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Robertshaw 41-605 Mini Ignitor Conversion Kit User manual

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FURNACE APPLICATION 1: Instrucons for 78% AFUE
Upow / Downow
Models: P (1,2) UC, P (A,B) MU, P (1,2) CC, P (A,B) MD
1. Turnoallgasandelectricsupply
totheequipmentbeingserviced.
2. Removetheburnercompartment
accessdoor.
3. Disconnectthewiringfromthehot
surfaceignitorattheplug
connecon.
4. Locatetheburnercoverbehind
thegasvalve.
5. Carefullyremovetheoldbraketandignitorsavingthescrewfor
reassembly.
6. Aachthenewignitortothenewbracket(10-568)withthehex
headscrewprovided(30-123).
7. Carefullyinstallthenewbracketandignitor.
8. Securethenewignitorbrackettotheburnercoverwiththesaved
screwfromthedisassemblyoftheoriginalbracket.
9. Themetalshieldoftheignitorshouldtouchtheburnercarryover
tube.
10.Reconnecttheignitor.
11. Restorethegasandelectricsupplytotheunit.
12. Setroomthermostatforheatand
cyclethesystem.
13. Replaceburnercompartment
accessdoor.
INSTALLATION DATA
41-605 Mini ignitor Conversion Kit
CAUTION: This kit should be installed only by qualied
personnel. Improper installaon can present a hazard.
Thiskitcanbeusedtoconvertfurnacesfromtheoriginal
White-Rodgers,NortonorCarborundumspiralignitorstothe
Robertshaw®Minilgnitor.Donotusetoreplacethecurrent
produconmodelsthatusetheLowTempNortonignitor
(025-32626-000).
Findtheproperapplicaon(1,2,3,4or5)onthisinstruconsheet
thatcorrespondstothemodeloffurnacetobeconverted.Referto
thelineartineachseconalongwithTable1fortheappropriate
mounngbracketandotherpartsrequiredfortheconversion.Select
onlythosepartsanddiscardtherest.
CAUTION: Hot surface ignitors get hot! Up to 2500°F.
Therefore wait several minutes allowing the ignitor
to cool down, before aempng any service work.
Failure to do so will cause severe personal injury.
FURNACE APPLICATION 2: Instrucons for 78% AFUE
Upow / Downow
Models: P (3,9) UC, P (C,K) MU, P (3,9) CC, P (C,K) MD, XEU, XED
1. Turnoallgasandelectricsupplytotheequipmentbeingserviced.
2. Removetheburnercompartmentaccessdoor.
3. Removetheburnerboxcoverandsavethescrewsforre-assembly.
4. Disconnectthewiringfromthehotsurfaceignitorattheplug
connecon.
5. Carefullyremovetheoldbracketandignitorsavingthescrewfor
reassembly.
6. Aachthenewignitortothenewbracket(10-569)withthehex
headscrewprovided(30-123).
7. Carefullyinstallthenewbracketandignitor.
8. Themetalshieldoftheignitorshouldtouchtheribbonporonof
theburner.
9. Reconnecttheignitor.
10.Replacetheburnerboxcover.
11.Restorethegasandelectricalsupplytotheunit.
12.Setroomthermostatforheatandcyclethesystem.
13.Replaceburnercompartmentaccessdoor.
Component Descripon
41-60C HotSurfaceIgnitor
10-566 lgnitorBracket
10-567 lgnitorBracket
10-568 lgnitorBracket
10-569 lgnitorBracket
10-570 lgnitorBracket
Component Descripon
10-571 ElectricHarness
11-104 SheetMetalScrew
30-123 ScrewHexHead
4595-070 WireConnectors
1-970 Instruconsheet
41-605 Mini Ignitor Conversion Kit
41-60C
10-566
10-567
10-568
10-569
10-570
10-571
11-104
30-123
4595-070
Applicaon 1
Use Bracket
10-568
Applicaon 2
Use Bracket
10-569
TABLE 1
FURNACE APPLICATION 3:
Instrucons for 90% AFUE, Upow
Models: P (1,2,9) UD, P (A,B,K) NU, XNU
1. Turnoallgasandelectricsupply
totheequipmentbeingserviced.
2. Removetheburnercompartment
accessdoor.
3. Removeburnerboxcoverand
savethescrewsforre-assembly.
4. Disconnectthewiringfromthehotsurfaceignitorattheplug
connecon.
5. Carefullyremovetheoldbracketandignitorsavingthescrewfor
re-assembly.
6. Ifbothholesarenotpresentonthefurnacepaneltoacceptthe
newbracket,drilla5/32”holeusingthenewignitorbracketfor
alignment.
7. Aachthenewignitortothenewbracket(10-567)withthehex
headscrewprovided(30-123).
8. Carefullyinstallthenewbracketandignitorusingthescrewssaved
fromtheoldbracketremoval.
9.Theclearancebetweenthemetalshieldoftheignitorandthe
carryovertubeshouldbebetween0”and1/8”.
10.Reconnecttheignitor.
11. Replacetheburnerboxcover.
12. Restorethegasandelectricalsupplytotheunit.
13. Setroomthermostatforheatandcyclethesystem.
14. Replaceburnercompartmentaccessdoor.
FURNACE APPLICATION 4:
Instrucons for 90% AFUE, Downow
Models: P (1,2) CD, P (A,B) XND
1. Turnoallgasandelectricsupply
totheequipmentbeingserviced.
2. Removetheburnercompartment
accessdoor.
3. Removeburnerboxcoverandsavethescrewsforre-assembly.
4. Disconnectthewiringfromthehotsurfaceignitorattheplug
connecon.
5. Carefullyremovetheoldbracketandignitorsavingthescrew
forre-assembly.
6. Ifbothholesarenotpresentonthefurnacepaneltoaccept
thenewbracket,levelthenewmounngbrackethorizontallyand
drilla7/64”hole.
7. Aachthenewignitortothenewbracket(10-570)withthehex
headscrewprovided(30-123).
8. Carefullyinstallthenewbracketandignitorusingthescrewsfrom
theoldbracket.
9. Theclearancebetweenthemetalshieldoftheignitorandthe
carryovertubeshouldbebetween0”and1/8”.
10.Reconnecttheignitor.
11. Reinstalltheburnerboxcover.
12. Restorethegasandelectricalsupplytotheunit.
13. Setroomthermostatforheatandcyclethesystem.
14. Replaceburnercompartmentaccessdoor.
FURNACE APPLICATION 5:
Instrucons for 90% AFUE, Upow
Models: P2UR, PBLU, DGU Style A
1. Turnoallgasandelectricsupply
totheequipmentbeingserviced.
2. Removetheburnercompartment
accessdoor.
3. Removeburnerboxcoverandsavethescrewsforre-assembly.
4. Disconnectthewiringfromthehotsurfaceignitorattheplug
connecon.
5. Carefullyremovetheoldbracketandignitorsavingthescrewsand
gasketforre-assembly.
6. Carefullyinstallthenewbracket(10-566)andignitorontheburner
boxwiththesavedscrewsmakingsurethatthegasketisbetween
theburnerboxandthenewignitorbracket.
7. Theclearancebetweenthemetalshieldoftheignitorandthe
burnershouldbebetween0”and1/8”.
8. Reconnecttheignitor.
9. Reinstalltheburnerboxcover.
10. Restorethegasandelectricalsupplytotheunit.
11.Setroomthermostatforheatandcyclethesystem.
12.Replaceburnercompartmentaccessdoor.
191E.NorthAvenue
CarolStreamIllinois60188USA
CustomerServiceTelephone1.800.304.6563
CustomerServiceFacsimile1.800.426.0804
[email protected]
Robertshaw®,Ranco®,Paragon®andUni-Line®are
trademarksofRobertshawitssubsidiariesand/or
affiliatedcompanies.Allotherbrandsmentioned
maybethetrademarksoftheirrespectiveowners.
ForTechnicalService
Telephone1.800.445.8299
Facsimile1.630.260.7294
[email protected]
www.uni-line.com
www.robertshaw.com
©2014Robertshaw
07/14–1-970RevC
Applicaon 3
Use Bracket
10-567
Applicaon 4
Use Bracket
10-570
Applicaon 5
Use Bracket
10-566
/