset Warning ............................................... 5-126
Figure 5-167: PBS-4100+ DAU Calibration Factor Reset Confirmation ............................... 5-126
Figure 5-168: Update Software Function Controls ........................................................... 5-127
Figure 5-169: Access Denied Message ........................................................................... 5-127
Figure 5-170: Control Software File Display .................................................................... 5-128
Figure 5-171: Successful Software Upgrade Message ...................................................... 5-128
Figure 5-172: Troubleshooting Software File Display ....................................................... 5-129
Figure 5-173: Successful Troubleshooting Software Upgrade Message .............................. 5-129
Figure 5-174: Engine Library File Display ........................................................................ 5-130
Figure 5-175: Successful Engine Library Upgrade Message .............................................. 5-130
Figure 5-176: DAU Software Version List ........................................................................ 5-131
Figure 5-177: DAU Data Viewer File List Display ............................................................. 5-132
Figure 5-178: DAU Data Viewer File List Display Updated ................................................ 5-132
Figure 5-179: File Sorting Method Selector ..................................................................... 5-133
Figure 5-180: Warning Message to Confirm File Deletion ................................................. 5-133
Figure 5-181: List of Saved Data on USB Memory Device................................................. 5-134
Figure 5-182: Saved Spectrum Data from USB Memory Device ........................................ 5-134
Figure 5-183: List of Saved Calibration Data ................................................................... 5-135
Figure 5-184: List of Saved Data on USB Memory Device................................................. 5-135
Figure 6-1: DAU Component Location Guide ...................................................................... 6-2
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