MTI Instruments PBS-4100R+ Operation and Maintenance Manual

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MTI Part Number 7001-0033B
Revision 2.3 – August 29, 2018
PBS-4100R+
Test Cell Vibration & Balancing System
Operation and Maintenance Manual
This document discloses subject matter in which MTI Instruments Inc. has proprietary rights and such subject matter shall not, without
written permission of MTI Instruments Inc. be either
(a) used, released, or disclosed in whole or in part
(b) used in whole or in part for manufacture.
This legend shall be marked on any reproduction hereof in whole or in part.
MTI Instruments, Inc.
325 Washington Avenue Extension, Albany, New York 12205 USA
Phone: (518) 218-2550 FAX: (518) 218-2506
MTI Part Number 7001-0033B
Revision 2.3 August 29, 2018
PBS 4100R+
Test Cell Vibration & Balancing System
Operation and
Maintenance Manual
325 Washington Avenue Extension, Albany, New York 12205 USA
Phone: (518) 218-2550 FAX: (518) 218-2506
NOTICES and STATEMENTS
FCC Notices
This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the manufacturer's instruction manual, may
cause interference with radio and television reception. This equipment has been
designed as a Class A digital device of the FCC rules. These limits are designed to
provide reasonable protection against harmful interference in a commercial
installation. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference, which can
be determined by turning the equipment off and on, you are encouraged to try to
correct the interference by one or more of the following measures:
Relocate the instrument with respect to the other device.
Plug the instrument into a different outlet so that the instrument and the
other device are on different branch circuits.
If necessary, consult a representative of MTI Instruments Inc. You may find the
following booklet helpful: FCC Interference Handbook, 1986, available from the U.S.
Government Printing Office, Washington, D.C. 20402, Stock No. 004-000-00450-7.
WEEE Statement
The WEEE directive is intended to prevent waste consisting of electrical and
electronic equipment from being introduced into the municipal/household waste
stream, and places the responsibility for disposal, and or recycling, of WEEE on its
producer. The WEEE directive also defines 10 product categories for differentiating
electrical and electronic equipment covered by it and the RoHS directive. MTI
Instruments (MTII) intends to comply with WEEE, and all our applicable products
will be labeled with the WEEE-approved recycle bins marking by the directive's
effective date of August 13, 2005.
The Label looks like this:
MTII will accept returns of MTII’s products labeled with the
recycle bin through our normal product return process.
Products purchased from an Authorized MTII Dealer should be
returned to that dealer. European Community Customers who
purchased directly from MTII should contact MTII’s Customer
Service Department at [email protected] for a Return Materials
Authorization (RMA) number and then send the product(s) to MTII for proper
disposal (MTII will not accept shipments without a valid RMA#).
Shipping costs are the responsibility of the customer. To save on shipping cost
customers may collect units over time and send them back in bulk or along with
working units that need service or repair, as long as they are separated and clearly
marked for disposal. For United States Customs purposes, discarded products
being returned for disposal have no value. Please consult your shipping carrier for
details regarding shipping any batteries that have been removed from MTII’s
products.
ATTENTION
PBS-4100R+ Customer Support, Application
Assistance & Training
TRAINING can be provided for PBS-4100R+
users at your facility
Contact MTI Instruments directly at:
Tel: 518-218-2550
800-342-2203 (within USA only)
Fax: 518-218-2506
MTI Instruments Inc.
325 Washington Avenue Extension
Albany, New York 12205 USA
MTI Instruments Inc. Albany, NY
Document Name: Warranty and EULA Policy
Issue Date 09-28-2018
Document Number: A0854
Revision 1.0
Page 1 of 2
WARRANTY
The Warranty and End User License Agreement below is subordinate to any Warranty or End User
License Agreement that appears in the Terms and Conditions of Sales document. Should any conflict
arise between this document (MTI Instruments Technical Manual) and the Terms and Conditions of Sales
document, the Terms and Conditions of Sales document shall prevail.
Limited Warranty & Disclaimer
Seller warrants that the equipment supplied to buyer conforms to seller’s specifications for such
equipment at the time of manufacture, unless other specifications have been agreed with buyer in writing.
This is buyer’s exclusive warranty. Seller disclaims all other warranties, express or implied, including but
not limited to any implied warranty of merchantability or fitness for a particular purpose. This warranty and
disclaimer apply regardless of whether the equipment is used singly or in combination with other products
or equipment or in any process. In the event of any breach of this warranty, seller will, at its option, either
replace or repair the defective equipment or refund an equitable portion of the purchase price paid for
such defective equipment. This is buyer’s exclusive remedy for non-conforming products, product defects
or otherwise. Buyer must provide written notice to seller of any claimed defect within one (1) year after
date of delivery.
End Users Licensing Agreement
This End-User License Agreement ("Agreement") is a legal agreement between you (either an individual
or a single entity known as "Customer" or Buyer” or “original Customer”) and Mechanical Technology,
Inc./ MTI Instruments Inc. ("MTI" or “Seller”), which owns proprietary computer software related to the
use and operation of equipment sold to Customer pursuant to Terms and Conditions of Sale to which this
Agreement applies (collectively known as "Software"). By installing, copying, or otherwise using the
Software or any Software Updates, Customer agrees to be bound by the terms of this Agreement. If
Customer does not agree to the terms of this Agreement, do not install, copy, or use the Software,
including all Software Updates that Customer received as part of the Software (each, an "Update"). By
installing, copying, or otherwise using an Update, Customer agrees to be bound by the additional license
terms that accompany such Update.
1. Intellectual Property Rights
All title and copyrights in and to the Software (including but not limited to any software
components, product documentation and associated media, sample files, extension files, tools
and utilities, miscellaneous technical information, collectively referred to herein as the
"Software"), and any copies of the Software, are owned by Seller .The Software is protected by
United States copyright laws and international treaty provisions and may contain Seller’s trade
secrets. Therefore, you must treat the Software like any other copyrighted or confidential material,
except that Customer may either (i) make one copy of the Software solely for backup or archival
purposes, provided Customer reproduces and includes MTI copyright and trademark notices
contained on the original media and/or labels on such backup copy, or (ii) transfer the Software to
a hard disk, provided Customer keeps the original solely for backup and archival purposes.
Customer may not copy the printed materials accompanying the Software. The Software is
licensed, not sold and title to the Software will be retained by Seller.
2. Grant of License
MTI grants the original Customer a non-exclusive, non-transferable, license to use the Software
for internal purposes only and limited to its use and operation in connection with use and
operation of the equipment sold to the original Customer by MTI to which the Software applies to
Customer by MTI.
3. Other Restrictions
a. The Software is the sole and exclusive property of MTI, including all applicable rights to
patents, copyrights, trademarks and trade secrets and is provided for the original Customer's sole
use for the purposes of this Agreement and will be held in confidence and safeguarded from
unauthorized disclosure or use.
MTI Instruments Inc. Albany, NY
Document Name: Warranty and EULA Policy
Issue Date 09-28-2018
Document Number: A0854
Revision 1.0
Page 2 of 2
b. Customer will not remove any designation mark from any supplied material that identifies such
material as belonging to or developed by MTI. Customer agrees not to disassemble, decompile,
reverse engineer or otherwise reduce the Software to perceptible form.
c. Customer may not rent, lease, sublicense or otherwise redistribute the Software.
d. The licensing term of the software effectively begins on the initial date of delivery to the original
Customer and terminates when the original Customer ends ownership of the software or the
equipment that the software operated with. This license is granted exclusively to the original
purchasing Customer and will become voided if or when the Software or the equipment the
Software originally operated with becomes sold, rented, leased, or otherwise redistributed.
e. The license can be transferred only by written authorization from MTI Instruments.
f. Customer may use or transfer the Updates to the Software only in conjunction with Customer's
then-existing Software. The Software and all Updates are licensed as a single product and the
Updates may not be separated from the Software for use at any time.
g. Customer may not repackage, reverse engineer, decompile or modify the Software.
4. Limited Warranty
Seller warrants that the software is free from any material defect which prevents the software
from being installed for use with the equipment for which it is intended to be used.
a. No other warranties. The warranty applicable to equipment sold pursuant to the terms and
conditions of sale to which this rider is attached shall not extend to the software. Once installed,
the software is provided "as is" without warranty of any kind. To the maximum extent permitted by
applicable law, MTI disclaims all warranties, expressed or implied, including, but not limited to,
implied warranties of merchantability and fitness for a particular purpose and any warranty
against infringement, with regard to the software.
Customer’s exclusive remedy for breach of the limited warranty shall be correction or
replacement of the software at MTI’s option.
b. No liability for damages. To the maximum extent permitted by applicable law, in no event shall
MTI be liable for any damages whatsoever (including, without limitation, damages for loss of
business profits, business interruption, loss of business information, or any other pecuniary loss)
arising out of the use or inability to use the software.
PBS-4100R+MTI Instruments 7001-0033B
i
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TABLE OF CONTENTS
Section Page
LIST OF TABLES ............................................................................ ix
LIST OF CHANGES........................................................................ xi
FOREWORD................................................................................. xiii
1 INTRODUCTION AND GENERAL INFORMATION.................1-1
1-1 Equipment Description........................................................ 1-1
1-1.1 Purpose..............................................................................................1-1
1-1.2 Basic Functional Description.................................................................1-2
1-1.3 Hardware Description..........................................................................1-3
1-1.3.1 Rack Mount PBS-4100R+Unit ..............................................................1-4
1-1.3.2 Power Requirements...........................................................................1-4
1-1.3.3 Input Data Signals...............................................................................1-4
1-1.4 Data Acquisition Accessories................................................................1-5
1-1.4.1 Charge Amplifier .................................................................................1-5
1-1.4.2 Individual Charge Amplifiers ................................................................1-5
1-1.4.3 Interface Cables..................................................................................1-6
1-1.5 Calibration Accessories ........................................................................1-7
1-1.6 Shipping Cases....................................................................................1-8
1-2 Applications.......................................................................... 1-9
1-3 Capabilities And Limitations.............................................. 1-11
1-4 Specifications..................................................................... 1-12
2 SPECIAL TOOLS AND TEST EQUIPMENT .............................2-1
2-1 General................................................................................. 2-1
2-2 Special Tools ........................................................................ 2-1
2-3 Test Equipment.................................................................... 2-1
2-4 Other Items.......................................................................... 2-1
MTI Instruments 7001-0033B PBS-4100R+
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TABLE OF CONTENTS – (Continued)
Section Page
3 PREPARATION FOR USE AND SHIPMENT ...........................3-1
3-1 Unpacking And Inspection.................................................. 3-1
3-1.1 Unpacking............................................................................................3-1
3-1.2 Initial Inspection ..................................................................................3-2
3-2 Setting Up The System........................................................ 3-2
3-2.1 Installation of the PBS-4100R+............................................................3-10
3-2.1.1 Mechanical Installation of the PBS-4100R+...........................................3-10
3-2.1.2 Input Power Connection.....................................................................3-11
3-2.1.3 Component Signal Connections...........................................................3-12
3-2.1.4 Communications Loop Connections.....................................................3-13
3-2.2 Vibration Signal Connections...............................................................3-14
3-2.3 Speed Signal Connections...................................................................3-17
3-2.4 Analog Output Signal Connections.......................................................3-21
3-2.5 System Connections...........................................................................3-22
3-2.6 Digital Communications Connectors.....................................................3-23
3-2.7 Digital Video Connectors.....................................................................3-23
3-3 Preparation For Storage And Shipment............................ 3-24
3-3.1 Storage..............................................................................................3-24
3-3.2 Preparation for Shipment....................................................................3-24
4 OPERATION INSTRUCTIONS .............................................4-1
4-1 Theory of Operation and Functional Overview................... 4-1
4-1.1 System Hardware Overview..................................................................4-2
4-1.2 Overview of Major Functions.................................................................4-3
4-1.3 Intended Operation..............................................................................4-6
4-1.4 Enhanced Security Edition.....................................................................4-8
4-2 Starting The System.................................................................4-9
4-2.1 Step 1 – Start the System.....................................................................4-9
4-2.2 Step 2 – Logon to the System.............................................................4-11
4-2.3 Step 3 – Select and Identify the Engine to be Tested...........................4-12
4-2.4 Step 4 – Start Taking Data or Balancing ..............................................4-15
4-3 Identify Engine Function.......................................................4-17
4-3.1 Overview...........................................................................................4-17
4-3.2 Starting the Identify Engine Function ..................................................4-17
4-3.3 Selecting an Engine Type....................................................................4-18
4-3.4 Selecting a New Engine Type..............................................................4-19
4-3.5 Selecting a Previously Tested Engine...................................................4-19
4-3.6 Creating a New Engine Identification Number......................................4-20
4-3.7 Modifying an Engine ID Number .........................................................4-21
4-3.8 Deleting an Engine ID Number............................................................4-22
4-3.9 Exiting the Choose Engine Type and ID Functions................................4-23
4-3.10 Choosing the Engine Type and ID from the Main Menu........................4-23
4-3.11 Entering a New Engine ID from the Main PBS-4100R+Menu.................4-24
4-3.12 Adding an Engine...............................................................................4-25
PBS-4100R+MTI Instruments 7001-0033B
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TABLE OF CONTENTS – (Continued)
Section Page
4-4 Acquire Data Function............................................................4-29
4-4.1 Introduction.......................................................................................4-29
4-4.2 Acquire Data Display Overview............................................................4-31
4-4.3 Starting the Acquire Data Function......................................................4-33
4-4.4 Engine Speed Display Area .................................................................4-34
4-4.5 Vibration Data Graph Area..................................................................4-35
4-4.6 Single Point Selection Area..................................................................4-39
4-4.6.1 Monitor.........................................................................................4-39
4-4.6.2 Vibration Data Table......................................................................4-41
4-4.6.3 Spectrum......................................................................................4-42
4-4.6.4 Waveform.....................................................................................4-44
4-4.7 Data Sweep Selection Area.................................................................4-45
4-4.7.1 Vibe-Speed...................................................................................4-45
4-4.7.2 Vibe-Time.....................................................................................4-47
4-4.7.3 Speed-Time..................................................................................4-48
4-4.7.4 Waterfall.......................................................................................4-48
4-4.8 Function Button Area..........................................................................4-50
4-4.9 Hidden Functions ...............................................................................4-52
4-4.10 Example Engine Testing .....................................................................4-58
4-4.11 Vibration Data Logging.......................................................................4-66
4-5 Balancing Function .................................................................4-70
4-5.1 Introduction.......................................................................................4-70
4-5.2 Identifying Balancing Candidates.........................................................4-75
4-5.3 Start the Balancing function................................................................4-77
4-5.4 Trial Weight balancing Example ..........................................................4-80
4-5.4.1 Step 1 Enter the Job Description.................................................4-81
4-5.4.2 Step 2 Acquire Baseline Vibration Data........................................4-82
4-5.4.3 Step 3 Take Baseline Data..........................................................4-84
4-5.4.4 Step 4 Review Acquired Data......................................................4-86
4-5.4.5 Step 5 Exit the Baseline Data Phase............................................4-87
4-5.4.6 Step 6 Begin Trial Weight Phase .................................................4-88
4-5.4.7 Step 7 Acquire Trial Weight Data ................................................4-92
4-5.4.8 Step 8 Review Trail Weight Data.................................................4-93
4-5.4.9 Step 9 Remove Trial Weights......................................................4-94
4-5.4.10 Step 10 – Begin Balancing Phase...................................................4-96
4-5.4.11 Step 11 – Compute and Install the Correction Weights....................4-98
4-5.4.12 Step 12 – Installing the Balancing Weights...................................4-101
4-5.4.13 Step 13 – Perform a Check Balance Run.......................................4-103
4-5.4.14 Step 14 – Completing the Trial Weight Procedure.........................4-106
4-5.5 Influence Coefficient Balancing Example............................................4-108
4-5.5.1 Step 1 Select the IC Balancing Option .......................................4-109
4-5.5.2 Step 2 Select IC Mode..............................................................4-110
4-5.5.3 Step 3 Enter Job Description.....................................................4-110
4-5.5.4 Step 4 IC Selection...................................................................4-112
4-5.5.5 Step 5 Prepare to Acquire Baseline Vibration Data......................4-112
4-5.5.6 Step 6 Take Baseline Data........................................................4-114
4-5.5.7 Step 7 Review Acquired Data....................................................4-115
4-5.5.8 Step 8 Begin Balancing Phase...................................................4-118
4-5.5.9 Step 9 Install the Balancing Weights .........................................4-119
4-5.5.10 Step 10 – Confirm the Installed Weights.......................................4-120
MTI Instruments 7001-0033B PBS-4100R+
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TABLE OF CONTENTS – (Continued)
Section Page
4-5.5.11 Step 11 – Start the Balancing Check Run......................................4-122
4-5.5.12 Step 12 – Collect Check Run Data................................................4-122
4-5.5.13 Step 13 – Review Check Data......................................................4-123
4-5.5.14 Step 14 – Review Comparison Data .............................................4-124
4-5.5.15 Step 15 – Exiting the Balancing Process .......................................4-124
4-5.6 Balancing Using Vibration Surveys.....................................................4-126
4-5.6.1 Trial Weight Balancing Example...................................................4-126
4-5.6.2 Stored IC Method Example..........................................................4-148
4-5.7 Advanced Balancing Features............................................................4-166
4-5.7.1 Saving Influence Coefficients ............................................................4-166
4-5.7.2 Updating Existing ICs .......................................................................4-168
4-5.7.3 Selection Between Different ICs........................................................4-169
4-5.7.4 Details of Balancing Solutions ...........................................................4-171
4-5.7.5 Calculating Another Balancing Solution..............................................4-174
4-5.7.6 Recalculation Solutions Using Weighting Functions.............................4-176
4-5.7.7 Balancing Data Acquisition Options....................................................4-179
4-5.7.8 Spool to Balance ..............................................................................4-179
4-6 Retrieving Stored Data Function........................................4-180
4-6.1 Stored Data Display Screen Functions ...............................................4-180
4-6.2 Retrieving Stored Data .....................................................................4-182
4-6.3 Data Viewing Functions ....................................................................4-182
4-6.4 Deleting Stored Data........................................................................4-183
4-6.5 Printing the List of Files ....................................................................4-183
4-6.6 Editing Comments............................................................................4-183
4-6.7 Exporting Data Files .........................................................................4-183
4-6.8 Examples of Retrieved Files ..............................................................4-184
4-7 Modify Parameters Function...............................................4-192
4-7.1 Engine Type Tab..............................................................................4-194
4-7.1.1 To select and Existing Engine Type ...................................................4-194
4-7.1.2 To Delete an Existing Engine Type....................................................4-194
4-7.1.3 To Modify the Name of an Existing Engine Type ................................4-194
4-7.1.4 To Create a New Engine Type...........................................................4-195
4-7.1.5 To Create a Report...........................................................................4-197
4-7.2 Speeds Tab......................................................................................4-198
4-7.3 Channels Tab...................................................................................4-208
4-7.4 Components Tab..............................................................................4-211
4-7.4.1 Broadband Tab ................................................................................4-211
4-7.4.2 N1 Component Tab..........................................................................4-214
4-7.4.3 N2 Component Tab..........................................................................4-216
4-7.4.4 N3 Component Tab..........................................................................4-216
4-7.4.5 Auxiliary Component Tab..................................................................4-217
4-7.5 DC Outputs Tab...............................................................................4-222
4-7.6 Spectrum Graphs Tab.......................................................................4-228
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TABLE OF CONTENTS – (Continued)
Section Page
4-7.7 Survey Graphs Tab...........................................................................4-231
4-7.8 Data Sampling Tab...........................................................................4-237
4-7.9 Balance Tab.....................................................................................4-241
4-7.10 Balance Planes Tab..........................................................................4-251
4-7.11 Weight Classes Tab..........................................................................4-255
4-7.12 Unavailable Holes Tab......................................................................4-257
4-7.13 Weighting Factors Tab......................................................................4-259
4-7.14 Vibration Limits Tab..........................................................................4-261
4-8 System Test Function...........................................................4-267
4-9 Backup and Restore Function.............................................4-270
4-10 EXIT PBS Function................................................................4-271
4-11 Practice Mode Operation.....................................................4-273
4-11.1 Starting a Practice Session................................................................4-273
4-11.2 Selecting an Engine to Run...............................................................4-274
4-11.3 Practice Mode – Creating New Engines..............................................4-275
4-11.4 Practice Mode – Acquiring Engine Data..............................................4-277
4-11.5 Controlling the Engine Simulator.......................................................4-278
4-11.6 Practice Mode – Data Acquisition.......................................................4-280
4-11.7 Practice Mode – Balancing................................................................4-292
4-11.8 Practice Mode – Changing Parameters...............................................4-307
4-12 PBS SYSTEM MANAGER Functions.....................................4-315
4-12.1 Introduction.....................................................................................4-315
4-12.2 Duties and Responsibilities of the System Manager............................4-315
4-12.3 Logging In as the PBS System Manager ............................................4-315
4-12.4 Accessing PBS System Manager Functions.........................................4-316
4-12.5 Hidden Functions .............................................................................4-317
4-12.5.1 Customer Information.................................................................4-319
4-12.5.2 System Configuration and Software Options.................................4-319
4-12.5.3 Engine Information .....................................................................4-320
4-12.5.4 User Information.........................................................................4-320
4-12.5.5 Maintain Users............................................................................4-321
4-12.5.6 User Login..................................................................................4-323
4-12.5.7 Show Remote Access ..................................................................4-323
4-12.5.8 Upgrade DAU Software................................................................4-325
4-12.5.9 Reset DAU Communications .......................................................4-326
4-12.5.10 Search for PBS Systems .............................................................4-326
4-12.5.11 About PBS.................................................................................4-326
4-12.5.12 Compare Engine Parameter or Library Files.................................4-327
4-12.6 Windows Operating System Access.............................................4-328
4-12.7 Assigning 1510A USB Channel Numbers......................................4-328
4-13 Software Maintenance.........................................................4-331
MTI Instruments 7001-0033B PBS-4100R+
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TABLE OF CONTENTS – (Continued)
Section Page
5 HARDWARE DESCRIPTION .................................................5-1
5-1 System Overview.............................................................5-1
5-2 System Signal Connections .............................................5-2
5-3 Hardware Description......................................................5-3
5-3.1 User Interface Processor.....................................................................5-4
5-3.2 Free Running Data Acquisition Unit Processor ......................................5-4
5-3.3 Advanced Anti Alias Filter Board ..........................................................5-4
5-3.4 Tachometer Signal Conditioner PCB.....................................................5-6
5-3.5 Power Distribution..............................................................................5-7
5-4 Starting The System........................................................5-8
5-5 Turning The System Off...................................................5-8
6 MAINTENANCE GUIDELINES...............................................6-1
6-1 Introduction ....................................................................6-1
6-2 Safety Considerations......................................................6-1
6-3 Inspection and Preventative Maintenance......................6-1
6-4 Inspection .......................................................................6-3
6-5 Cleaning...........................................................................6-3
6-5.1 General..............................................................................................6-3
6-5.2 Air Filter.............................................................................................6-3
6-5.3 Printer................................................................................................6-3
6-6 Repair and Disassembly of the PBS-4100R.....................6-3
6-6.1 Removal of Top Cover ........................................................................6-4
6-6.2 Circuit Board Identification..................................................................6-5
6-6.3 Circuit Board Assembly Removal..........................................................6-6
6-6.4 Circuit Board Identification Guide.........................................................6-6
6-6.4.1 Anti Alias Filter Card............................................................................6-6
6-6.4.2 Digital to Analog Converter Card..........................................................6-7
6-6.4.3 DAU Processor Card............................................................................6-8
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Section Page
6-7 System Troubleshooting..................................................6-9
6-7.1 Errors with the Reported Vibration Levels.............................................6-9
6-7.2 Errors with the Reported Speed Values..............................................6-10
6-7.3 Errors with Balancing Solutions..........................................................6-11
6-8 System Functional Checks.............................................6-12
6-8.1 Speed Measurement Tests................................................................6-14
6-8.1.1 N1 Speed Channel Test.....................................................................6-14
6-8.1.2 N2 Speed Channel Test.....................................................................6-17
6-8.2 Vibration measurement circuitry tests................................................6-19
6-8.2.1 Vibration Channel Test......................................................................6-19
6-9 Advanced Tachometer Circuit Card Functional Check...6-22
6-10 System Calibration Utilities...........................................6-25
6-10.1 Overview..........................................................................................6-25
6-10.2 Starting the System Test function......................................................6-26
6-10.2.1 Hardware Check...............................................................................6-27
6-10.2.2 Signal Check with voltages................................................................6-28
6-10.2.3 Signal Check with Engine Parameters ................................................6-29
6-10.3 System Calibration Utilities................................................................6-30
6-10.3.1 Automated Calibration Check Wizard.................................................6-30
6-10.3.2 Automated User Calibration Wizard....................................................6-35
6-10.3.3 Analog Output Calibration Check Wizard............................................6-40
6-10.3.4 Analog Output User Calibration Check Wizard ....................................6-44
6-10.3.5 Viewing Calibration Factors ...............................................................6-49
7 GLOSSARY OF TERMS..........................................................7-1
8 Signal Processing Settings Technical Explanation..............8-1
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LIST OF TABLES
Number Page
1-1 PBS-4100R+Major Components................................................................1-3
1-2 PBS-4100R+Engine Data Parameter Part Numbers ..................................1-10
1-3 PBS-4100R+Specifications .....................................................................1-12
2-1 Equipment Required to Test/Calibrate the PBS-4100R+...............................2-1
3-1 PBS-4100R+Front Panel Components.......................................................3-3
3-2 PBS-4100R+Rear Panel Details.................................................................3-4
3-3 Vibration Signal Connector Pin Assignments for Channels 1 - 4 .................3-15
3-4 Vibration Signal Connector Assignments for Channels 5 - 8.......................3-15
3-5 Vibration Signal Connector Assignments for Channels 9 - 12.....................3-16
3-6 Speed Signal Connector Assignments......................................................3-18
4-11.1 Engine Simulator Controls....................................................................4-279
4-12.1 PBS-4100R+User Access Levels............................................................ 4-324
6-1 Inspection and Preventative Maintenance Intervals....................................6-2
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LIST OF CHANGED PAGES
Insert Latest Changed Pages, Destroy Superseded Pages
Section Revision Description
Number Number
All sections ......................1.0 Initial Release
Sections 0-03, 3, 4............2.0 ECN 4035-pages iv, 3-4, 3-5, 3-12,3-21, 3-22, 4-56, 4-186,
4-211 through 4-232, 4-311, 4-312
Section 3..........................2.1 ECN 4107-pages 3-5, 3-21
All sections ......................2.2 ECN 6170, Updated screenshots, product photos, specifications,
and described new features: up to 20 vibration channels, spool
to balance, and alternate tachometer.
MTI Instruments 7001-0033B PBS-4100R+
xii
Revision 2.3 August 29, 2018
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