Toro LIGHT BAR-BAJA User manual

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NOTE: Read these Installation Instructions thoroughly before beginning the installation process. Retain these
Installation Instructions for future reference.
Arctic Cat
®
Prowler
Installation Instructions - Accessory Kit
Form No. 0453-760
Baja Light Bar Kit
(p/n 1436-589)
Kit includes:
p/n QTY DESCRIPTION
N/A 1 Light Bar
N/A 3 Grommet
N/A 4 Cap Screw
N/A 4 Flat Washer
N/A 4 Nut
0453-760 1 Instructions
NOTE: This light bar will work with or without the
LXC Roof (p/n 1436-500) and is to be used with the
12-LED Light Kit (p/n 1436-615). Both are sold sep-
arately.
Installation without LXC Roof
NOTE: Four Fast Clamps (p/n 1436-619) will need
to be ordered to install this kit without an LXC roof.
1. Install 12-LED light on the light support bar using
two U-nuts, two M6 Cap Screws. See Fig. 1.
Fig. 1
ROV-001
2. Remove the red wire from the connector relay
using a small flat head screwdriver or suitable
tool. See Fig. 2.
Fig. 2
SNO-853
3. Remove both grommets from the left-side light
bar tube; then route the red and black wire
through the first grommet, through the light bar,
and through the other grommet. See Fig. 3.
Fig. 3
SNO-854
4. Install two fast clamps onto the front ROPS tube
and two onto the middle ROPS tube. See Fig. 4.
Fig. 4
ROV-003
5. Secure the light bar to the fast clamps using 4
cap screws and 4 flat washers in the two loca-
tions shown below. Tighten securely. See Fig. 5
and 6.
Fig. 5
ROV-004A
Fig. 6
ROV-007A
6. Insert the red wire into the original connector
making sure it is fully seated.
7. Route the light harness along the top ROPS tube
to the left rear vertical tube; then route the har-
ness inside the rear tube to the accessory plug
(see light instruction).
Installation with LXC Roof
1. Install 12-LED light on the light support bar using
two U-nuts, two M6 Cap Screws. See Fig. 7.
Fig. 7
ROV-001
2. Remove the red wire from the connector relay
using a small flat head screwdriver or suitable
tool. See Fig. 8.
Fig. 8
SNO-853
3. Remove both grommets from the left-side light
bar tube; then route the red and black wire
through the first grommet, through the light bar,
and through the other grommet. See Fig. 9.
Fig. 9
SNO-854
4. Position the light bar on the roof; then using a 1/
4-in. drill bit, drill the four mounting locations in
the roof using the light bar to verify locations.
See Fig. 10.
Fig. 10
ROV-005
5. Secure the light bar to the LXC roof using 4 cap
screws, 4 flat washers, and four nuts. Tighten
securely. See Fig. 11 and 12.
Fig. 11
ROV-004B
Fig. 12
ROV-007B
6. Drill a 1/2-in. hole next to the rear left tube
mounting location; then install Grommet into the
hole drilled. See Fig. 13.
Fig. 13
ROV-006A
NOTE: It is recommended to apply Ultra Black
Silicone (p/n 1639-834) around the grommet and
the machine screws to prevent moisture from
entering.
7. Insert the red wire into the original connector
making sure it is fully seated.
8. Route the light harness along the top ROPS tube
to the left rear vertical tube; then route the har-
ness inside the rear tube to the accessory plug
(see light instruction).
Printed in the U.S.A. ®™Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 0112
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