Heartland 182105 User manual

Type
User manual

This manual is also suitable for

16011-CB
STOP!
STOP!
Call Us First!
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
call our toll free number:
1- 800-577-9663
or email:
customerservice@backyardproductsllc.com
Our staff is ready to provide assistance
April through October M-F 8:00 AM to 4:30 PM EST
Saturday 8:30 AM to 4:30 PM EST
November through March M - F 8:00 AM to 5:00 PM EST
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A Backyard Products Company
KEEP THIS MANUAL FOR FUTURE REFERENCE
ACTUAL FLOOR SIZE IS 141 x 96" (358 x 244 cm)
STRATFORD 12' x 8' (366 x 244 cm)
ASSEMBLY MANUAL
BEFORE YOU BEGIN
VALUE SERIES
16 011- C B
IMPORTANT!
READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.
- CUSTOMER SERVICE -
Call: 1-800-577-9663 email: [email protected]
• BUILDING RESTRICTIONS AND APPROVALS
Be sure to check local building department and homeowners association for specific restrictions and/ or requirements before building.
ENGINEERED DR
AWINGS
Contact our Customer Service Team if engineered drawings are needed to pull local permits.
• SURF
ACE PREPARATION
To ensure proper assembly you must build your shed on a level surface. Recommended methods and materials to level your shed are
li
sted on page 8.
• CH
ECK ALL PARTS
Inve
ntory all parts listed on pages 4 - 6. Contact out Customer Service Team if any parts are missing or damaged.
ADDITIONAL
MATERIALS
You will need additional materials to complete your shed. See page 3 for required and optional materials and quantities.
03/13/2018
2
TOOLS
Safety! Always use approved safety glasses during assembly.
OptionalRequired
HELPFUL REMINDER SYMBOLS
Look for these symbols for helpful reminders throughout this manual.
ORIENT LUMBER AND TRIM FOR BEST APPEARANCE
= Assistance Required; two or more people.
= Ensure squareness.
= Important required step or operation.
= Helpful assembly hint.
= Mark part with pencil.
= Beginning of steps for assembly or installation.
= You have  nished the assembly or installation.
= Level
Gloves
Framing lumber is graded for structural strength and not appearance. Exterior trim is graded for one good side.
Always install the material leaving the best edge and best surface visible. Please remember that these blemishes in no way
negatively affect the strength or integrity of our product. (See Fig. A, B, C.)
A
Safety Glasses
Tape Measure
Paint Tools
Ladder
Caulk Gun
Hammer
Level
FINISH
BEGIN
Pencil
Phillips
Screwdriver
Tool Belt/
Nail Pouch
Chalk Line
Nail Gun
• gun nails
Tin Snips
(for drip edge)
Square or
Utility Knife
Shingle Blades
B C
Hand Saw
Drill / Driver
#2 Philips Drive Bit
3/8" Drill Bit
3
OPTIONAL MATERIALS
DRIP EDGE ..................... 40 Feet #15 ROOFING FELT
To cover 114 Sq. Ft. of roof area.
1" GALVANIZED ROOFING NAILS.........1/4 Lb
For roong felt.
REFER TO THE BACK OF THIS MANUAL AND THE MANUFACTURER’S INSTRUCTIONS FOR
INSTALLATION OF SHINGLES, DRIP EDGE AND FELT.
REINFORCED WOOD FLOOR FRAME (OPTIONAL)
IMPORTANT!
Depending on your specic use, you may want to construct a heavy
duty oor frame by adding additional oor joists. Below is a list in
addition to the framing materials above (not included):
x3
x12
2 x 4 x 96" (5 x 10 x 244 cm) Treated Lumber
Cut to (3) 2 x 4 x 93" (5 x 10 x 236,2 cm)
ea. 3" (7,6 cm) Hot Dipped Galvanized Nails
Optional 12" (30,5 cm) spacing.
2 x 4 x 96" (5 x 10 x 243,8 cm) Treated Lumber
5/8 x 48 x 96” (1,6 x 122 x 243,8 cm) OSB Panels
(Recommend 5/8” (1,6 cm) (minimum) thick OSB panels)
MATERIAL LIST:
MATERIAL LIST:
CUT LIST:
CUT LIST:
2 x 4 x 93" (5 x 10 x 236,2 cm)
2 x 4 x 144" (5 x 10 x 365,7 cm) Treated Lumber
10D 3” (7,6 cm) Hot Dipped Galvanized Nails
6D 2” (5,0 cm) Hot Dipped Galvanized Nails
2 x 4 x 141" (5 x 10 x 358,1 cm)
5/8 x 45 x 96" (1,6 x 1114 x 243,8 cm)
x10
x3
x10
x2
x40
x186
x2
x1
ADDITIONAL MATERIALS FOR BUILDING YOUR SHED
3-TAB SHINGLES ............................. 5 Bundles
PAINT FOR SIDING .......................... 2 Gallons
Use 100% acrylic latex exterior paint. (2) coats recommended.
CAULK ................................................. 3 Tubes
Use acrylic latex exterior caulk that is paintable.
1" GALVANIZED ROOFING NAILS.... 2 Lbs
For shingles.
PAINT FOR TRIM ............................ 1 Quart
Use 100% acrylic latex exterior paint.
WOOD GLUE ....................... Exterior Rated
• This shed kit does not include a wood oor frame or oor panels. See pages 10 through 14 for suggested oor construction.
• This shed does not include ANY leveling materials.
• See the FLOOR LEVELING section on page 8 for recommended methods and suggested materials to properly level your
oor, as this will vary depending on your specic site.
• See the CONCRETE FOUNDATION section on page 9 for recommended methods to build your shed on a poured concrete slab.
WOOD FLOOR FRAME (NOT INCLUDED)
FOUNDATION
FLOOR PANELS (NOT INCLUDED)
Use Treated Lumber For
Floor Framing
WOOD SIZE CONVERSION CHART
Nominal Board Size Actual Size
1"
x 4".................3/4" x 3-1/2" (1,9 x 8,9 cm
)
2" x 4"..............1-1/2" x 3-1/2" (3,8 x 8,9 cm)
2" x
3"..............1-1/2" x 2-1/2" (3,8 x 6,3 cm
)
1" x 3".................3/4" x 2-1/2" (3,8 x 6,3 cm)
PARTS IDENTIFICATION AND SIZES
RS RS
Part identication
letters are stamped on some parts.
Check these locations for
part stamp.
WALLS
PARTS LIST
RAFTERS
TRIM
4
3/4"
(19 mm)
2 x 3 x 24-1/16" (5 x 7,6 x 61 cm)
2 x 3 x 7-7/8" (5 x 7,6 x 20 cm) 1 x 3 x 5" (2,5 x 7,6 x 12,7 cm)
Gauge Block for 3/4" (19 mm)
measurement
2 x 3 x 14-1/2" (5 x 7,6 x 36,8 cm)
2 x 3 x 66-1/2" (5 x 7,6 x 169 cm)
2 x 3 x 29-1/2" (5 x 10 x 75 cm)
2 x 3 x 32-1/2" (5 x 10 x 83 cm)
2 x 3 x 46-1/2" (5 x 7,6 x 118 cm)
2 x 3 x 94-1/2" (5 x 7,6 x 240 cm)
2 x 3 x 96" (5 x 7,6 x 244 cm)
2 x 3 x 13" (5 x 7,6 x 33 cm)
2 x 3 x 68" (5 x 7,6 x 173 cm)
FL
x2
x1
x1
x5
x1
2 x 3 x 62-1/2" (
5 x 7,6 x
158,8 cm)
x3
x3
x3
x6
x7
x5
x1
FN
DY
FZ
KK
KZ
2 x 3 x 22-1/2" (5 x 7,6 x 57 cm)
x2 LV
2 x 3 x 21-1/2" (5 x 7,6 x 55)
x2 LF
NF
PR
PT
RK
OT
5/8 x 3 x 25" (1,6 x 7,6 x 63,5 cm)
x6 KW
5/8 x 3 x 8" (1,6 x 7,6 x 20 cm)
x4 KV
x2 MM 2 x 3 x 76-1/4" (5 x 7,6 x 194 cm)
WNA 5/8 x 4 x 14" (1,6 x 10 x 35,5 cm)
x8
3/8 x 5-3/8 x 5-1/2" (1 x 13,6 x 14 cm) 1 Left / 1 Right
x2
NQ
x2 2 x 3 x 46-7/8" (5 x 7 x 119 cm)
2 x 3 x 65" (5 x 7,6 x 165 cm)
NR
x2
2 x 3 x 70-1/2" (5 x 7,6 x 179 cm)
x2 NO
BJ
2 x 4 x 65-5/8" (5 x 10 x 167 cm) Rafter
AD
x5
3/4 x 2-1/2 x 72-3/8" (1,9 x 6,3 x 184 cm)
x2 KY
x1GAA
x2 KX 5/8 x 3 x 21-3/4" (1,6 x 7,6 x 55 cm)
8 x 24" (20 x 61 cm) Gusset
x10
2 x 4 x 46-13/16" (5 x 10 x 119 cm) Rafter
NU
x5
5
WALL PANELS / DOOR PARTS LIST
x1
x2 x2
x3 x1x2 x1 x1 x1 x1
7/16 x 18 x 96”
(1,1 x 46 x 244 cm)
x1
7/16 x 18 x 48”
(1,1 x 46 x 122 cm)
7/16 x 48 x 96"
(1,1 x 122 x 244 cm)
7/16 x 47-7/8 x 48"
(1,1 x 122 x 122 cm)
x1 x1
3/8 x 7-7/8 x 94-1/2"
(0,9 x 20 x 240 cm)
3/8 x 48 x 72"
(1 x 122 x 183 cm)
3/8 x 15-7/8 x 72"
(1 x 40 x 183 cm)
3/8 x 7-7/8 x 46-1/2"
(0,9 x 20 x 118 cm)
Roof P anels are
7/16" (11 mm) thick
Left Door Right Door
x1 x1
1-1/2 x 2-1/2 x 69" (3,8 x 6,3 x 175,3 cm)
x2
OO
5/8 x 3-7/8 x 96" (1,6 x 9,8 x 244 cm)
x1
ROOF PANELS
NOTES
OO
x1
1-1/2 x 2-1/2 x 69" (3,8 x 6,3 x 175,3 cm)
6
7/16 x 20 x 96"
(1,1 x 51 x 244 cm)
7/16 x 11-3/4 x 96"
(1,1 x 30 x 244 cm)
1 x 3 x 96"
(2,5 x 7,6 x 244 cm)
Window
23-7/8 x 96"
(61 x 244 cm) Peg Board
x1 x2
x1
x1
x1
x30
x74
x36
x2 Boxes
x4 Boxes
x112
x112
x25
x75
3" (7,6 cm)
3" (7,6 cm)
2" (5,0 cm)
2" (5,0 cm)
2" (5,0 cm)
1-1/4" (3,2 cm)
1-1/2" (3,8 cm)
1" (2,5 cm)
3/4" (19 mm)
SHELF & WINDOW PARTS LIST
FASTENERS / HARDWARE BAG (Shown actual size)
NAIL BOXES (Shown actual size)
DOOR HARDWARE (Not actual size)
BE
3/4" (19 mm) 3/4" (19 mm) 3/4" (19 mm)
64" Metal Threshold
Bagged separately / special coating
x2
x8
x1 x1
x7 x11
7
BUILDING ANATOMY
1. Sub-assembled doors with attached hinges.
2. 2x3 wall studs have been engineered to support roof load and to meet demanding wind loads.
3. Sidewall top and bottom plates tie wall studs together and provide nailing support for top and bottom edge of siding.
4. Rafters line up over wall studs to effectively transfer roof load to the oor and eliminate need for double top plate.
Oversized wood gussets at peak provide a strong connection for rafter halves.
5. Treated siding overhangs the wall framing and oor to keep the elements out.
6. Collar tie and over-door header maintains door frame integrity.
7. Corner studs & end rafters are positioned to the outside of the siding where they serve the dual purpose of framing and trim.
8. The EZ Frame design transfers the roof load to the front and back walls allowing for reduced framing at the side walls.
9. Treated oor frame and Oriented Strand Board (OSB) oor (not included).
This building has been designed using our patented EZ Frame construction method.
EZ Frame is a unique construction method which has been engineered to use fewer
framing members. This reduces assembly time and cost by as much as 30% compared to
conventional construction methods. EZ Frame patent no. 5,666,766
All of our buildings have been engineered to withstand demanding wind and snow loads.
If you live in an area with extreme wind/snow load requirement, contact
us and we can assist with engineering to meet your local codes.
1
2
3
4
5
6
7
8
9
9
7
3
2
6
8
5
4
1
8
FLOOR LEVELING OPTIONS
There are multiple ways to level your oor frame. Our recommended leveling method is shown below.
Leveling materials are not included in this kit.
PREFERRED METHOD - 4x4 TREATED RUNNERS (NOT INCLUDED)
• Level under 4x4 runners only.
• Locate leveling material 12" from ends of runners and no more than 48" apart.
Asphalt shingles should be used between 4x4 runners and blocks or treated lumber. Never use
shingles in direct contact with ground.
• For best results and aiding in water drainage use gravel under each concrete block.
LEVELING METHODS
If you are building your shed on a concrete foundation see the following page.
CONCRETE
MATERIAL REQUIRED
x2
Fasteners for Frame to 4"x 4".
(3" Screws shown as one option.) Minimum (28) 3" screws / exterior grade.
Use only wood treated for ground contact and fasteners approved for use with treated wood.
Always support frame seams.
Leveling higher than 16" not recommended.
LEVELING MATERIALS
Gravel
2x4 Treated Lumber
Solid Masonry Blocks in 1", 2", 4" or 8" thickness
Asphalt Shingles
8" Block
4" Block
Gravel
Gravel
Do not exceed 16".
4x4 Runner
Shingle
Shingle
Maximum between leveling
material locations.
48"
12"
2x4 Treated Lumber
2" Block
Level
12"
12"
(30,5 cm)
12"
(30,5 cm)
• 3" Screws angled into 4x4.
• (2) at each point frame
and 4x4 touch.
4" x 4" x 12' (10 x 10 x 365,7 cm) Treated Lumber
9
A
BC
4"
(10 cm)
3-1/2"
(8,9 cm)
DOOR
2" x 4" x 12' (5 x 10 x 366 cm)
2" x 4" x 8' (5 x 10 x 244 cm)
Caulk
Requires:
x2
x2
x2
MUST be treated lumber.
MUST be treated lumber.
96" (244 cm)141" x 96" (358 x 244 cm) 89" (226 cm)12'x 8' (366 x 244 cm) 141" (358 cm)
AActual Size B CBuilding Size
CONCRETE FOUNDATION
If you choose to install your kit on a concrete slab refer to the diagram below.
A treated 2 x 4" (5 x 10 cm) sill plate is required when installing your shed on concrete. Hint: Purchase full length treated lumber.
• Use a high quality exterior grade caulk beneath all sill plates.
• Fasten 2 x 4" (5 x 10 cm) sill plates to slab using approved concrete anchors (fasteners not included).
• Check local code for concrete foundation requirements.
NOTES
Treated Sill Plate
Caulk between sill plate
and concrete.
Allow new concrete slabs to cure for at least seven (7) days.
10
93"
(236 cm)
96"
(244 cm)
141”
(358 cm)
96”
(243,8 cm)
80”
(203,2 cm)
112”
(248,4 cm)
64”
(162,6 cm)
48”
(122 cm)
32”
(122 cm) 16”
(40,6 cm)
128”
(325,1 cm)
13”
(33 cm)
1-1/2”
(3,8 cm)
x40
3" (7,6 cm)
x10
x2
2 x 4 x 93" (5 x 10 x 236 cm)
2 x 4 x 141" (5 x 10 x 358 cm)
PARTS REQUIRED:
FINISH
3You have  nished your Floor Frame.
Use two 3" nails at each mark.
Orient parts as shown on  at surface. Measure and mark.
Center
on marks
FLOOR FRAME (NOT INCLUDED)
Flush
Flush
Use Treated lumber
2HINT:
For easier nailing
stand on frame.
DOOR
11
First, secure
at ends with
one fastener.
Second,
secure
at ends with
one fastener.
170-9/16"
(433,3 cm)
170-9/16"
(433,3 cm)
Fig. A
FINISH
5
LEVEL AND SQUARE FLOOR FRAME
Before attaching  oor decking, it is important to level and square the  oor frame.
A level and square  oor frame is required to correctly construct your shed.
2
3
4
Use level and check the frame is level before applying  oor panels.
Check for frame squareness by measuring diagonally across corners. If the measurements are the
same, the frame is square. The diagonal measurement will be approximately 170-9/16" (433,3 cm).
When the frame is level and square secure one side of frame to the 4x4 runners using one fastener at
ends of each runner. Move to the opposite end of the frame. Secure the frame to 4x4 runners with one
fastener at ends of each runner making sure the frame remains square (Fig. A).
Once the  oor frame is level and square fasten the frame to the x4 runners at each point the frame
contacts the 4x4 runners.
See page 8 for the preferred  oor leveling method.
12
Move to the opposite side. Using the long edge of the panel as a lever, move the
panel side-to-side until the top corner is ush to the oor frame (Fig. B).
Secure panel with two 2" nails in the corners.
2
BEGIN
1
3
4Continue attaching the panel using 2" nails 6" apart on edges and 12" apart inside panel.
Use a chalk line or use pre-painted grid lines to nail into joists under panel.
Ensure your oor frame is square by installing one panel
and squaring frame.
Check the oor frame is square by measuring diagonally across the frame corners. If the measurements are the
same your oor frame is square. The measurement will be approximately 170-9/16" (433,3 cm) (Fig. C).
PARTS REQUIRED:
x1
5/8 x 45 x 96"
(1,6 x 114 x 243,8 cm)
x62 2" (5,1 cm)
FLOOR PANELS (NOT INCLUDED)
Attach the 5/8 x 45 x 96" panel with the rough side up (painted-grid lines side) with the
45" edge and corner ush to the oor frame (Fig A). Secure panel with two 2" nails in the
corners.
Floor panels not included. See
page 3 for panel sizes
and quantities.
48"
(122 cm)
141"
(358 cm)
96"
(243,8 cm)
Flush
(2) Nails
170-9/16"
(433,3 cm)
170-9/16"
(433,3 cm)
Fig. A
Fig. B
Fig. C
3/4"
(1,9 cm)
13"
(33 cm)
3/4"
(1,9 cm)
6"
(15 cm)
12" (30 cm)
3/4"
(1,9 cm)
Flush
(2) Nails
45"
(114 cm)
141"
(358 cm)
6"
(15 cm)
Grid lines up
12"
(30 cm)
Flush
Flush
Flush
(2) Nails
(2) Nails
3/4"
(1,9 cm)
Fig. A
Fig. B
96”
(243,8 cm)
DOOR
13
PARTS REQUIRED:
x2
5/8 x 48 x 96"
(1,6 x 121,9 x 243,8 cm)
x124 2" (5,1 cm)
FLOOR PANELS (NOT INCLUDED)
48"
(122 cm)
48"
(122 cm)
96"
(243,8 cm)
141"
(358 cm)
6"
(15 cm)
12"
(30) cm
Flush
FlushFlush
DOOR
FINISH
6You have  nished attaching your  oor panels.
Continue installing panels with rough side up (painted grid lines).
Use grid lines on panel for 2" nails 6" apart on edges, and 12" apart inside panels.
5
14
Check the oor frame is level after installing oor panels.
Re-level if needed.
HINT:
IMPORTANT!
• The oor should be used as a stable work surface for wall construction.
Organize your assembly procedure during the build process
to avoid over-handling of the walls.
GABLE WALL
FRONT WALL
GABLE WALL
BACK WALL
15
LEFT WALL
PARTS REQUIRED:
x1
2 x 3 x 76-1/4" (5 x 7,6 x 194 cm)
x1
MM
Flush
Primed
side down
Fig. B
Fig. A
6"
(15 cm)
2-1/2"
(6,4 cm)
76-1/4"
(194 cm)
76-1/4"
(194 cm)
Check for correct
panel shape.
2
3
Edges of panel should be ush to MM.
Use 1-1/4" (3,2 cm) screws spaced 6" (15 cm) apart as shown.
Orient parts on the at on oor as shown (Fig. A,B).
Panel should be primed side down (Fig. B).
x13
1-1/4" (3,2 cm)
MM
16
LEFT WALL
x1
Check for correct
panel shape.
x12
1-1/4" (3,2 cm)
PARTS REQUIRED:
x1
5
4
6
Edges of panel should be  ush to NO.
Use 1-1/4" (3,2 cm) screws spaced 6" (15 cm) apart as shown.
Orient parts on the  at on  oor as shown (Fig. A, B).
Panel should be primed side down (Fig. B).
Flush
6"
(15 cm)
NO
70-1/2"
(179 cm)
2 x 3 x 70-1/2" (5 x 7,6 x 179 cm)
NO
FINISH
7You have  nished building your two Left Wall Assemblies.
Primed
side down Fig. B
2-1/2"
(6,4 cm)
Fig. A
70-1/2"
(179 cm)
17
LEFT WALL
1"
(2,5 cm)
2-1/2"
(5,4 cm)
33-1/2"
(85 cm)
1-1/4"
(3,2 cm)
33-1/2"
(85 cm)
2-1/2" (6,4 cm)
Flush
Flush
12"
(30 cm)
6"
(15 cm)
PT
PT
temporary support
RK
temporary support
x12
1-1/2" (3,8 cm)
PARTS REQUIRED:
3
2
4
Nail KZ rst, 1" (2,5 cm) from panel bottom.
Use 1-1/2" (3,8 cm) nails only 6" (15 cm) apart.
Place PT ush to KZ and edge of panel. Hold the 33-1/2" (85 cm)
measurement and nail with 1-1/2" (3,8 cm) 12" (30 cm) apart.
Orient KZ and PT on at on oor as shown.
Place panel on KZ and PT with primed side up.
Primed side
up
Use only 1-1/2"
(3,8 cm) long nails
x1
x1
x2
LEFT WALL
REAR ASSEMBLY
KZ
2 x 3 x 32-1/2" (5 x 10 x 83 cm)
2 x 3 x 96" (5 x 7,6 x 244 cm)
KZ
PT
2 x 3 x 13" (5 x 7,6 x 33 cm)
x1 RK
Do not nail
in groove.
18
58-1/4"
(148 cm)
5/8"
(16 mm)
2-1/2"
(6,4 cm)
Use
as spacer
Use Gauge Block
as spacer 3/4"
(19 mm)
Flush
58-1/4"
(148 cm)
21-1/2"
(54,6 cm)
29-1/2"
(75 cm)
Flush
1-1/4"
(3,2 cm)
2-1/2"
(6,4 cm)
1-1/4"
(3,2 cm)
12"
(30 cm)
6"
(15 cm)
LEFT WALL
BJ
Flush
LF
PT
RK temporary support
x17
1-1/2" (3,8 cm)
PARTS REQUIRED:
7
5
6
8
9
Use 1-1/2" (3,8 cm) nails only 6" (15 cm) apart.
Place PT ush to LF and panel edge. Hold the 58-1/4"
(148 cm) measurement and nail with 1-1/2" (3,8 cm)
nails 12" (30 cm) apart.
Place the 5/8" (16mm) spacer on PT.
Place BJ ush to spacer and nail.
Place 3/4" gauge block on PT.
Place LF ush on gauge block and nail.
Use only 1-1/2"
(3,8 cm) long nails
x1
2 x 3 x 96" (5 x 7,6 x 244 cm)
PT
2 x 3 x 29-1/2" (5 x 10 x 75 cm)
BJ
x1
2 x 3 x 21-1/2" (5 x 7,6 x 55)
x1 LF
5/8 x 3 x 14" (1,6 x 7,6 x 35,5 cm)
3/4" GAUGE
BLOCK
TEMPORARY SPACER
x1
Do not nail
in groove.
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Heartland 182105 User manual

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User manual
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