Endres+Hauser BA Liquiline CM442/CM444/CM448 Operating instructions

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Operating Instructions

Liquiline CM442/CM444/CM448

Universal four-wire multichannel controller

Field device

BA00444C/07/EN/31.23-00

71625985

2023-08-25

Valid as of version

01.13.00

Liquiline CM442/CM444/CM448 Table of contents

Endress+Hauser 3

Table of contents

1 About this document ................ 5

1.1 Warnings ............................ 5

1.2 Symbols .............................. 5

1.3 Symbols on the device ................... 5

1.4 Documentation ........................ 6

2 Basic safety instructions ............ 7

2.1 Requirements of the personnel ............. 7

2.2 Intended use .......................... 7

2.3 Workplace safety ....................... 7

2.4 Operational safety ...................... 8

2.5 Product safety ......................... 8

3 Device description .................. 9

3.1 Housing closed ........................ 9

3.2 Standard device ........................ 9

3.3 Open?? device with sensor communication

module type 2DS Ex-i .................. 10

3.4 Slot and port assignment ................ 11

3.5 Terminal diagram ..................... 12

4 Incoming acceptance and product

identification ..................... 13

4.1 Incoming acceptance ................... 13

4.2 Product identification ................... 13

4.3 Scope of delivery ...................... 14

5 Mounting ......................... 15

5.1 Mounting requirements ................. 15

5.2 Mounting the measuring device ........... 16

5.3 Post-mounting check ................... 19

6 Electrical connection .............. 20

6.1 Connection conditions .................. 20

6.2 Connecting the measuring device .......... 20

6.3 Connecting the sensors ................. 27

6.4 Connecting additional inputs, outputs or

relays .............................. 30

6.5 Connecting PROFIBUS DP or Modbus RS 485 .34

6.6 Hardware settings ..................... 38

6.7 Ensuring the degree of protection .......... 39

6.8 Post-connection check .................. 40

7 System integration ................ 41

7.1 Web server .......................... 41

7.2 Service interface ...................... 43

7.3 Fieldbus systems ...................... 44

8 Operation options ................. 45

8.1 Overview ............................ 45

8.2 Access to operating menu via local display ... 46

8.3 Configuration options .................. 47

9 Commissioning .................... 49

9.1 Function check ....................... 49

9.2 Power-up ........................... 49

9.3 User definable screens ................. 50

9.4 Basic setup .......................... 51

10 Operation ......................... 52

10.1 Display ............................. 52

10.2 General settings ....................... 54

10.3 Current inputs ........................ 68

10.4 Outputs ............................. 68

10.5 Binary inputs and outputs ............... 78

10.6 Additional functions ................... 84

11 Calibration ...................... 117

12 Diagnosis and troubleshooting .... 118

12.1 General troubleshooting ................ 118

12.2 Diagnostic information on local display ..... 119

12.3 Diagnostic information via web browser .... 119

12.4 Diagnostic information via fieldbus ........ 119

12.5 Adapting the diagnostic information ...... 119

12.6 Overview of diagnostic information ....... 121

12.7 Pending diagnostic messages ............ 125

12.8 Diagnostics list ...................... 126

12.9 Event logbook ....................... 126

12.10 Simulation ......................... 129

12.11 Device test .......................... 130

12.12 Resetting the measuring device .......... 131

12.13 Device information ................... 132

12.14 Firmware history ..................... 135

13 Maintenance .................... 139

13.1 Cleaning ........................... 139

14 Repair ........................... 141

14.1 General notes ....................... 141

14.2 Spare parts ......................... 141

14.3 Return ............................. 141

14.4 Disposal ........................... 141

15 Accessories ...................... 142

15.1 Device-specific accessories .............. 142

15.2 Communication-specific accessories ....... 148

15.3 Service-specific accessories .............. 149

15.4 System components ................... 150

15.5 Other accessories ..................... 151

Table of contents Liquiline CM442/CM444/CM448

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16 Technical data ................... 152

16.1 Input .............................. 152

16.2 Digital inputs, passive ................. 153

16.3 Current input, passive ................. 153

16.4 Output ............................ 153

16.5 Digital outputs, passive ................ 155

16.6 Current outputs, active ................. 155

16.7 Relay outputs ........................ 156

16.8 Protocol-specific data .................. 157

16.9 Energy supply ....................... 160

16.10 Performance characteristics ............. 162

16.11 Environment ........................ 163

16.12 Mechanical construction ............... 165

Index ................................. 167

Liquiline CM442/CM444/CM448 About this document

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1 About this document

1.1 Warnings

Structure of information Meaning

LDANGER

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation will result in a fatal or serious

injury.

LWARNING

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation can result in a fatal or serious

injury.

LCAUTION

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or more serious injuries.

NOTICE

Cause/situation

If necessary, Consequences of

non-compliance (if applicable)

‣Action/note

This symbol alerts you to situations which may result in damage to

property.

1.2 Symbols

Symbol Meaning

Additional information, tips

Permitted or recommended

Recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

1.3 Symbols on the device

Symbol Meaning

Reference to device documentation

Do not dispose of products bearing this marking as unsorted municipal

waste. Instead, return them to the manufacturer for disposal under the

applicable conditions.

About this document Liquiline CM442/CM444/CM448

6 Endress+Hauser

1.4 Documentation

The following manuals complement these Operating Instructions and are available on the

product pages on the Internet:

• Brief Operating Instructions for Liquiline CM44x, KA01159C

• Operating Instructions for Memosens, BA01245C

• Software description for Memosens inputs

• Calibration of Memosens sensors

• Sensor-specific diagnostics and troubleshooting

• Operating Instructions for HART communication, BA00486C

• Onsite settings and installation instructions for HART

• Description of HART driver

• Guidelines for communication via fieldbus and web server

• HART, SD01187C

• PROFIBUS, SD01188C

• Modbus, SD01189C

• Web server, SD01190C

• EtherNet/IP, SD01293C

• PROFINET, SD02490C

Liquiline CM442/CM444/CM448 Basic safety instructions

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2 Basic safety instructions

2.1 Requirements of the personnel

• Installation, commissioning, operation and maintenance of the measuring system may

be carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the

specified activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions

and must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided must be carried out only

directly at the manufacturer's site or by the service organization.

2.2 Intended use

2.2.1 Non-hazardous environment

Liquiline CM44x is a multichannel controller for connecting digital sensors with

Memosens technology in non-hazardous environments.

The device is designed for use in the following applications:

• Food and beverages

• Life science

• Water and wastewater

• Chemical industry

• Power stations

• Other industrial applications

2.2.2 Hazardous environment

‣Pay attention to the information in the relevant documents relating to safety

instructions (XA).

2.2.3 Non-intended use

Use of the device for any purpose other than that described, poses a threat to the safety of

people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

• Regulations for explosion protection

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable international standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

Basic safety instructions Liquiline CM442/CM444/CM448

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2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

4. Label damaged products as defective.

During operation:

‣If faults cannot be rectified:

products must be taken out of service and protected against unintentional operation.

LCAUTION

Programs not switched off during maintenance activities.

Risk of injury due to medium or cleaning agent!

‣Quit any programs that are active.

‣Switch to the service mode.

‣If testing the cleaning function while cleaning is in progress, wear protective clothing,

goggles and gloves or take other suitable measures to protect yourself.

2.5 Product safety

2.5.1 State-of-the-art

The product is designed to meet state-of-the-art safety requirements, has been tested, and

left the factory in a condition in which it is safe to operate. The relevant regulations and

international standards have been observed.

2.5.2 IT security

We only provide a warranty if the device is installed and used as described in the

Operating Instructions. The device is equipped with security mechanisms to protect it

against any inadvertent changes to the device settings.

IT security measures in line with operators' security standards and designed to provide

additional protection for the device and device data transfer must be implemented by the

operators themselves.

Liquiline CM442/CM444/CM448 Device description

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3 Device description

3.1 Housing closed

1 2

3

4

5

6

A0025813

 1 Mounted on a post

1 Display

2 Weather protection cover (optional)

3 Navigator

4 Sensor cable or current output cable

5 Power supply cable

6 Soft keys, assignment depends on menu

3.2 Standard device

3.2.1 Housing open

1 2 3

6

78

10

11

5

4

9

A0039719

 2 Example of a four-channel device with an open display cover (without wiring)

1 Display cable 7 Threaded bolt for protective ground connection

2 Basic module 8 Extension power unit with internal cable

3 Extension modules (optional) 9 M12 connectors for sensor connection

(optional)

4 Shock protection, dummy cover and end cover 10 Distributor terminals for user-defined use 1)

5 Extension backplane 11 Storage slot for SD card

6 Cable mounting rail

1) Example: you want to loop the signal from the alarm relay to a siren and a lamp. The terminals on the

alarm relay only accommodate one cable. Route the signal from the alarm relay to a terminal on the

distributor block. The block's terminals are all interconnected. You therefore have 3 additional terminals on

this block from where you can carry the signal forward to the consumer (siren, lamp etc.). The signal can

be multiplied in this way.

Device description Liquiline CM442/CM444/CM448

10 Endress+Hauser

3.3 Open?? device with sensor communication module

type 2DS Ex-i

1 2 3 5

7

89

10

11

6

4

A0045639

 3 Example of a field device with sensor communication module type 2DS Ex-i and open display cover

(without wiring)

1 Display cable 7 Cable mounting rail

2 Basic module 8 Threaded bolt for protective ground connection

3 Extension modules (optional) 9 Extension power unit

4 Separation element (pre-installed) 10 Distributor terminals for user-defined use 1)

5 Sensor communication modules 2DS Ex-i 11 Storage slot for SD card

6 Shock protection, dummy cover and end cover

1) Example: you want to loop the signal from the alarm relay to a siren and a lamp. The terminals on the

alarm relay only accommodate one cable. Route the signal from the alarm relay to a terminal on the

distributor block. The block's terminals are all interconnected. You therefore have 3 additional terminals on

this block from where you can carry the signal forward to the consumer (siren, lamp etc.). The signal can

be multiplied in this way.

Liquiline CM442/CM444/CM448 Device description

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3.4 Slot and port assignment

BASE2-E

Slots

1

2

1

2

1

2

1

2

Ports

2DS 2DS 2DS 2AI 2AO 4R

1

2

Sensor 1

Sensor 2

1

2

1

2

1

2

1

2

3

4

 4 Slot and port assignment of the hardware modules

 5 Slot and port assignment on the

display

• Inputs are assigned to measuring channels in the

ascending order of the slots and ports.

Adjacent example:

"CH1: 1:1 pH glass" means:

Channel 1 (CH1) is slot 1 (basic module) : Port 1 (input

1), pH glass sensor

• Outputs and relays are named according to their

function, e.g. "current output", and are displayed in

ascending order with the slot and port numbers

Device description Liquiline CM442/CM444/CM448

12 Endress+Hauser

3.5 Terminal diagram

The unique terminal name is derived from:

Slot no. : Port no. : Terminal

Example, NO contact of a relay

Device with 4 inputs for digital sensors, 4 current outputs and 4 relays

• Base module BASE2-E (contains 2 sensor inputs, 2 current outputs)

• 2DS module (2 sensor inputs)

• 2AO module (2 current outputs)

• 4R module (4 relays)

1 2 34

43 42 41

Relay 1

Relay 2

Relay 3

Relay 4

Slot

Slot 4 Port 1 Pin 41

BASE2-E 2DS 4R

2AO

43 42 41

A0039621

 6 Creating a terminal diagram using the example of the NO contact (terminal 41) of a relay

Liquiline CM442/CM444/CM448 Incoming acceptance and product identification

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4 Incoming acceptance and product

identification

4.1 Incoming acceptance

1. Verify that the packaging is undamaged.

 Notify the supplier of any damage to the packaging.

Keep the damaged packaging until the issue has been resolved.

2. Verify that the contents are undamaged.

 Notify the supplier of any damage to the delivery contents.

Keep the damaged goods until the issue has been resolved.

3. Check that the delivery is complete and nothing is missing.

 Compare the shipping documents with your order.

4. Pack the product for storage and transportation in such a way that it is protected

against impact and moisture.

 The original packaging offers the best protection.

Make sure to comply with the permitted ambient conditions.

If you have any questions, please contact your supplier or your local Sales Center.

4.2 Product identification

4.2.1 Nameplate

The nameplate provides you with the following information on your device:

• Manufacturer identification

• Order code

• Extended order code

• Serial number

• Firmware version

• Ambient conditions

• Input and output values

• Activation codes

• Safety information and warnings

• Degree of protection

‣Compare the information on the nameplate with the order.

4.2.2 Identifying the product

Product page

www.endress.com/cm442

www.endress.com/cm444

www.endress.com/cm448

Interpreting the order code

The order code and serial number of your product can be found in the following locations:

• On the nameplate

• In the delivery papers

Incoming acceptance and product identification Liquiline CM442/CM444/CM448

14 Endress+Hauser

Obtaining information on the product

1. Go to www.endress.com.

2. Page search (magnifying glass symbol): Enter valid serial number.

3. Search (magnifying glass).

 The product structure is displayed in a popup window.

4. Click the product overview.

 A new window opens. Here you fill information pertaining to your device,

including the product documentation.

Manufacturer address

Endress+Hauser Conducta GmbH+Co. KG

Dieselstraße 24

70839 Gerlingen

Germany

4.3 Scope of delivery

The scope of delivery comprises:

• 1 multichannel controller in the version ordered

• 1 mounting plate

• 1 wiring label (attached at the factory to the inside of the display cover)

• 1 printed copy of the Brief Operating Instructions in the language ordered

• Separation element (pre-installed on hazardous area version type 2DS Ex-i)

• Safety instructions for the hazardous area (for hazardous area version type 2DS Ex-i)

‣If you have any queries:

Please contact your supplier or local sales center.

Liquiline CM442/CM444/CM448 Mounting

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5 Mounting

5.1 Mounting requirements

5.1.1 Dimensions

H 5 6 7 8 I

GF

E

D

C

A

1 2 3 4 B

162 (6.38)

14 (0.55)

Ø4 (0.16)

Ø9 (0.35)

199 (7.38) 128 (5.04)

237 (9.33)

194 (7.64)

76 (2.99)

95 (3.74)

A0012396

 7 Dimensions of field housing in mm (in)

5.1.2 Mounting plate

80 (3.15)

190 (7.48)

3 (0.12)

4 x 6.5 (0.26)

170 (6.69)

125 (4.92)

A0012426

 8 Mounting plate. Engineering unit: mm (in)

Mounting Liquiline CM442/CM444/CM448

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5.1.3 Weather protection cover

NOTICE

Effect of climatic conditions (rain, snow, direct sunlight etc.)

Impaired operation to complete transmitter failure are possible!

‣Always use the weather protection cover (accessory) when installing the device

outdoors.

320 (12.6)

270 (10.6)

300 (11.8)

80 (3.15)

170 (6.69)

80 (3.15)

8 x Ø 7 (0.28)

A0012428

 9 Dimensions in mm (in)

5.2 Mounting the measuring device

5.2.1 Post mounting

You require the post mounting kit (optional) to mount the unit on a pipe, post or

railing (square or circular, clamping range 20 to 61 mm (0.79 to 2.40")).

1234

56

7

8

A0033044

 10 Post mounting

1 Weather protection cover (optional) 5 Spring washers and nuts (post mounting kit)

2 Post mounting plate (post mounting kit) 6 Pipe or railing (circular/square)

3 Spring washers and nuts (post mounting kit) 7 Mounting plate

4 Pipe clamps (post mounting kit) 8 Threaded rods (post mounting kit)

Liquiline CM442/CM444/CM448 Mounting

Endress+Hauser 17

A0033045

 11 Post mounting

A0025885

 12 Attach the device and click it into place

1. Place the device on the mounting plate.

2. Slide the device downwards in the guide on the mounting rail until it clicks into place.

5.2.2 Rail mounting

1 2 34

56

7

8

9

A0012668

 13 Rail mounting

1 Weather protection cover (optional) 6 Pipe or railing (circular/square)

2 Post mounting plate (post mounting kit) 7 Mounting plate

3 Spring washers and nuts (post mounting kit) 8 Threaded rods (post mounting kit)

4 Pipe clamps (post mounting kit) 9 Screws (post mounting kit)

5 Spring washers and nuts (post mounting kit)

A0025886

 14 Rail mounting

A0027803

 15 Attach the device and click it into place

1. Place the device on the mounting plate.

2. Slide the device downwards in the guide on the mounting rail until it clicks into place.

Mounting Liquiline CM442/CM444/CM448

18 Endress+Hauser

5.2.3 Wall mounting

≥340 (13.4)

≥150 (5.91)

A0012686

 16 Installation clearance in mm (in)

1

3

4

2

A0027798

 17 Wall mounting

1 Wall

24 drill holes 1)

3 Mounting plate

4 Screws Ø 6 mm (not part of scope of supply)

1)The size of the drill holes depends on the wall plugs used. The wall plugs and screws must be provided by the

customer.

A0027799

 18 Wall mounting

A0027797

 19 Attach the device and click it into place

1. Place the device on the mounting plate.

2. Slide the device downwards in the guide on the mounting rail until it clicks into place.

5.2.4 Disassembly (for conversion, cleaning etc.)

NOTICE

The device can be damaged if dropped

‣When pushing the housing out of the holder, secure the housing to prevent it from

falling. If possible, ask a second person to help you.

Liquiline CM442/CM444/CM448 Mounting

Endress+Hauser 19

A0025890

 20 Disassembling

A0025891

 21 Disassembling

1. Hold down the latch.

2. Push up the device to remove it from the holder.

3. Remove the device towards the front.

5.3 Post-mounting check

1. After installation, check the transmitter for damage.

2. Check whether the transmitter is protected against precipitation and direct sunlight

(e.g. by the weather protection cover).

Electrical connection Liquiline CM442/CM444/CM448

20 Endress+Hauser

6 Electrical connection

6.1 Connection conditions

6.1.1 Via HART (e.g. via HART modem and FieldCare)

1

3

2

USB

31

32

250 ... 500 Ω

A0039620

 22 HART using modem

1 Device module Base2-L, -H or -E: current output 1 with HART

2HART modem for connection to PC, e.g. Commubox FXA191 (RS232) or FXA195 1) (USB)

3 HART handheld terminal

1) Switch position "on" (substitutes the resistor)

6.2 Connecting the measuring device

LWARNING

Device is live!

Incorrect connection may result in injury or death!

‣The electrical connection may be performed only by an electrical technician.

‣The electrical technician must have read and understood these Operating Instructions

and must follow the instructions contained therein.

‣Prior to commencing connection work, ensure that no voltage is present on any cable.

NOTICE

The device does not have a power switch!

‣Provide a protected circuit breaker in the vicinity of the device at the place of

installation.

‣The circuit breaker must be a switch or power switch, and must be labeled as the circuit

breaker for the device.

‣At the supply point, the power supply must be isolated from dangerous live cables by

double or reinforced insulation in the case of devices with a 24 V supply voltage.

6.2.1 Opening the housing

NOTICE

Pointed or sharp tools

The use of unsuitable tools can cause scratches on the housing or damage to the seal, and

therefore negatively affect the leak-tightness of the housing!

‣Do not use any sharp or pointed objects, e.g. a knife, to open the housing.

‣Only use a suitable Phillips screwdriver.

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Endres+Hauser BA Liquiline CM442/CM444/CM448 Operating instructions

Endres+Hauser BA Liquiline CM442/CM444/CM448 Operating instructions

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